Three strategies should be followed to assure asset longevity:
1) Invest in preventive and predictive maintenance.
2) Control excessive asset consumption and stress.
3) Enhance disaster resilience.
The document presents a maintenance delivery improvement process by Industrial Aids and Services. It discusses the need for a preventive maintenance program to improve reliability, quality, and reduce costs. The maintenance delivery improvement realization process involves equipment criticality analysis, failure mode analysis, maintenance strategy development, and preventive maintenance scheduling. It also includes training, performance monitoring, and knowledge management. The implementation approach involves reviewing current practices, pilot testing, field implementation, and sustaining the system. The deliverables are preventive maintenance checklists, equipment strategies, and schedules. The benefits are reliable equipment, consistent quality, low maintenance costs, and knowledge management.
In this lecture, first functions of a maintenance department is presented. Then discussed how to manage a maintenance program effectively. Then objectives, principles, effectiveness and elements of effective maintenance management. Finally presented maintenance management control indices used in different industries.
This document provides information about getting fully solved assignments from an assignment help service. It includes contact information for the service via email or phone call. It also provides sample questions and answers for an Operations Management assignment on maintenance management, including short notes on topics like quality versus maintenance, mean time to repair, and fault tree analysis. The responses provide explanations of concepts like condition-based maintenance, costs associated with inventory control and maintenance scheduling, universal maintenance standards, and asset life cycle management. Steps for autonomous maintenance and its implementation as part of total productive maintenance are also explained.
The document discusses strategies for converting maintenance costs into savings for oil and gas assets. It addresses:
1) Conducting a critical assessment and evaluation of maintenance plans to identify areas for cost optimization and ensure returns on investments in assets.
2) Planning for financial consequences by examining contingency plans to extend asset life and delay upgrades, as well as identifying maintenance issues before they become costly problems.
3) Leveraging tools like predictive analytics and inspections to improve maintenance and prolong the useful life of structures, ensuring sustainability and higher returns.
Maintenance management involves coordinating maintenance activities and resources to effectively manage assets and ensure reliability. There are different types of maintenance - reactive, corrective, and various forms of proactive maintenance like preventive, planned, predictive and condition-based maintenance. An effective maintenance management process is driven by components like maintenance policies, objectives, plans, schedules and budgets. Key aspects of effective maintenance management include establishing proper foundations, engaging employees, leading change effectively, using metrics to measure performance, having robust processes and procedures, and leveraging tools to enable more proactive maintenance approaches.
Maintenance is important in any organization. Without proper maintenance, assets deteriorate over time reducing the quality of your output produced. It can also impact the safety of your asset or your people who operate it. Asset management focuses on assuring your people that parts and processes are optimized to improve asset performance. Reducing inventory, maintenance costs and the number of downtime events raises your productivity, while simultaneously driving financial performance and predictability. It also helps your employees with the right tools to make good decisions about driving your plant performance.
The document presents a maintenance delivery improvement process by Industrial Aids and Services. It discusses the need for a preventive maintenance program to improve reliability, quality, and reduce costs. The maintenance delivery improvement realization process involves equipment criticality analysis, failure mode analysis, maintenance strategy development, and preventive maintenance scheduling. It also includes training, performance monitoring, and knowledge management. The implementation approach involves reviewing current practices, pilot testing, field implementation, and sustaining the system. The deliverables are preventive maintenance checklists, equipment strategies, and schedules. The benefits are reliable equipment, consistent quality, low maintenance costs, and knowledge management.
In this lecture, first functions of a maintenance department is presented. Then discussed how to manage a maintenance program effectively. Then objectives, principles, effectiveness and elements of effective maintenance management. Finally presented maintenance management control indices used in different industries.
This document provides information about getting fully solved assignments from an assignment help service. It includes contact information for the service via email or phone call. It also provides sample questions and answers for an Operations Management assignment on maintenance management, including short notes on topics like quality versus maintenance, mean time to repair, and fault tree analysis. The responses provide explanations of concepts like condition-based maintenance, costs associated with inventory control and maintenance scheduling, universal maintenance standards, and asset life cycle management. Steps for autonomous maintenance and its implementation as part of total productive maintenance are also explained.
The document discusses strategies for converting maintenance costs into savings for oil and gas assets. It addresses:
1) Conducting a critical assessment and evaluation of maintenance plans to identify areas for cost optimization and ensure returns on investments in assets.
2) Planning for financial consequences by examining contingency plans to extend asset life and delay upgrades, as well as identifying maintenance issues before they become costly problems.
3) Leveraging tools like predictive analytics and inspections to improve maintenance and prolong the useful life of structures, ensuring sustainability and higher returns.
Maintenance management involves coordinating maintenance activities and resources to effectively manage assets and ensure reliability. There are different types of maintenance - reactive, corrective, and various forms of proactive maintenance like preventive, planned, predictive and condition-based maintenance. An effective maintenance management process is driven by components like maintenance policies, objectives, plans, schedules and budgets. Key aspects of effective maintenance management include establishing proper foundations, engaging employees, leading change effectively, using metrics to measure performance, having robust processes and procedures, and leveraging tools to enable more proactive maintenance approaches.
