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MANAGING
LIFT TRUCK
IMPACTS IN
REAL TIME
The simplest most productive lift truck
impact monitoring system for the
material handling industry.
DEFENDER IM SERIES
Creating safe and cost responsible work environments Defender onboard vehicle management systems
will help drive accountability and productivity to your lift truck fleet. Modular in design, allows you to select
only options that benefits your business today and add when needed for tomorrow.
Impacts are a common occurrence in most material handling applications. When they are not managed,
they can adversely affect both safety and operating costs as a result of downtime and damage. Vehicle
impact systems have been on the market for several years with limited success. The reason that most
systems fail is that focusing entirely on impacts alone does not solve core problems.
Defender vehicle management systems provide more than just impact recognition. They introduce tools
to promote accountability, safety awareness and productivity. Beginning with empowering the operator
Defender and SkidWeigh Plus systems will allow you to manage and control the following:
Material Handling Equipment Damage
Pallet Racking Damage
Product Damage
Docks and Door Damage
Infrastructure Damage
Ensures Individual Accountability with Asset Assignment
Creates Best Practice Safety Culture
Provides Operators Tools to Avoid Investigative
Situations
Ensure Compliance with OSHA
Keep Record of Performed Pre-Shift Safety Checks
E-Mail and Webpage Notification and Reporting*
2
*Available on the SkidWeigh ED4-IM and Defender IM3 (Requires Base Station Communication Hub)
Reduce Equipment Downtime
Utilization and Productivity Tools Available*
Ability to Remain Connected to Fleet Through E-Mail
and Webpage*
1. Lift Truck is Shut Down after impact which creates gap in productivity and a safety liability.
2. Systems are too Difficult to properly adjust, and the sensitivity does not reflect the application.
3. Too much Time is required by managers and supervisors to restart the system and manage disruptions.
4. Operators are not involved in the process which affects acceptance and accountability.
DEFENDER IM SERIES LIFT TRUCK
SAFETY AND IMPACT MANAGEMENT SYSTEMS
DEFENDER VEHICLE MANAGEMENT: MORE THAN JUST IMPACTS
WHY DO TRADITIONAL SYSTEMS FAIL?
A DIFFERENT APPROACH TO IMPACT MANAGEMENT
PROPERTY DAMAGE OPERATOR BEHAVIOR
HEALTH AND SAFETY OPERATIONAL PRODUCTIVITY
When looking to secure your fleet with safety and productivity event notifications, the ability to access data is key to a
successful and continuous implementation. The Defender IM series offers 2 data communication platforms that fit fleets of
all sizes and accessibility. The IM2 series is designed for smaller fleets of lift trucks that are easier to access on a regular
basis making USB data extraction practical and affordable. The IM3 series provides the same safety and productivity suite
of options with the ability to not only download the data via USB but to receive data in real time to a LAN webpage and or
email notification. The ability to receive data as it happens to a PDA device means that you can stay connected to your fleet
wherever you are and create data specific reports as needed on the website. This is perfect for larger multi-shift operations
where approaching individual lift trucks would be to time consuming.
If your business and or fleet grow over time the
IM2 can be upgraded to the IM3 simply and cost
effectively.
**SkidWeigh ED Weighing Suite ED3-IM2/ED4-IM3
ONLY THE SAFETY AND PRODUCTIVITY
OPTIONS THAT YOU NEED
Only IVDT’s modular design allows you to take advantage and
pay for only those functions that will benefit your business and
budget.
KEYPAD OR RFID ACCESS CONTROL
Control who is allowed to use the equipment by way of standard
3-digit keypad access control or RFID card or fob reader.
Simple to program and ensures that every vehicle asset has an
authorized and identifiable operator during operation.
OSHA/MOL PRE-SHIFT SAFETY CHECK
Pre-shift safety checks are not only mandatory before
commissioning a lift truck into operation but also a great way
to determine current status of equipment. Whether it’s daily,
continental or rolling eight the Defender IM series provides a
programmable safety check, which times the operator start to
finish.
LOW & HIGH IMPACT NOTIFICATION
The Defender IM series doesn’t seek to entrap operators when
external forces mount. The system first provides on-board
notification to the operator when a potentially unsafe force
occurs. After that the system records and notifies using the
patented sonic safety strobe and or email alerts.
