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Heat distribution measurement film

THERMOSCALE 200C




                     Mr. Bernard Genoud
                     Sales CCTV & Industrial Products
                     FUJIFILM (Switzerland) AG          1
What is Thermoscale200C?


 To measure heat distribution easily by observing
 the variation in density and hue.
℃Properties℃
                        150       160         170        180        190       200        210 ℃

      Contact for
      5 seconds
      Contact for
      20 seconds
                       Cyan → Change density →                    Plus Magenta →
                                                                  & Change hue

             *Above chart is a sample based on the results of a tests performed at Fujifilm.
             Before using THERMOSCALE, create a similar chart that is based on the actual measurement conditions.


                                                                                                                2
℃Structure℃     ℃Specifications℃
                   ℃Sheet type℃

                   Temperature        150 - 210
                   range*             (Contact time = 5-20 sec)
                   Size               270mm x 200mm

                   Sheets             5 sheets

                   Thickness          0.09mm


                   ℃Roll type℃(Coming soon)
                   Temperature        150 - 210
                   range*             (Contact time = 5-20 sec)
                   Size               270mm x 5m

                   Thickness          0.09mm




              *Actual temperature range depends on conditions of use including
               contact time, Materials, pressure, and air flow.
                                                                          3
℃Principle℃
              ℃Reacting color-forming material,
              causing an area of color to appear

                          ℃Wall of microcapsule becomes permeable.
                          Color-developing material penetrates the capsule
                                                   ℃Color-forming material
                                                   dissolves


                                                      Microcapsule

                                                       Color-forming
                                                       material

                                                       Color-developing
                                                       material




                          Heat                                         4
℃Positioning℃
                                 Heat
                              Distribution


                Thermograph
                     y
                                         Thermoscale

         Open                                          Contact
         heat                                           heat

                                      Thermocoupl
                                           e
                                      Thermo label



                                 Heat
                                 Point
                                                                 5
Problems about ordinary measurement of heat distribution



    ℃℃To measure heat distribution

    ℃℃To measure heat value

    ℃℃Low resolution



                                                           6
Problem 1-1
To measure heat distribution

                               - Several thermocouples
                               and Power source required

                               - Need times to prepare
                               special jig to set up
                                thermocouples
                                 - Contact condition is
               Thermocouples     changed by thickness of
                                  attached thermocouples



      Power
                                                         7
      source
If use Thermoscale
                        -Easy operation
                        No power source required
                        Cut and fit any dimensions

                        -Time saving
                        No special jig required

                        -Similar to contact condition
                        Flat and thin film
Thermoscale




                                                   8
Problem 1-2
To measure heat distribution



               Thermography
                               -Just measure the surface
                               of target but not measure the
                               real heat distribution




        ℃℃℃℃                                            9
If use Thermoscale


                        -Reality
                        Measure the real heat
                        distribution of target
Thermoscale




        ℃℃℃℃                                     10
Problem 2
To measure heat value

                             Tem per
                              at e
                                ur
                                              A
                                              B

                                       Ti e
                                        m




                  Point A    Same ultimate temperature
       Point B    ℃Center℃
       ℃Corner℃
                             But different heat value




      ℃℃℃℃
                                                         11
If use Thermoscale
                                    Tem per
                                     at e
                                       ur
                                                            A
                                                            B

                                                 Ti e
                                                  m


                                         Heat value (A-B)

Thermoscale              Point A
              Point B    ℃Center℃       -Process control
              ℃Corner℃
                                        Visualize heat value



          ℃℃℃℃                                                  12
Problem 3
  Low resolution


                                             -Not measure 10µ℃ width
                               Heat
                                             by thermocouples
                10µm
                                             -Not measure several tens of
         Work
                                              points all at once
                       Electronic wiring

Temperature




         Heat will be changed according to
         the condition of contacted “Work”

                ℃℃℃℃                                                    13
If use Thermoscale

                            -High resolution
                            Visualize several 10µm
                      ℃℃


Thermoscale                  -High performance
                             Measure several tens of
        Work                 points all at once



                           - Design electronic wiring pattern
                           - Control heat unevenness
          10µm



                                                       14
               ℃℃℃℃
Application Examples




                       15
Expected application


Validation of sterilization
       Check the heat sealer for packaging of sealable pouches




                        Thermoscale200C
                                               NG          OK


                                                                 16
Conclusion

Thermoscale has the following advantages:

•   Can be used in a wide range of applications
•   Gives accurate results
•   Covers a wide temperature range with different film types
•   Is simple to handle


The use of Thermoscale Film can accelerate the development
of products in R&D and increases the productivity.