Maintenance is important in any organization. Without proper maintenance, assets deteriorate over time reducing the quality of your output produced. It can also impact the safety of your asset or your people who operate it. Asset management focuses on assuring your people that parts and processes are optimized to improve asset performance. Reducing inventory, maintenance costs and the number of downtime events raises your productivity, while simultaneously driving financial performance and predictability. It also helps your employees with the right tools to make good decisions about driving your plant performance.
Maintenance Performance delivery improvement process Neeraj Kumar
This document outlines a maintenance delivery improvement process that includes identifying shortcomings and opportunities through maintenance reviews, providing training in reliability concepts and planning, establishing a machine performance baseline, and applying these principles in detailed documented maintenance procedures and checklists to improve organizational performance.
Maintenance management involves planning, scheduling, and executing repair and preventive maintenance activities to keep industrial plants operating at a specified level. The objectives of maintenance management include minimizing downtime and costs from failures, and maximizing the life of capital assets. There are three main types of maintenance: breakdown maintenance which occurs after equipment fails; preventive maintenance which uses routine actions to prevent failures; and predictive maintenance which continuously monitors equipment using sensors to predict and prevent future issues. Proper maintenance management is important for a company's costs, quality production, safety, and competitiveness.
Boost Equipment Performance, Save Money With Proactive MaintenanceJames Fitzgerald
Proactive, timely maintenance of plant equipment is critical to enabling manufacturers to meet a dizzying number of demands, from pressure to achieve target output levels, minimize labor costs, control parts spending and ensure maximum uptime. Manufacturers rely on their maintenance departments to help achieve these goals on a daily basis. However, a great number of manufacturers still use maintenance on a reactive basis rather than viewing it as strategic to operations. Myrtle Consulting helps manufacturers convert maintenance into a proactive, scheduled operation that is used strategically to control costs, maximize uptime, and maintain critical equipment. By following a few fundamental principles, plants can begin to establish a maintenance improvement program that supports operations and improves plant performance.
The document discusses the importance of maintenance for productivity, quality, safety and profitability. It outlines different types of maintenance including corrective, preventive and predictive maintenance. Corrective maintenance involves repairs after equipment fails, while preventive maintenance aims to reduce breakdowns through scheduled inspections and minor repairs. The benefits of preventive maintenance include reduced downtime, lower repair costs, improved safety and quality, and extended equipment lifespan. The document emphasizes that the costs of equipment failure, including lost production and delayed shipments, can outweigh the costs of proper maintenance.
Sustainability through cost containmentIsrat Mustafa
This document discusses adopting lean management principles to achieve sustainability through cost containment. It outlines three phases for establishing a lean foundation: 1) identifying primary and secondary processes, bottlenecks, and standardizing processes; 2) stabilizing processes through employee development and empowerment; 3) encouraging continuous improvement through kaizen and achieving zero defects. The focus is on cost cutting, efficiency, and customizing lean tools for long-term sustainability while establishing cultural changes like employee empowerment. Examples are given of companies achieving reductions in costs, errors, and unnecessary work through applying lean principles.
This presentation covers introduction,meaning,definition,characteristics,objectives,advantages,limitations,essential conditions for an effective system & methods of standard costing.
Managing for Quality and Performance Excellence 8th Edition Evans Solutions M...Teaganer
Full download : http://alibabadownload.com/product/managing-for-quality-and-performance-excellence-8th-edition-evans-solutions-manual/ Managing for Quality and Performance Excellence 8th Edition Evans Solutions Manual
How To Improve Your Maintenance Spare Parts ManagementSMGlobal Inc.
Equipment spare parts management is challenging when managing multiple types of equipment. Holding excess inventory of expensive spare parts increases maintenance costs. Using maintenance software and a just-in-time inventory approach can help facilities optimize spare parts inventory levels and save 5-10% yearly. Proper supplier selection also helps ensure reliable parts and avoid additional maintenance from premature failures.
Track 2 Tuesday Michael Rose and Chris Gould- pres.Mike Poland, CMRP
Merck's West Point vaccine production facility reestablished a focus on reliability engineering in 2010 to transition from reactive to proactive asset management initiatives. The site implemented an eight part reliability framework including prioritizing critical assets, developing risk control strategies, implementing predictive maintenance, and establishing asset health and performance metrics. Quantitative results showed reductions in equipment-related deviations, increases in production transfers, and improved ratios of preventative to corrective maintenance across high impact operational areas over time.
The document discusses different types of maintenance including corrective, preventive, and predictive maintenance. It provides examples of maintenance in various industries like manufacturing, services, and transportation. Preventive maintenance aims to reduce equipment failures and degradation through planned inspection and servicing. Benefits include minimizing downtime, production losses, and maintenance costs. Effective preventive maintenance requires management support, qualified staff, and proper planning and scheduling of maintenance programs.
Maintenance management involves keeping production equipment in good operating condition on a daily basis. This includes maintaining existing plant and equipment, inspecting and lubricating machinery, and installing new equipment. The main goals of maintenance are to maximize equipment uptime and efficiency while minimizing repair costs and production downtime through activities like preventative maintenance, equipment inspections, and reliability engineering. An effective maintenance program requires planning work activities, scheduling tasks, and controlling costs.