VEHICLE IDENTIFICATION NUMBER
When an event occurs not only is it important to know who was
on the truck but also what truck is involved. With the ability to
program vehicle numbers the data provides the complete story.
SKIDWEIGH ED WEIGHING SUITE
Only IVDT offers a vehicle management system that combines
the safety functions of the Defender IM series and integrates
them into the ED series weighing suite, which offers the
following benefits. Lift-N-Weigh 4 second weight read out,
Accumulative Totaling, Tare / Net Weight, Parts Count, and
Waybill Load Weight Identification.
Keypad or RFID Access Control
OSHA/MOL Pre-Shift Safety Check
Low and High Impact Notification
Sonic Safety Strobe
Vehicle Number Identification
(Option) SkidWeigh ED3 Weighing Suite**
Data Reporting
USB Extraction
Formatted Reports
DEFENDER IM2
Keypad or RFID Access Control
OSHA/MOL Pre-Shift Safety Check
Low and High Impact Notification
Sonic Safety Strobe
Vehicle Number Identification
(Option) SkidWeigh ED4 Weighing Suite**
Data Reporting
USB Extraction
Formatted Reports
LAN Webpage
FTP Archive
SMTP Email Relay Notification
DEFENDER IM3
DEFENDER VEHICLE MANAGEMENT
FOR FLEETS OF 1 TO 100 PLUS
DATA COMMUNICATION PLATFORMS AND A MULTITUDE OF OPTIONS
3
DATA ON
DEMAND
The Defender series provides a number of data options for both small and large fleets. The IM2, provides a downloadable
USB data extraction with formatted reports. The IM3 provides the same with the ability to connect to your network and
provide a LAN webpage, FTP data archival, and SMTP email relay notification in real time.
From the moment you turn on the vehicle and enter
an authorized access control code or RFID card the
Defender IM2 is recording usage event data. Along
with a ‘Real Time’ clock all usage events are date
stamped and chronologically logged in the IM2’s
SDRAM built in hard drive. Whenever information
is needed all that is required is to access the Admin
Menu via a password insert a USB flash drive and
follow the download instructions. Within seconds
a date encoded file is on the USB with all event
notification present in an .xls format. Insert into
any computer terminal and you can access and
manipulate the data to focus on what’s important at
the time. Store in a file folder and the date encoded
file provides complete history on and up to that date.
With an SDRAM hard drive capable of approximately
2 years of circle write space the Defender IM2 is
perfect for smaller fleets.
For larger fleets with more shift demand accessing
data requires a more practical approach. The Defender
IM3 along with the Base Station Communication Hub
allows you to retrieve your data in ‘Real Time’ when
you want on your network supported computer terminal.
Using 900 Mhz, RF license free technology, the onboard
IM3 units are in constant communication with the Base
Station Communication Hub repeatedly sending and
acknowledging all vehicle data. The Base Station’s primary
function is twofold, the first it serves as the systems
information center archiving all the data mentioned above.
The secondary and most dynamic function is that it is
a dedicated data server that connects to your network
through an I.P. address and the setup of an SMTP mail
server. The system acts independent and does not rely on
or compromise host network utility space, does not utilize
cloud based external platforms and does not rely on wi-fi
and the security compromise that is often associated with.
Simply assigning a DHCP or static IP and the setup of a
mail server will get you connected to your fleet in seconds.
Once connected you can access your fleet in ‘Real Time’
through a password protected LAN webpage where you
can sort and arrange all event data specific to your query.
Once you have created the report required you can
download and archive. Critical response data that is vital
to your productivity and the safety of your business can be
sent automatically to your email and subsequently your cell
phone or PDA device.
