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PLC BASED MATERIAL TRANSFER
OPERATION IN INDUSTRIAL
APPLICATIONS
Presented By,
RAJA SHERITH S (1122511004)
M.E - Control and Instrumentation Engineering
Department of Electronics and Instrumentation
Engineering
Noorul Islam Centre For Higher Education
Kumaracoil, Thuckalay
Guided By,
Mrs. S. BINU SATHIYA
Assistant Professor
Department of Electronics and Instrumentation
Engineering
Noorul Islam Centre For Higher Education
Kumaracoil, Thuckalay
INTRODUCTION
 In the manufacturing industry, automation in material
handling has increased the overall profitability of the
product with an improvement in the quality and
productivity of the system. This is primarily due to two
reasons.
 First, automation reduces the total production cycle
time, and second, it helps smooth flow of raw
materials and finished products to their desired
location with little or no human interference.
Existing System
 When a material handling system is to be made
autonomous there is a need for additional sensors and
appropriate control logic to manage the discrete
events.
 It should be also noted that an autonomous system
does not differ much structurally from the existing
system. This reduces the overall cost for the
automation.
Proposed System
 The system is used stepper motor, 3ph-motor sensors
and PLC to pick the metallic parts and place it inside
box.
 All the manual operations are replaced by sending
signals from the PLC to the respective devices.
 The work of pick & place metallic a part from various
places is automatically done by a three axis arm
robots setup that is controlled by the PLC.
BLOCK DIAGRAM
AC power supply
An AC power supply is a type of power supply used to
supply alternating current (AC) power to a load.
A push-button
A push-button (also spelled pushbutton) or simply button is a
simple switch mechanism to control some aspect of a machine
or a process.
Program memory
Program memory is a non-volatile memory that allows the
program memory to be reprogrammed.
Robotic Arm
A chain of links that are moved by joints which are actuated by
motors
 Boxes are transported by a conveyor belt from the entry
bay to the conveyor belt that positions the boxes in the
placing area.
 The parts conveyor belt transports metallic supplied
parts. The three axis arm robot picks the parts using a
magnetic gripper and places them in the previously
positioned box.
 The loaded boxes are then transported to the automatic
exit conveyor belt for the boxes.
Operation
GJFJFJXFJFJGGJFGJKIKJCGXYGZDFJZDJKGXJNHV

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GJFJFJXFJFJGGJFGJKIKJCGXYGZDFJZDJKGXJNHV

  • 1. PLC BASED MATERIAL TRANSFER OPERATION IN INDUSTRIAL APPLICATIONS Presented By, RAJA SHERITH S (1122511004) M.E - Control and Instrumentation Engineering Department of Electronics and Instrumentation Engineering Noorul Islam Centre For Higher Education Kumaracoil, Thuckalay Guided By, Mrs. S. BINU SATHIYA Assistant Professor Department of Electronics and Instrumentation Engineering Noorul Islam Centre For Higher Education Kumaracoil, Thuckalay
  • 2. INTRODUCTION  In the manufacturing industry, automation in material handling has increased the overall profitability of the product with an improvement in the quality and productivity of the system. This is primarily due to two reasons.  First, automation reduces the total production cycle time, and second, it helps smooth flow of raw materials and finished products to their desired location with little or no human interference.
  • 3. Existing System  When a material handling system is to be made autonomous there is a need for additional sensors and appropriate control logic to manage the discrete events.  It should be also noted that an autonomous system does not differ much structurally from the existing system. This reduces the overall cost for the automation.
  • 4. Proposed System  The system is used stepper motor, 3ph-motor sensors and PLC to pick the metallic parts and place it inside box.  All the manual operations are replaced by sending signals from the PLC to the respective devices.  The work of pick & place metallic a part from various places is automatically done by a three axis arm robots setup that is controlled by the PLC.
  • 6. AC power supply An AC power supply is a type of power supply used to supply alternating current (AC) power to a load. A push-button A push-button (also spelled pushbutton) or simply button is a simple switch mechanism to control some aspect of a machine or a process. Program memory Program memory is a non-volatile memory that allows the program memory to be reprogrammed. Robotic Arm A chain of links that are moved by joints which are actuated by motors
  • 7.  Boxes are transported by a conveyor belt from the entry bay to the conveyor belt that positions the boxes in the placing area.  The parts conveyor belt transports metallic supplied parts. The three axis arm robot picks the parts using a magnetic gripper and places them in the previously positioned box.  The loaded boxes are then transported to the automatic exit conveyor belt for the boxes. Operation