Supply planning is broken. Modern business challenges have reduced forecast accuracy, increased the effect of the bullwhip, and pushed inventories into a permanent state of imbalance.
Learn what MIT revealed at the Gartner Supply Chain Conference at https://o8supplychain.com/supply-planning-featured-case-studies/why-a-forecast-is-not-a-plan-and-what-mit-research-reveals-ppc/
Standard costing involves setting standards for direct materials, direct labor, and overhead costs based on efficient operations. It allows companies to measure performance against standards, find variances, and control costs. Standards must be set carefully by considering factors like material costs, labor rates, and overhead expenses. A standard costing committee is typically responsible for determining appropriate standards on an ongoing basis.
Managing costs & mcs by bhawani nandan prasad iim calcuttaBhawani N Prasad
This document provides an overview of managing costs and management control systems. It discusses:
1. The role of cost information in problem solving, record keeping, and directing attention.
2. Changes in the operating environment such as information technology, shortened product lifecycles, and increased customer focus that impact cost management.
3. Classifications of costs including direct vs indirect, variable vs fixed, and historical vs budgeted costs. It also discusses cost objects like products, departments, and specific units that costs can be assigned to.
Maintenance Strategy, Types of MaintenanceDhanesh S
The document discusses various maintenance strategies including breakdown maintenance, corrective maintenance, and preventive maintenance. It provides details on each strategy such as the approach, advantages, disadvantages, and components. Preventive maintenance involves periodic inspection, servicing, and repairs to equipment on a planned schedule to avoid breakdowns. The goals are to minimize failures, increase equipment life, and acquire maintenance history data. Sources for developing preventive maintenance procedures include vendor recommendations, plant experience, and generic approaches.
This document discusses approaches to quality improvement and cost reduction. It outlines the costs of sporadic and chronic quality problems and recommends taking a project-based approach to address chronic issues. The key steps in the project approach include proving the need for the project, identifying the project, organizing a project team, verifying the need and mission, diagnosing causes, providing and proving remedies, and instituting long-term controls. Management approval requires justifying the size and costs of quality problems and showing potential benefits. Successful projects typically address chronic cross-department issues, have modest costs, and are completed within 6 months.
1) The document discusses how God created everyone with a sacred purpose to be in a personal love relationship with Him.
2) It emphasizes that people are meant to "love the Lord your God with all your heart and with all your soul and with all your mind and with all your strength" as well as "Love your neighbor as yourself", which fulfills their purpose.
3) To love God and others, one must first receive God's love by deepening their relationship with Him, which will then allow them to overflow God's love to others.
God loves each person unconditionally from the moment they are born, just as a mother loves her newborn baby. God's love is perfect and limitless, regardless of anything a person has done. Some people try to block God's love through sin, which separates them from God, but God's love continues to pour down on everyone. The only way to experience God's transforming love is to abandon sin and fully open one's heart to receive His love.
This document discusses how God freely forgives sins even before people ask for forgiveness. It shares a story of a father who had already forgiven his son in his heart for his drug problems, before the son asked. The document notes that in the stories of the adulterous woman and prodigal son in the Bible, Jesus and the father forgave them before they repented. It argues that God's forgiveness is what leads to repentance, not the other way around, and that only love can change a person's heart. People repent because they are loved by God. The document encourages accepting God's forgiveness and turning away from sin out of love for him.
How I enabled a Saudi company to do business with AramcoCatarina Alexon
To bid for contracts with Aramco you have to be registered with them. So I produced this presentation that enabled Safari Group to do business with Aramco.
Saudi Arabia Power Sector Growth OpportunitiesTanuChopra
The document discusses opportunities in Saudi Arabia's power transmission and distribution sector given planned rapid economic growth. It notes Saudi Arabia will invest $100 billion in power generation from 2011-2020 and related transmission and distribution investments could total $30 billion from 2011-2016. This will require significant investment in network components, transformers, switchgear, and transmission lines. It also identifies opportunities for local manufacturing, services around smart grid technologies, and developing national human talent to support the infrastructure needs of the expanding sector.
Maintenance Performance delivery improvement process Neeraj Kumar
This document outlines a maintenance delivery improvement process that includes identifying shortcomings and opportunities through maintenance reviews, providing training in reliability concepts and planning, establishing a machine performance baseline, and applying these principles in detailed documented maintenance procedures and checklists to improve organizational performance.
Maintenance management involves planning, scheduling, and executing repair and preventive maintenance activities to keep industrial plants operating at a specified level. The objectives of maintenance management include minimizing downtime and costs from failures, and maximizing the life of capital assets. There are three main types of maintenance: breakdown maintenance which occurs after equipment fails; preventive maintenance which uses routine actions to prevent failures; and predictive maintenance which continuously monitors equipment using sensors to predict and prevent future issues. Proper maintenance management is important for a company's costs, quality production, safety, and competitiveness.