DATA SIMPLICITY IS BUILT INTO BOTH THE DEFENDER IM2 AND THE IM3
IM2 WITH USB DATA EXTRACTION
IM3 WITH THE BASE STATION
COMMUNICATION HUB
Not Cloud or Cellular Based (No Monthly Fees)
Does not rely on Wi-Fi (No Security Compromise)
Connects in seconds to any network (Similar to a
Digital Copier)
Provides LAN webpage portal
Email notification on critical events
FTP archive backup
4
SPECIFICATION DETAILS
DEFENDER IM SERIES
ADVANTAGES
1
2
3
Voltage 12 to 55 VDC (90V Available)
Operating Current < 75mA
A/D Converter 10 Bit Resolution
Real Time Clock with Battery Backup
16 Bit Micro Controller
64 Mbit Flash Memory
Output Relay 2A, SPDT
Audio / Visual Strobe Light Alert
LCD Display, Low Temperature Version
Technology: Flash Microcontroller
ABS Enclosure: (120 x 80 x 55mm)
Weight 350g without bracket
IP65 NEMA 4X, UL Listed Silicon Sponge
Gasket
Operating Temperature -40C to +75C
Transducer Stainless Steel AIDI303
Port Connection: Male ¼”-18 NPT
Built in Pressure Snubber
Reverse Polarity Protection
Voltage/Short Circuit Protection
Shock: IEC 60068-2-6
Insulation Voltage: 500 VDC
Response Time <1 ms
Load Cycle: < 1 00Hz
EMC Conformity
Installs in Approximately 2 hours or less
Does not Require Maintenance of Ongoing
Calibration
No Monthly Fees
No Security Risks
Self-Reliant Communication Protocol
End User Sustainable
Modular Design Allows for Enhanced
Option and Additions
Operator Friendly / No Obstruction
Real Time Event Stamp
Web Portal Interface
IP65 Suitable for Harshest Environments
‘Lift-N-Weigh’ Operation no Interruptions to
Operation
Weighing Accuracy +/-1% of Rated
Capacity or Better
Comes Complete with Universal Mounting
Brackets
2 Year Warranty
12 Hour Customer Support Line
5
Integrated Visual
Data Technology Inc.
For over 30 years IVDT has designed and manufactured industry
leading onboard weigh scales, vehicle productivity and safety
systems for material handling vehicles. Specializing in delivering
return on investment solutions for businesses, global customers
benefit from increases in productivity and best in class safety
compliance. IVDT’s innovative modular design allows system users
to experience flexible, comprehensive and customized solutions
enhancing the efficiency and safety of material handling fleets of all
sizes.
With over 200 software algorithms and hardware configurations
IVDT provides customized solutions tailored to the end user
The ease and versatility of plug in technology and stock
manufacturing allow IVDT to deliver 90% of those solutions
through lift truck dealers and OEM manufacturers worldwide.
Our experienced technical staff provide the industries best response
to solution enquiries, technical support and product deliveries.
3439 Whilabout Terrace Oakville,
Ontario L6L 0A7, Canada
905-469-0985
905-825-9494
sales@skidweigh.com
www.skidweigh.com
Integrated Visual Data Technology Inc. VIM22020

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Forklift Impact Management in Real Time

  • 1. MANAGING LIFT TRUCK IMPACTS IN REAL TIME The simplest most productive lift truck impact monitoring system for the material handling industry. DEFENDER IM SERIES
  • 2. Creating safe and cost responsible work environments Defender onboard vehicle management systems will help drive accountability and productivity to your lift truck fleet. Modular in design, allows you to select only options that benefits your business today and add when needed for tomorrow. Impacts are a common occurrence in most material handling applications. When they are not managed, they can adversely affect both safety and operating costs as a result of downtime and damage. Vehicle impact systems have been on the market for several years with limited success. The reason that most systems fail is that focusing entirely on impacts alone does not solve core problems. Defender vehicle management systems provide more than just impact recognition. They introduce tools to promote accountability, safety awareness and productivity. Beginning with empowering the operator Defender and SkidWeigh Plus systems will allow you to manage and control the following: Material Handling Equipment Damage Pallet Racking Damage Product Damage Docks and Door Damage Infrastructure Damage Ensures Individual Accountability with Asset Assignment Creates Best Practice Safety Culture Provides Operators Tools to Avoid Investigative Situations Ensure Compliance with OSHA Keep Record of Performed Pre-Shift Safety Checks E-Mail and Webpage Notification and Reporting* 2 *Available on the SkidWeigh ED4-IM and Defender IM3 (Requires Base Station Communication Hub) Reduce Equipment Downtime Utilization and Productivity Tools Available* Ability to Remain Connected to Fleet Through E-Mail and Webpage* 1. Lift Truck is Shut Down after impact which creates gap in productivity and a safety liability. 2. Systems are too Difficult to properly adjust, and the sensitivity does not reflect the application. 3. Too much Time is required by managers and supervisors to restart the system and manage disruptions. 4. Operators are not involved in the process which affects acceptance and accountability. DEFENDER IM SERIES LIFT TRUCK SAFETY AND IMPACT MANAGEMENT SYSTEMS DEFENDER VEHICLE MANAGEMENT: MORE THAN JUST IMPACTS WHY DO TRADITIONAL SYSTEMS FAIL? A DIFFERENT APPROACH TO IMPACT MANAGEMENT PROPERTY DAMAGE OPERATOR BEHAVIOR HEALTH AND SAFETY OPERATIONAL PRODUCTIVITY
