Mohammad Bulbul Hossain
Executive Engineer, RHD
Road Design & Standard Division,
Elenbari, Tejgaon, Dhaka.
PAVEMENT DESIGN
DESIGN FLEXIBLE AND RIGID PAVEMENTS
Design principles
pavement components and their role
Design practice for flexible and rigid pavements,
Pavement: Types
• Flexible Pavement
- Different layers of compacted aggregates
- ISG, Sub-grade, Base, Binder Course, Surface
• Rigid Pavement
- Portland Cement Concrete placed on a granular sub-base
• Composite Pavement
- One or more HMA courses over PCC Base
3
Types of Pavements
FLEXIBLE PAVEMENT RIGID PAVEMENT
Wheel Load Distribution
Flexible Rigid
Type of Concrete Pavement
• Jointed Plain Concrete Pavement (JPCP)
• Jointed Reinforced Concrete Pavement
(JRCP)
• Continuously Reinforced Concrete
Pavement (CRCP)
• Prestressed Concrete Pavements (PCP)
• Jointed Plain Concrete Pavement
(JPCP)
Properties Flexible Rigid
Design
Principle
Empirical method
Based on load distribution
characteristics of the
components
Designed and analyzed by using the elastic
theory
Material Granular material Made of Cement Concrete either plan,
reinforced or prestressed concrete
Flexural
Strength
Low or negligible flexible
strength
Associated with rigidity or flexural strength
or slab action so the load is distributed over
a wide area of subgrade soil.
Normal
Loading
Elastic deformation Acts as beam or cantilever
Excessive
Loading
Local depression Causes Cracks
Stress Transmits vertical and
compressive stresses to the
lower layers
Tensile Stress and Temperature Increases
Design
Practice
Constructed in number of
layers.
Laid in slabs with steel reinforcement.
Temperature No stress is produced Stress is produced
Force of
Friction
Less. Deformation in the
sub grade is not transferred
to the upper layers.
Friction force is High
Opening to
Traffic
Road can be used for traffic
within 24 hours
Road cannot be used until 14 days of curing
Surfacing Rolling of the surfacing is
needed
Rolling of the surfacing in not needed.
LOAD DISTRIBUTION
Components of Flexible Pavement
• Basement soil of road
bed.
• Important for
structural and
pavement life.
• Should not deflect
excessively due to
dynamic loading.
• May be in fill or
embankment.
Function and Significance of Subgrade Properties
Cut and Fill Sections
Desirable Properties of Soil as
Subgrade Material
• Stability
• Incompressibility
• Permanency of strength
• Minimum changes in volume and stability
under adverse condition of weather and
ground water
• Good drainage
• Ease of compaction
Subgrade Performance
• Load bearing capacity:
Affected by degree of compaction, moisture content,
and soil type.
• Moisture content:
Affects subgrade properties like load bearing capacity,
shrinkage and swelling.
Influenced by drainage, groundwater table elevation,
infiltration, or pavement porosity (which can be assisted
by cracks in the pavement).
• Shrinkage and/or swelling:
Shrinkage, swelling and frost heave will tend to deform
and crack any pavement type constructed over them.
Subgrade Soil Strength
Assessed in terms of CBR of subgrade
soil for most critical moisture conditions.
• Soil type
• Moisture Content
• Dry Density
• Internal Structure of the soil
• Type and Mode of Stress Application.
Flexible Pavement Design
Basic Principles
• Vertical stress or strain on sub-grade
• Tensile stress or strain on surface
course
Factors for design of pavements
• Design wheel load
 Static load on wheels
 Contact Pressure
 Load Repetition
• Subgrade soil
 Thickness of pavement required
 Stress- strain behaviour under load
 Moisture variation
• Climatic factors
• Pavement component materials
• Environment factors
• Traffic Characteristics
• Required Cross sectional elements of the alignment
Subgrade Soil
Base/Subbase
Surface

d
SUR
SUB
SUR
Axle
Load

Pavement Responses Under Load
Axle Configurations
Single Axle With Single Wheel
(Legal Axle Load = 5.5t)
Single Axle With Dual Wheel
(Legal Axle Load = 10t)
Tandem Axle
(Legal Axle Load = 18t)
Tridem Axle
(Legal Axle Load = 24t)
An axle is a central shaft for a rotating wheel or gear
Standard Axle
Single axle with dual wheels carrying a
load of 80 kN (8 tonnes) is defined as
standard axle
80 kN
Standard Axle
Evaluation Of Pavement Component
Layers
• Sub-grade
• To Receive Layers of Pavement
Materials Placed over it
• Plate Bearing Test
• CBR Test
• Triaxial Compression Test
Evaluation Of Pavement Component Layers
- Sub-base And Base Course
- To Provide Stress Transmitting Medium
- To distribute Wheel Loads
- To Prevent Shear and Consolidation
Deformation
In case of rigid pavements to
- Prevent pumping
- Protect the subgrade against frost action
- Plate Bearing Test
– CBR Test
Wearing Course
• High Resistance to Deformation
• High Resistance to Fatigue; ability to withstand high
strains - flexible
• Sufficient Stiffness to Reduce Stresses in the
Underlying Layers
• High Resistance to Environmental Degradation;
durable
• Low Permeability - Water Tight Layer against Ingress
of Surface Water
• Good Workability – Allow Adequate Compaction
• Sufficient Surface Texture – Good Skid Resistance in
Wet Weather
Flexible Pavement Design Using CBR
Value Of Sub-grade Soil
 Required data
Design Traffic in terms of
cumulative number of Equivalent standard
axles(CESA)
CBR value of subgarde
Traffic Data
Initial data in terms of number of
commercial vehicles per day (CVPD).