Boost Equipment Performance, Save Money With Proactive MaintenanceJames Fitzgerald
Proactive, timely maintenance of plant equipment is critical to enabling manufacturers to meet a dizzying number of demands, from pressure to achieve target output levels, minimize labor costs, control parts spending and ensure maximum uptime. Manufacturers rely on their maintenance departments to help achieve these goals on a daily basis. However, a great number of manufacturers still use maintenance on a reactive basis rather than viewing it as strategic to operations. Myrtle Consulting helps manufacturers convert maintenance into a proactive, scheduled operation that is used strategically to control costs, maximize uptime, and maintain critical equipment. By following a few fundamental principles, plants can begin to establish a maintenance improvement program that supports operations and improves plant performance.
The document discusses the importance of maintenance for productivity, quality, safety and profitability. It outlines different types of maintenance including corrective, preventive and predictive maintenance. Corrective maintenance involves repairs after equipment fails, while preventive maintenance aims to reduce breakdowns through scheduled inspections and minor repairs. The benefits of preventive maintenance include reduced downtime, lower repair costs, improved safety and quality, and extended equipment lifespan. The document emphasizes that the costs of equipment failure, including lost production and delayed shipments, can outweigh the costs of proper maintenance.
Sustainability through cost containmentIsrat Mustafa
This document discusses adopting lean management principles to achieve sustainability through cost containment. It outlines three phases for establishing a lean foundation: 1) identifying primary and secondary processes, bottlenecks, and standardizing processes; 2) stabilizing processes through employee development and empowerment; 3) encouraging continuous improvement through kaizen and achieving zero defects. The focus is on cost cutting, efficiency, and customizing lean tools for long-term sustainability while establishing cultural changes like employee empowerment. Examples are given of companies achieving reductions in costs, errors, and unnecessary work through applying lean principles.
This presentation covers introduction,meaning,definition,characteristics,objectives,advantages,limitations,essential conditions for an effective system & methods of standard costing.
Managing for Quality and Performance Excellence 8th Edition Evans Solutions M...Teaganer
Full download : http://alibabadownload.com/product/managing-for-quality-and-performance-excellence-8th-edition-evans-solutions-manual/ Managing for Quality and Performance Excellence 8th Edition Evans Solutions Manual
How To Improve Your Maintenance Spare Parts ManagementSMGlobal Inc.
Equipment spare parts management is challenging when managing multiple types of equipment. Holding excess inventory of expensive spare parts increases maintenance costs. Using maintenance software and a just-in-time inventory approach can help facilities optimize spare parts inventory levels and save 5-10% yearly. Proper supplier selection also helps ensure reliable parts and avoid additional maintenance from premature failures.
Track 2 Tuesday Michael Rose and Chris Gould- pres.Mike Poland, CMRP
Merck's West Point vaccine production facility reestablished a focus on reliability engineering in 2010 to transition from reactive to proactive asset management initiatives. The site implemented an eight part reliability framework including prioritizing critical assets, developing risk control strategies, implementing predictive maintenance, and establishing asset health and performance metrics. Quantitative results showed reductions in equipment-related deviations, increases in production transfers, and improved ratios of preventative to corrective maintenance across high impact operational areas over time.
The document discusses different types of maintenance including corrective, preventive, and predictive maintenance. It provides examples of maintenance in various industries like manufacturing, services, and transportation. Preventive maintenance aims to reduce equipment failures and degradation through planned inspection and servicing. Benefits include minimizing downtime, production losses, and maintenance costs. Effective preventive maintenance requires management support, qualified staff, and proper planning and scheduling of maintenance programs.
Maintenance management involves keeping production equipment in good operating condition on a daily basis. This includes maintaining existing plant and equipment, inspecting and lubricating machinery, and installing new equipment. The main goals of maintenance are to maximize equipment uptime and efficiency while minimizing repair costs and production downtime through activities like preventative maintenance, equipment inspections, and reliability engineering. An effective maintenance program requires planning work activities, scheduling tasks, and controlling costs.
Supply planning is broken. Modern business challenges have reduced forecast accuracy, increased the effect of the bullwhip, and pushed inventories into a permanent state of imbalance.
Learn what MIT revealed at the Gartner Supply Chain Conference at https://o8supplychain.com/supply-planning-featured-case-studies/why-a-forecast-is-not-a-plan-and-what-mit-research-reveals-ppc/
Standard costing involves setting standards for direct materials, direct labor, and overhead costs based on efficient operations. It allows companies to measure performance against standards, find variances, and control costs. Standards must be set carefully by considering factors like material costs, labor rates, and overhead expenses. A standard costing committee is typically responsible for determining appropriate standards on an ongoing basis.
Managing costs & mcs by bhawani nandan prasad iim calcuttaBhawani N Prasad
This document provides an overview of managing costs and management control systems. It discusses:
1. The role of cost information in problem solving, record keeping, and directing attention.
2. Changes in the operating environment such as information technology, shortened product lifecycles, and increased customer focus that impact cost management.
3. Classifications of costs including direct vs indirect, variable vs fixed, and historical vs budgeted costs. It also discusses cost objects like products, departments, and specific units that costs can be assigned to.
Maintenance Strategy, Types of MaintenanceDhanesh S
The document discusses various maintenance strategies including breakdown maintenance, corrective maintenance, and preventive maintenance. It provides details on each strategy such as the approach, advantages, disadvantages, and components. Preventive maintenance involves periodic inspection, servicing, and repairs to equipment on a planned schedule to avoid breakdowns. The goals are to minimize failures, increase equipment life, and acquire maintenance history data. Sources for developing preventive maintenance procedures include vendor recommendations, plant experience, and generic approaches.