  • 3. When looking to secure your fleet with safety and productivity event notifications, the ability to access data is key to a successful and continuous implementation. The Defender IM series offers 2 data communication platforms that fit fleets of all sizes and accessibility. The IM2 series is designed for smaller fleets of lift trucks that are easier to access on a regular basis making USB data extraction practical and affordable. The IM3 series provides the same safety and productivity suite of options with the ability to not only download the data via USB but to receive data in real time to a LAN webpage and or email notification. The ability to receive data as it happens to a PDA device means that you can stay connected to your fleet wherever you are and create data specific reports as needed on the website. This is perfect for larger multi-shift operations where approaching individual lift trucks would be to time consuming. If your business and or fleet grow over time the IM2 can be upgraded to the IM3 simply and cost effectively. **SkidWeigh ED Weighing Suite ED3-IM2/ED4-IM3 ONLY THE SAFETY AND PRODUCTIVITY OPTIONS THAT YOU NEED Only IVDT’s modular design allows you to take advantage and pay for only those functions that will benefit your business and budget. KEYPAD OR RFID ACCESS CONTROL Control who is allowed to use the equipment by way of standard 3-digit keypad access control or RFID card or fob reader. Simple to program and ensures that every vehicle asset has an authorized and identifiable operator during operation. OSHA/MOL PRE-SHIFT SAFETY CHECK Pre-shift safety checks are not only mandatory before commissioning a lift truck into operation but also a great way to determine current status of equipment. Whether it’s daily, continental or rolling eight the Defender IM series provides a programmable safety check, which times the operator start to finish. LOW & HIGH IMPACT NOTIFICATION The Defender IM series doesn’t seek to entrap operators when external forces mount. The system first provides on-board notification to the operator when a potentially unsafe force occurs. After that the system records and notifies using the patented sonic safety strobe and or email alerts. VEHICLE IDENTIFICATION NUMBER When an event occurs not only is it important to know who was on the truck but also what truck is involved. With the ability to program vehicle numbers the data provides the complete story. SKIDWEIGH ED WEIGHING SUITE Only IVDT offers a vehicle management system that combines the safety functions of the Defender IM series and integrates them into the ED series weighing suite, which offers the following benefits. Lift-N-Weigh 4 second weight read out, Accumulative Totaling, Tare / Net Weight, Parts Count, and Waybill Load Weight Identification. Keypad or RFID Access Control OSHA/MOL Pre-Shift Safety Check Low and High Impact Notification Sonic Safety Strobe Vehicle Number Identification (Option) SkidWeigh ED3 Weighing Suite** Data Reporting USB Extraction Formatted Reports DEFENDER IM2 Keypad or RFID Access Control OSHA/MOL Pre-Shift Safety Check Low and High Impact Notification Sonic Safety Strobe Vehicle Number Identification (Option) SkidWeigh ED4 Weighing Suite** Data Reporting USB Extraction Formatted Reports LAN Webpage FTP Archive SMTP Email Relay Notification DEFENDER IM3 DEFENDER VEHICLE MANAGEMENT FOR FLEETS OF 1 TO 100 PLUS DATA COMMUNICATION PLATFORMS AND A MULTITUDE OF OPTIONS 3
  • 4. DATA ON DEMAND The Defender series provides a number of data options for both small and large fleets. The IM2, provides a downloadable USB data extraction with formatted reports. The IM3 provides the same with the ability to connect to your network and provide a LAN webpage, FTP data archival, and SMTP email relay notification in real time. From the moment you turn on the vehicle and enter an authorized access control code or RFID card the Defender IM2 is recording usage event data. Along with a ‘Real Time’ clock all usage events are date stamped and chronologically logged in the IM2’s SDRAM built in hard drive. Whenever information is needed all that is required is to access the Admin Menu via a password insert a USB flash drive and follow the download instructions. Within seconds a date