                                                                17
Thank you very much
 for your attention!


             Distributor for Switzerland:
             FUJIFILM (Switzerland) AG
             Niederhaslistrasse 12
             8157 Dielsdorf
             Tel.: +41 (0) 44 855 50 50
             industrial@fujifilm.ch
             www.fujifilm.ch/industrial
                                            18

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Fujifilm - Thermoscale film

  • 1. Heat distribution measurement film THERMOSCALE 200C Mr. Bernard Genoud Sales CCTV & Industrial Products FUJIFILM (Switzerland) AG 1
  • 2. What is Thermoscale200C? To measure heat distribution easily by observing the variation in density and hue. ℃Properties℃ 150 160 170 180 190 200 210 ℃ Contact for 5 seconds Contact for 20 seconds Cyan → Change density → Plus Magenta → & Change hue *Above chart is a sample based on the results of a tests performed at Fujifilm. Before using THERMOSCALE, create a similar chart that is based on the actual measurement conditions. 2
  • 3. ℃Structure℃ ℃Specifications℃ ℃Sheet type℃ Temperature 150 - 210 range* (Contact time = 5-20 sec) Size 270mm x 200mm Sheets 5 sheets Thickness 0.09mm ℃Roll type℃(Coming soon) Temperature 150 - 210 range* (Contact time = 5-20 sec) Size 270mm x 5m Thickness 0.09mm *Actual temperature range depends on conditions of use including contact time, Materials, pressure, and air flow. 3
  • 4. ℃Principle℃ ℃Reacting color-forming material, causing an area of color to appear ℃Wall of microcapsule becomes permeable. Color-developing material penetrates the capsule ℃Color-forming material dissolves Microcapsule Color-forming material Color-developing material Heat 4
  • 5. ℃Positioning℃ Heat Distribution Thermograph y Thermoscale Open Contact heat heat Thermocoupl e Thermo label Heat Point 5
  • 6. Problems about ordinary measurement of heat distribution ℃℃To measure heat distribution ℃℃To measure heat value ℃℃Low resolution 6
  • 7. Problem 1-1 To measure heat distribution - Several thermocouples and Power source required - Need times to prepare special jig to set up thermocouples - Contact condition is Thermocouples changed by thickness of attached thermocouples Power 7 source
  • 8. If use Thermoscale -Easy operation No power source required Cut and fit any dimensions -Time saving No special jig required -Similar to contact condition Flat and thin film Thermoscale 8
  • 9. Problem 1-2 To measure heat distribution Thermography -Just measure the surface of target but not measure the real heat distribution ℃℃℃℃ 9
  • 10. If use Thermoscale -Reality Measure the real heat distribution of target Thermoscale ℃℃℃℃ 10
  • 11. Problem 2 To measure heat value Tem per at e ur A B Ti e m Point A Same ultimate temperature Point B ℃Center℃ ℃Corner℃ But different heat value ℃℃℃℃ 11
  • 12. If use Thermoscale Tem per at e ur A B Ti e m Heat value (A-B) Thermoscale Point A Point B ℃Center℃ -Process control ℃Corner℃ Visualize heat value ℃℃℃℃ 12
  • 13. Problem 3 Low resolution -Not measure 10µ℃ width Heat by thermocouples 10µm -Not measure several tens of Work points all at once Electronic wiring Temperature Heat will be changed according to the condition of contacted “Work” ℃℃℃℃ 13
  • 14. If use Thermoscale -High resolution Visualize several 10µm ℃℃ Thermoscale -High performance Measure several tens of Work points all at once - Design electronic wiring pattern - Control heat unevenness 10µm 14 ℃℃℃℃
  • 16. Expected application Validation of sterilization Check the heat sealer for packaging of sealable pouches Thermoscale200C NG OK 16
  • 17. Conclusion Thermoscale has the following advantages: • Can be used in a wide range of applications • Gives accurate results • Covers a wide temperature range with different film types • Is simple to handle The use of Thermoscale Film can accelerate the development of products in R&D and increases the productivity. 17
  • 18. Thank you very much for your attention! Distributor for Switzerland: FUJIFILM (Switzerland) AG Niederhaslistrasse 12 8157 Dielsdorf Tel.: +41 (0) 44 855 50 50 industrial@fujifilm.ch www.fujifilm.ch/industrial 18