This document discusses approaches to quality improvement and cost reduction. It outlines the costs of sporadic and chronic quality problems and recommends taking a project-based approach to address chronic issues. The key steps in the project approach include proving the need for the project, identifying the project, organizing a project team, verifying the need and mission, diagnosing causes, providing and proving remedies, and instituting long-term controls. Management approval requires justifying the size and costs of quality problems and showing potential benefits. Successful projects typically address chronic cross-department issues, have modest costs, and are completed within 6 months.
1) The document discusses how God created everyone with a sacred purpose to be in a personal love relationship with Him.
2) It emphasizes that people are meant to "love the Lord your God with all your heart and with all your soul and with all your mind and with all your strength" as well as "Love your neighbor as yourself", which fulfills their purpose.
3) To love God and others, one must first receive God's love by deepening their relationship with Him, which will then allow them to overflow God's love to others.
God loves each person unconditionally from the moment they are born, just as a mother loves her newborn baby. God's love is perfect and limitless, regardless of anything a person has done. Some people try to block God's love through sin, which separates them from God, but God's love continues to pour down on everyone. The only way to experience God's transforming love is to abandon sin and fully open one's heart to receive His love.
This document discusses how God freely forgives sins even before people ask for forgiveness. It shares a story of a father who had already forgiven his son in his heart for his drug problems, before the son asked. The document notes that in the stories of the adulterous woman and prodigal son in the Bible, Jesus and the father forgave them before they repented. It argues that God's forgiveness is what leads to repentance, not the other way around, and that only love can change a person's heart. People repent because they are loved by God. The document encourages accepting God's forgiveness and turning away from sin out of love for him.
How I enabled a Saudi company to do business with AramcoCatarina Alexon
To bid for contracts with Aramco you have to be registered with them. So I produced this presentation that enabled Safari Group to do business with Aramco.
Saudi Arabia Power Sector Growth OpportunitiesTanuChopra
The document discusses opportunities in Saudi Arabia's power transmission and distribution sector given planned rapid economic growth. It notes Saudi Arabia will invest $100 billion in power generation from 2011-2020 and related transmission and distribution investments could total $30 billion from 2011-2016. This will require significant investment in network components, transformers, switchgear, and transmission lines. It also identifies opportunities for local manufacturing, services around smart grid technologies, and developing national human talent to support the infrastructure needs of the expanding sector.
Improving Rotating Equipment Reliability and Machinery HealthMexxusts
Course Overview:
According to industry reports more than 60% of maintenance costs are spent on equipment wear, tear and failure. This year the Witbank Institute of Technology will be providing training on Improving Rotating Equipment Reliability and Machinery Health to make sure all rotating Equipment functions at its best. Predictably, continuous improvement of reliability by optimizing predictive maintenance for rotating equipment is one of the most important challenges maintenance professionals face today. This three day session course explains The Causes of Rotating Machinery Failures, Precision Maintenance for Rotating Equipment and Machines, Condition Monitoring and Predictive Maintenance, Design of Rotating Equipment and Machines and Root Cause Failure Analysis Procedure.
Reliability and Maintenance Conference - 7-9 April 2014, Al Khobar, Kingdom o...Ricky Smith CMRP, CMRT
Despite the best efforts and precautions, equipment
failures do occur hampering the equipment performance
and adversly impacting the profitibility of the business.
Rotating Equipment Reliability and Maintenance
Conference aims to create a learning platform for all the
maintenance and reliability professionals to share the
best maintenance practices and discuss the strategies to
improve reliability.
This three day conference will cover all aspects of
reliability and maintenance including reliability centered
maintenance, availability, machinery failures, risk
assessment, spare parts optimization, techniques to
facilitate equipment maintenance, root cause analysis,
condition monitoring, maintenance planning and
scheduling.
GSM BASED PREPAID ENERGY METER BILLING VIA SMSSRINIVAS REDDY
The project is designed for reading electrical energy consumed in units and in rupees to display on an LCD screen to the user. This data is also provided to the electrical department using GSM technology for billing purposes. Owing to high electricity cost these days it becomes necessary for the consumer to know as to how much electricity is consumed to control electricity bill within his budget by recharging the energy meter units via S.M.S .
Finally when the energy meter coming to zero user can again recharge according to the purpose used. In this proposed system, the consumer will get his energy consumption data on real time basis on a LCD display. The same data is sent through GSM modem to the electricity department via SMS. A microcontroller of 8051 family is interfaced to the energy meter to get the Watt Hour pulses.
Further this project can be enhanced by to control the electrical appliances remotely via SMS. Also, the electricity department can send the monthly bill amount over SMS to the receiving unit for consumer information.
This document describes a smart energy meter that uses a GSM module to send electricity consumption data via SMS. The meter uses an AD7751 IC to measure real power consumption based on current and voltage inputs. An AVR microcontroller then processes this data and calculates energy used. It can send meter readings, billing information, and load details to the user's mobile phone upon request via a missed call to provide real-time monitoring. The smart meter allows for accurate and automated energy monitoring and billing compared to traditional meters.