encoded file is on the USB with all event notification present in an .xls format. Insert into any computer terminal and you can access and manipulate the data to focus on what’s important at the time. Store in a file folder and the date encoded file provides complete history on and up to that date. With an SDRAM hard drive capable of approximately 2 years of circle write space the Defender IM2 is perfect for smaller fleets. For larger fleets with more shift demand accessing data requires a more practical approach. The Defender IM3 along with the Base Station Communication Hub allows you to retrieve your data in ‘Real Time’ when you want on your network supported computer terminal. Using 900 Mhz, RF license free technology, the onboard IM3 units are in constant communication with the Base Station Communication Hub repeatedly sending and acknowledging all vehicle data. The Base Station’s primary function is twofold, the first it serves as the systems information center archiving all the data mentioned above. The secondary and most dynamic function is that it is a dedicated data server that connects to your network through an I.P. address and the setup of an SMTP mail server. The system acts independent and does not rely on or compromise host network utility space, does not utilize cloud based external platforms and does not rely on wi-fi and the security compromise that is often associated with. Simply assigning a DHCP or static IP and the setup of a mail server will get you connected to your fleet in seconds. Once connected you can access your fleet in ‘Real Time’ through a password protected LAN webpage where you can sort and arrange all event data specific to your query. Once you have created the report required you can download and archive. Critical response data that is vital to your productivity and the safety of your business can be sent automatically to your email and subsequently your cell phone or PDA device. DATA SIMPLICITY IS BUILT INTO BOTH THE DEFENDER IM2 AND THE IM3 IM2 WITH USB DATA EXTRACTION IM3 WITH THE BASE STATION COMMUNICATION HUB Not Cloud or Cellular Based (No Monthly Fees) Does not rely on Wi-Fi (No Security Compromise) Connects in seconds to any network (Similar to a Digital Copier) Provides LAN webpage portal Email notification on critical events FTP archive backup 4
  • 5. SPECIFICATION DETAILS DEFENDER IM SERIES ADVANTAGES 1 2 3 Voltage 12 to 55 VDC (90V Available) Operating Current < 75mA A/D Converter 10 Bit Resolution Real Time Clock with Battery Backup 16 Bit Micro Controller 64 Mbit Flash Memory Output Relay 2A, SPDT Audio / Visual Strobe Light Alert LCD Display, Low Temperature Version Technology: Flash Microcontroller ABS Enclosure: (120 x 80 x 55mm) Weight 350g without bracket IP65 NEMA 4X, UL Listed Silicon Sponge Gasket Operating Temperature -40C to +75C Transducer Stainless Steel AIDI303 Port Connection: Male ¼”-18 NPT Built in Pressure Snubber Reverse Polarity Protection Voltage/Short Circuit Protection Shock: IEC 60068-2-6 Insulation Voltage: 500 VDC Response Time <1 ms Load Cycle: < 1 00Hz EMC Conformity Installs in Approximately 2 hours or less Does not Require Maintenance of Ongoing Calibration No Monthly Fees No Security Risks Self-Reliant Communication Protocol End User Sustainable Modular Design Allows for Enhanced Option and Additions Operator Friendly / No Obstruction Real Time Event Stamp Web Portal Interface IP65 Suitable for Harshest Environments ‘Lift-N-Weigh’ Operation no Interruptions to Operation Weighing Accuracy +/-1% of Rated Capacity or Better Comes Complete with Universal Mounting Brackets 2 Year Warranty 12 Hour Customer Support Line 5
  • 6. Integrated Visual Data Technology Inc. For over 30 years IVDT has designed and manufactured industry leading onboard weigh scales, vehicle productivity and safety systems for material handling vehicles. Specializing in delivering return on investment solutions for businesses, global customers benefit from increases in productivity and best in class safety compliance. IVDT’s innovative modular design allows system users to experience flexible, comprehensive and customized solutions enhancing the efficiency and safety of material handling fleets of all sizes. With over 200 software algorithms and hardware configurations IVDT provides customized solutions tailored to the end user The ease and versatility of plug in technology and stock manufacturing allow IVDT to deliver 90% of those solutions through lift truck dealers and OEM manufacturers worldwide. Our experienced technical staff provide the industries best response to solution enquiries, technical support and product deliveries. 3439 Whilabout Terrace Oakville, Ontario L6L 0A7, Canada 905-469-0985 905-825-9494 sales@skidweigh.com www.skidweigh.com Integrated Visual Data Technology Inc. VIM22020