Traffic growth rate during design life in %
Design life in number of years.
Distribution of commercial vehicles over the
carriage way
Traffic – In Terms Of CESA (8160 Kg)
During Design Life
• Initial Traffic
 In terms of Cumulative Vehicles/day
 Based on 7 days 24 hours Classified Traffic
• Traffic Growth Rate
Establishing Models Based on Anticipated Future
Development or based on past trends
 Growth Rate of LCVs, Bus, 2 Axle, 3 Axle, Multi
axle, HCVs are different
Design Life
• National Highways – 20
Years
• Regional Highways – 20
Years
• Zilla Highways – 20 Years
Vehicle Damage Factor (VDF)
 Multiplier to Convert No. of
Commercial Vehicles of Different Axle
Loads and Axle Configurations to the
Number of Standard Axle Load
Repetitions indicate VDF Values
 Normally = (Axle Load/8.2)n
n = 4 - 5
Single Lane Roads
 Total No. of Commercial Vehicles in both Directions
Two-lane Single Carriageway Roads
 75% of total No. of Commercial Vehicles in both
Directions
Four-lane Single Carriageway Roads
 40% of the total No. of Commercial Vehicles in both
Directions
Dual Carriageway Roads
 75% of the No. of Commercial Vehicles in each
Direction
Distribution Of Traffic
Computation of Traffic for Use of Pavement
Thickness Design Chart
365 xA[(1+r)n – 1]
N = --------------------------- x D x F
r
N = Cumulative No. of standard axles to be catered for the
design in terms of msa
D = Lane distribution factor
A = Initial traffic, in the year of completion of construction,
in terms of number of commercial vehicles per day
F = Vehicle Damage Factor
n = Design life in years
r = Annual growth rate of commercial vehicles
Subgrade
• Soak the Specimen in Water for FOUR
days and CBR to be Determined.
• Use of Expansive Clays NOT to be Used
as Sub-grade
• Non-expansive Soil to be Preferred.
Sub-base
• Material – Natural Sand, Moorum, Gravel,
Laterite, Kankar, Brick Metal, Crushed
Stone, Crushed Slag, Crushed Concrete
• GSB- Close Graded / Coarse Graded
• Parameters – Gradation, LL, PI, CBR
• Stability and Drainage Requirements
Sub-base
• Min. CBR 20 % - Traffic up-to 2 msa
• Min. CBR 30 %- Traffic > 2 msa
• If GSB is Costly, Adopt WBM, WMM
• Should Extend for the FULL Width of
the Formation
• Min. Thickness – 150 mm - <10 msa
• Min. Thickness – 200 mm - >10 msa
Base Course
• Unbound Granular Bases – WBM /
WMM or any other Granular
Construction
41
ROAD DESIGN
PAVEMENT
DESIGN
GEOMETRIC
DESIGN
PAVEMENT
DESIGN GUIDE
FOR RHD
Gemetric Design Standard
Manual 2005
Constructions and
Maintenance
Considerations
Environmental
Considerations
Subgrade
Evaluation
Pavement
Materials
Design Traffic
Pavement Design
Comparison of
Designs
Implement Design
And Collect feed back
Validation and
Refinement of
Design procedure
Pavement Design System
Design Method
 AASHTO Pavement Design Manual
 Overseas Road Note 31
 Road Note 29
The basic design philosophy of AASHTO design is designing
a pavement based on a specific total traffic volume at desired
PSI (initial) and minimum or terminal level of serviceability
desired at the end of the performance period/designed life.