The document discusses whole-life costing and cost management of construction projects. It notes that three quarters of government projects exceeded budgets by up to 50% due to focusing on initial capital costs rather than long-term value. Whole-life costing considers all costs from design through operation and disposal to optimize value. Key aspects include establishing baseline operational costs, estimating whole-life costs, cost management processes, and frameworks to make decisions to reduce costs over the facility's lifetime.
The document discusses various maintenance strategies including reactive, preventive, predictive, proactive, and reliability centered maintenance. Reactive maintenance involves repair after failure, while preventive maintenance uses scheduled inspections and repairs. Predictive maintenance utilizes condition monitoring to detect failures before they occur. Proactive maintenance focuses on identifying and correcting abnormal causes of failure. The goal is to preserve asset functions throughout their lives in the most cost effective way.
Activity-based costing (ABC) assigns overhead costs to products and services based on their use of resources such as machine hours or labor hours. It was developed to more accurately assign indirect costs than traditional costing methods. ABC identifies activities performed in an organization and assigns costs to these activities using cost drivers. The costs of activities are then assigned to products or services based on their use of each activity. This provides managers with more accurate product costs to make better-informed decisions.
Electrical maintenance and utility engineer copyAshish Sojaliya
Ashish Sojaliya has over 12 years of experience in project management, operations management, maintenance management, erection and commissioning, and troubleshooting. He currently works as a lead maintenance specialist at Alstom India Limited in Vadodara, Gujarat. His core competencies include project management, maintenance operations, energy conservation, and establishing safety and quality standards. He has a Bachelor's degree in Electrical Engineering and various technical certifications.
The document discusses plant engineering and maintenance. It describes plant engineering as a multi-disciplinary field that involves installation, operation, maintenance, modification and protection of facilities. It states that a plant engineer ensures safety, reliability and efficiency of systems. Their responsibilities include maintenance planning and optimization to improve reliability and reduce costs while ensuring safety and regulatory compliance.
This presentation discusses maintenance management. It defines maintenance as restoring failed equipment to working condition or keeping non-failed equipment operational. Maintenance management is then defined as planning, organizing, and controlling maintenance activities to minimize overall costs. The presentation outlines the functions of maintenance management and different types of maintenance strategies - corrective, preventive, and predictive. It discusses the advantages and disadvantages of each strategy and how poor maintenance can impact production capacity, costs, quality, safety, customer satisfaction, and organizational losses.
This document discusses maintenance management. It describes three types of maintenance - reactive, preventive, and predictive. Reactive maintenance involves fixing equipment after it breaks. Preventive maintenance is conducted on a schedule to prevent failures. Predictive maintenance uses condition monitoring to perform maintenance only when needed. The document outlines the advantages and disadvantages of each approach. It also discusses maintenance planning and scheduling, including developing repair plans, identifying tools and facilities needed, and estimating time requirements.
This document discusses maintenance management. It describes three types of maintenance - reactive, preventive, and predictive. Reactive maintenance involves fixing equipment after it breaks. Preventive maintenance is conducted on a schedule to prevent failures. Predictive maintenance uses condition monitoring to perform maintenance only when needed. The document outlines the advantages and disadvantages of each approach. It also discusses maintenance planning and scheduling, including developing repair plans, identifying tools and facilities needed, and estimating time requirements.
Life Cycle Costing Critical Evaluation ReportAnkur Aggarwal
Life Cycle Costing (LCC) is an important economic analysis used in the selection of alternatives that impact both pending and future costs. It compares initial investment options and identifies the least cost alternatives for a twenty year period.
This document discusses maintenance engineering. It defines maintenance as processes that keep equipment functioning normally to deliver expected performance without breakdowns. Maintenance aims to reduce business risks and maximize asset life at optimal cost. It involves basic functions like repairing, overhauling, and inspecting equipment, as well as composite functions like protecting facilities, reducing downtime, and analyzing repetitive failures. Maintenance objectives center around maintaining high equipment efficiency, minimizing deterioration costs, and helping management with replacement decisions. Responsibilities include caring for equipment availability and maintainability, identifying chronic problems, and implementing effective preventative programs. Benefits of maintenance include lower costs, extended asset life, reduced risks, and improved safety.
Lecture-3-Introduction to Maintenance Management.pptThushan9
This document discusses operations and maintenance (O&M) of facilities and equipment. It covers:
1) The importance of effective O&M for reliability, safety, and efficiency through technical systems, competent personnel, and continuous improvement.
2) Definitions of key terms including maintenance, operations and maintenance, and operational efficiency.
3) The five distinct functions that should make up an O&M organization: operations, maintenance, engineering, training, and administration.
4) Potential benefits of O&M including energy savings, hazard mitigation, improved indoor air quality, and achieving design life of equipment.
The document discusses maintenance management. It describes how maintenance has become more important as production equipment has become more advanced and impacts productivity and quality. Modern maintenance aims to keep equipment running at high capacity and producing quality products at the lowest cost. It also discusses total productive maintenance and different maintenance procedures like condition-based maintenance.
This document discusses ABB's RelCare asset management service. RelCare aims to optimize asset performance and system reliability over the lifecycle through an integrated maintenance management solution. It uses digital tools like risk modeling and condition monitoring to plan the right maintenance actions at the right time. A case study shows how RelCare improved reliability and reduced costs for a customer by 20-40% compared to conventional maintenance. RelCare provides digitally-enabled services like remote monitoring, on-site execution, spare parts management and asset management tools to optimize substation performance.
Energy Management Systems: Recommendations for decision makersGimélec
The document discusses implementing an Energy Management System (EMS) to improve energy efficiency in buildings. An EMS allows continuous tracking of energy consumption and costs. It collects and analyzes consumption data to monitor performance, identify savings opportunities, and support decision making. The EMS helps reduce energy expenditures by 5-15% by raising stakeholder awareness and uniting teams around continual improvement. Implementing an EMS is an important part of an energy management program and improves management at all stages from diagnosis to operations.
The document discusses various maintenance strategies including reactive, preventive, predictive, total productive maintenance, and reliability centered maintenance. It explains that maintenance strategy is becoming more important as machines are integrated and less inventory is held. Reactive maintenance is the traditional approach but has high costs due to unplanned downtime. Preventive maintenance aims to control degradation through scheduled maintenance. Predictive maintenance uses equipment monitoring to detect issues early. Total productive maintenance and reliability centered maintenance focus on critical components and preventing serious failures. Computerized maintenance management systems can help plan and track maintenance programs to improve efficiency and asset reliability.
The document defines various types of maintenance activities. It defines maintenance as actions intended to retain an item in a state to perform its required function. Preventive maintenance involves organized activities to keep items in optimal condition at minimum cost and is carried out before failures occur. Corrective maintenance involves repair or replacement after a failure to restore an item's functionality. The definitions and classifications of maintenance types provided help organizations plan effective maintenance programs.
Advanced control scheme of doubly fed induction generator for wind turbine us...IJECEIAES
This paper describes a speed control device for generating electrical energy on an electricity network based on the doubly fed induction generator (DFIG) used for wind power conversion systems. At first, a double-fed induction generator model was constructed. A control law is formulated to govern the flow of energy between the stator of a DFIG and the energy network using three types of controllers: proportional integral (PI), sliding mode controller (SMC) and second order sliding mode controller (SOSMC). Their different results in terms of power reference tracking, reaction to unexpected speed fluctuations, sensitivity to perturbations, and resilience against machine parameter alterations are compared. MATLAB/Simulink was used to conduct the simulations for the preceding study. Multiple simulations have shown very satisfying results, and the investigations demonstrate the efficacy and power-enhancing capabilities of the suggested control system.
Applications of artificial Intelligence in Mechanical Engineering.pdfAtif Razi
Historically, mechanical engineering has relied heavily on human expertise and empirical methods to solve complex problems. With the introduction of computer-aided design (CAD) and finite element analysis (FEA), the field took its first steps towards digitization. These tools allowed engineers to simulate and analyze mechanical systems with greater accuracy and efficiency. However, the sheer volume of data generated by modern engineering systems and the increasing complexity of these systems have necessitated more advanced analytical tools, paving the way for AI.
AI offers the capability to process vast amounts of data, identify patterns, and make predictions with a level of speed and accuracy unattainable by traditional methods. This has profound implications for mechanical engineering, enabling more efficient design processes, predictive maintenance strategies, and optimized manufacturing operations. AI-driven tools can learn from historical data, adapt to new information, and continuously improve their performance, making them invaluable in tackling the multifaceted challenges of modern mechanical engineering.
Optimizing Gradle Builds - Gradle DPE Tour Berlin 2024Sinan KOZAK
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Fm study
1. Maximize asset
utilization
Enhance
quality
for users
Reduce
O&M costs
Mitigate
externalities
Extend
asset
life
Reinvest with a
life cycle view
1.1
1.2
1.31.4
1.5
1.6
Enablers
2.1
Ensure
funding
Build
capabilities
Reform
governance
2.2
2.3
Figure 1: O&M Best Practice Frame
2. Increase
utility
1.1 Maximize
asset utilization
Enhance peak capacity
and effective throughput
Apply demand
management
Optimize availability/
reduce downtime
1.2. Enhance
Quality for users
Adopt a customer-centric
operating model
Enhance the end-to-end
user experience
Use smart technologies to
refine user performance
Decrease
total cost
1.3. Reduce
O&M costs
Implement lean and
automated processes
Optimize procurement
costs and outsourcing
Rightsize management
and support functions
1.4. Mitigate
Externalities
Arrange comprehensive
sustainability/HSE plans
Embed sustainability/HSE
into routine operations