Pavement Analysis
• Method of Equivalent Thickness
– Assumption: homogeneous mass
– Simplest
• Layered Elastic Analysis
– Assumptions: homogeneous, isotropic, linear-
elastic
– Most popular
– Software: CIRCLY, BISAR, WESLEA,
KENLAYER, DAMA, EVERSTRESS, ELSYM5
etc
Asphalt Institute (AI)
• 1964 – revised design methodology based on
AASHO road test, British road test, and other
local test sections
Concrete Pavement Design:
Road Note 29
VEHICLE DAMAGE FACTOR
ESA for axle load Wi(in tones) = (Wi/8.2)4
Where ESA stands for Equivalent Standard Axle
Standard Axle Load = 8.2 tones.
SL.No. Axle Load (Ton) ESA
1 8.20 1.00
2 12.30 5.06
3 16.40 16
Vehicle Category Equivalent Factor
Large Truck (dual axle) 4.8
Medium Truck(single axle) 4.62
Small Truck 1.0
Large Bus 1.0
Minibus 0.5
VEHICLE DAMAGING FACTOR
Cumulative ESA = ((1+r)n – 1)/r
where r = annual traffic growth rate
n = design life in years
For National Roads r = 10%, and n = 20 years;
For Regional Roads r = 7% and n = 20 years
Road Type ESA Factor
National Road 57.3
Regional Road 41.0
Vehicle
Type
Traffic/day
(0.5*two way
flow
(a)
ESA factor(vehicle
damaging factor
(b)
ESA per
day
(a)*(b)
Annual ESA
(a)*(b)*365
Heavy
Truck
20 4.8 96 35,040
Medium
Truck
150 4.62 693 252,945
Light Truck 50 1.00 50 18,250
Large Bus 100 1.00 100 36,500
TOTAL 342,735
ESA CALCULATION EXAMPLE
Cumulative Design ESA = ((1+r)n – 1)/r
Design ESA = 342,735*41 = 14 millions
ESA = ((1+7/100)20 -1)/(7/100)=41.00
AASHTO DESIGN METHOD
Cumulative ESA
Structural Number
Reduction Servic Index
Subgrade Resilent
Standard Normal
Deviate
Variance
Thank You

flexible-and-rigid-pavements Presentation Induction training 18.02.2021.ppt

  • 1.
    Mohammad Bulbul Hossain ExecutiveEngineer, RHD Road Design & Standard Division, Elenbari, Tejgaon, Dhaka. PAVEMENT DESIGN
  • 2.
    DESIGN FLEXIBLE ANDRIGID PAVEMENTS Design principles pavement components and their role Design practice for flexible and rigid pavements,
  • 3.
    Pavement: Types • FlexiblePavement - Different layers of compacted aggregates - ISG, Sub-grade, Base, Binder Course, Surface • Rigid Pavement - Portland Cement Concrete placed on a granular sub-base • Composite Pavement - One or more HMA courses over PCC Base 3
  • 4.
  • 5.
  • 7.
  • 8.
  • 10.
    Type of ConcretePavement • Jointed Plain Concrete Pavement (JPCP) • Jointed Reinforced Concrete Pavement (JRCP) • Continuously Reinforced Concrete Pavement (CRCP) • Prestressed Concrete Pavements (PCP)
  • 11.
    • Jointed PlainConcrete Pavement (JPCP)
  • 14.
    Properties Flexible Rigid Design Principle Empiricalmethod Based on load distribution characteristics of the components Designed and analyzed by using the elastic theory Material Granular material Made of Cement Concrete either plan, reinforced or prestressed concrete Flexural Strength Low or negligible flexible strength Associated with rigidity or flexural strength or slab action so the load is distributed over a wide area of subgrade soil. Normal Loading Elastic deformation Acts as beam or cantilever Excessive Loading Local depression Causes Cracks Stress Transmits vertical and compressive stresses to the lower layers Tensile Stress and Temperature Increases Design Practice Constructed in number of layers. Laid in slabs with steel reinforcement. Temperature No stress is produced Stress is produced Force of Friction Less. Deformation in the sub grade is not transferred to the upper layers. Friction force is High Opening to Traffic Road can be used for traffic within 24 hours Road cannot be used until 14 days of curing Surfacing Rolling of the surfacing is needed Rolling of the surfacing in not needed.
  • 15.
  • 16.
  • 17.
    • Basement soilof road bed. • Important for structural and pavement life. • Should not deflect excessively due to dynamic loading. • May be in fill or embankment. Function and Significance of Subgrade Properties
  • 18.
    Cut and FillSections
  • 19.
    Desirable Properties ofSoil as Subgrade Material • Stability • Incompressibility • Permanency of strength • Minimum changes in volume and stability under adverse condition of weather and ground water • Good drainage • Ease of compaction
  • 20.
    Subgrade Performance • Loadbearing capacity: Affected by degree of compaction, moisture content, and soil type. • Moisture content: Affects subgrade properties like load bearing capacity, shrinkage and swelling. Influenced by drainage, groundwater table elevation, infiltration, or pavement porosity (which can be assisted by cracks in the pavement). • Shrinkage and/or swelling: Shrinkage, swelling and frost heave will tend to deform and crack any pavement type constructed over them.