Cooperate with relevant
stakeholders
Increase
Lifetime
value
1.5. Extend
Asset life
Invest in preventive and
predictive maintenance
Control excessive asset
consumption and stress
Enhance disaster
resilience
1.6. Reinvest with
a life cycle view
Prioritize project options
with whole life cycle CBA
Select contracting mode
for best value for money
Prepare for efficient
project delivery
Enable O&M
Best practice
2.1. Ensure
funding
Dedicate user taxes via
maintenance funds
Apply inclusive
user charges
Capture ancillary
business opportunities
2.2. Build
capabilities
Introduce asset
management planning
Apply data, benchmarks
and tools
Conduct training and
develop talent
2.3. Reform
governance
Corporatize and profes-
sionalize public agencies
Foster cooperation
between agencies
Consider private-sector
participation & competition
Figure 2: Checklist of O&M Best Practices/Critical Success Factors
Note: HSE = Health Safety Environment; CBA = Cost-Benefit Analysis
3. Figure 14: Types of Requirements for Infrastructure Users
Advanced
requirements
Basic
requirements
Essential
requirements
Ancillary Services
Comfort/courtesy/aesthetics
Information
Ease of use
Availability and reliability
Performance
Safety/security
Affordability
Accessibility
4. Three strategies should be followed to assure asset longevity
Asset
condition
New asset
in perfect
condition
Improved asset condition
due to regular maintenance
Slower asset deterioration
due to well-closed usage/loads
Reduced disaster impact
due to enhanced resilience
Lifetime extension
due to intervention
Baseline of asset
deterioration
Asset deterioration
after intervention
Invest in preventive
and predictive
maintenance
Control excessive
asset consumption
and stress
Enhance
disaster
resilience
1 2 3
Figure 21: Overview of Lifetime Extension Strategies
5. Figure 22: Overview of Maintenance Strategies
Scheduled
maintenance
Maintenance based
on fixed time or
usage intervals
Reliability-centred
maintenance
Maintenance based
on steady, intense
condition monitoring
and anticipated failure
impact
Condition-based
maintenance
Maintenance when
required based on
continuous or
occasional monitoring
Maintenance strategy needs to be customized for each asset
Appropriate for components with low
failure risk, but high failure impact
For components with low failure risk
and impact, or where preventive
maintenance is not feasible
Recommended for the most
vulnerable and critical components
Recommended for components
with high failure risk
Vulnerability/Risk
Criticality/Impact
Corrective/reactive
maintenance
No inspection or
maintenance until
breakdown
Low
Low High
High
Different types
of preventive
maintenance
6. Figure 23: Optimization of Maintenance Spending
Maintenance strategy involves trade-offs between preventive
maintenance costs and total breakdown costs
Cost
Asset life and availability
Under-
maintained
Optimal Over-
maintained
Direct breakdown cost +
Indirect breakdown cost.
Total costs
Preventive
Maintenance
costsOptimum
operating
range
The optimal operating range is at higher availability
levels under consideration of the indirect economic
costs of breakdowns (e.g. congestion) relative to
when only direct financial costs (e.g. repair, lost,
revenue) are considered
7. Standards can provide guidance for asset management systems
Figure 31: Example of an Asset Management Framework
Management
review
Asset
management
policy
AM strategy,
objectives
and plans
AM enablers
and controls
Implement-
ation of AM
plans
Performance
assessment
and
improvement
General
requirements
Plan
DoCheck
Act
7 2
3
45
6 1 - AM strategy
- AM objectives
- AM plans
- Contingency planning
- Structure, authority & responsibilities
- Outsourcing of AM activities
- Training, awareness & competence
- Communication, participation & consultation
- AM system documentation
- Information management
- Risk management
- Legal & other requirements
- Management of change
- Life-cycle activities
- Tools, facilities and
equipment
- Performance and
condition monitoring
- Investigation
of failures, incidents,
nonconformities
- Evaluation of
compliance
- Audit
- Improvement actions
- Records
Example:
BSI PAS 55
Note: BSI = British Standards Institution; PAS = Publicly Available Specification; AM = Asset Management
Source: PAS 55-1 Asset Management in The Institute of Asset Management: 2008
8. Governments need to evaluate and benchmark their O&M maturity
Maximize asset utilization
Enhance peak capacity and
effective throughput
Apply demand management
Optimize availability/
reduce downtime
Adopt a customer-centric
operating model
Enhance the end-to-end
user experience
Use smart technologies to
refine user performance
1
2
3
4
5
6
Decrease total cost
Implement lean and
automated processes
Optimize procurement costs
and outsourcing
Rightsize management and
support functions
Arrange comprehensive
sustainability/HSE plans
Embed sustainability/HSE
into routine operations
Cooperate with relevant
stakeholders
7
8
9
10
11
12
Increase lifetime value
Invest in preventive and
predictive maintenance
Control excessive asset
consumption and stress
Enhance disaster resilience
Prioritize project options
with whole life-cycle CBA
Select contracting mode for
best value for money
Prepare for efficient project
delivery
13
14
15
16
17
18
Enable best practices
Dedicate user taxes via
maintenance funds
Apply inclusive user charges
Capture ancillary business
Introduce asset mgmt planning
Apply data, benchmarks & tools
Conduct training & develop
talent
Corporatize public agencies
Foster cooperation of agencies
Consider private-sector
participation and competition
19
20
21
24
25
27
22
23
26
Illustrative
assessment
Note: HSE = Health Safety Environment, CBA = Cost Benefit Analysis
1
O&M Maturity
6
2
5
4
3
7
8 9
10
11
1213
14
15
16
17
18
19
20
21
22
23 24
25
26
27
High priority
Low priority
Impact
Low
Low
High
High
Figure 36: O&M Evaluation Tool