  • 21.
    Subgrade Soil Strength Assessedin terms of CBR of subgrade soil for most critical moisture conditions. • Soil type • Moisture Content • Dry Density • Internal Structure of the soil • Type and Mode of Stress Application.
  • 22.
    Flexible Pavement Design BasicPrinciples • Vertical stress or strain on sub-grade • Tensile stress or strain on surface course
  • 23.
    Factors for designof pavements • Design wheel load  Static load on wheels  Contact Pressure  Load Repetition • Subgrade soil  Thickness of pavement required  Stress- strain behaviour under load  Moisture variation • Climatic factors • Pavement component materials • Environment factors • Traffic Characteristics • Required Cross sectional elements of the alignment
  • 24.
  • 25.
    Axle Configurations Single AxleWith Single Wheel (Legal Axle Load = 5.5t) Single Axle With Dual Wheel (Legal Axle Load = 10t) Tandem Axle (Legal Axle Load = 18t) Tridem Axle (Legal Axle Load = 24t) An axle is a central shaft for a rotating wheel or gear
  • 26.
    Standard Axle Single axlewith dual wheels carrying a load of 80 kN (8 tonnes) is defined as standard axle 80 kN Standard Axle
  • 27.
    Evaluation Of PavementComponent Layers • Sub-grade • To Receive Layers of Pavement Materials Placed over it • Plate Bearing Test • CBR Test • Triaxial Compression Test
  • 28.
    Evaluation Of PavementComponent Layers - Sub-base And Base Course - To Provide Stress Transmitting Medium - To distribute Wheel Loads - To Prevent Shear and Consolidation Deformation In case of rigid pavements to - Prevent pumping - Protect the subgrade against frost action - Plate Bearing Test – CBR Test
  • 29.
    Wearing Course • HighResistance to Deformation • High Resistance to Fatigue; ability to withstand high strains - flexible • Sufficient Stiffness to Reduce Stresses in the Underlying Layers • High Resistance to Environmental Degradation; durable • Low Permeability - Water Tight Layer against Ingress of Surface Water • Good Workability – Allow Adequate Compaction • Sufficient Surface Texture – Good Skid Resistance in Wet Weather
  • 30.
    Flexible Pavement DesignUsing CBR Value Of Sub-grade Soil  Required data Design Traffic in terms of cumulative number of Equivalent standard axles(CESA) CBR value of subgarde
  • 31.
    Traffic Data Initial datain terms of number of commercial vehicles per day (CVPD). Traffic growth rate during design life in % Design life in number of years. Distribution of commercial vehicles over the carriage way
  • 32.
    Traffic – InTerms Of CESA (8160 Kg) During Design Life • Initial Traffic  In terms of Cumulative Vehicles/day  Based on 7 days 24 hours Classified Traffic • Traffic Growth Rate Establishing Models Based on Anticipated Future Development or based on past trends  Growth Rate of LCVs, Bus, 2 Axle, 3 Axle, Multi axle, HCVs are different
  • 33.
    Design Life • NationalHighways – 20 Years • Regional Highways – 20 Years • Zilla Highways – 20 Years
  • 34.
    Vehicle Damage Factor(VDF)  Multiplier to Convert No. of Commercial Vehicles of Different Axle Loads and Axle Configurations to the Number of Standard Axle Load Repetitions indicate VDF Values  Normally = (Axle Load/8.2)n n = 4 - 5
  • 35.
    Single Lane Roads Total No. of Commercial Vehicles in both Directions Two-lane Single Carriageway Roads  75% of total No. of Commercial Vehicles in both Directions Four-lane Single Carriageway Roads  40% of the total No. of Commercial Vehicles in both Directions Dual Carriageway Roads  75% of the No. of Commercial Vehicles in each Direction Distribution Of Traffic
  • 36.
    Computation of Trafficfor Use of Pavement Thickness Design Chart 365 xA[(1+r)n – 1] N = --------------------------- x D x F r N = Cumulative No. of standard axles to be catered for the design in terms of msa D = Lane distribution factor A = Initial traffic, in the year of completion of construction, in terms of number of commercial vehicles per day F = Vehicle Damage Factor n = Design life in years r = Annual growth rate of commercial vehicles
  • 37.
    Subgrade • Soak theSpecimen in Water for FOUR days and CBR to be Determined. • Use of Expansive Clays NOT to be Used as Sub-grade • Non-expansive Soil to be Preferred.
  • 38.
    Sub-base • Material –Natural Sand, Moorum, Gravel, Laterite, Kankar, Brick Metal, Crushed Stone, Crushed Slag, Crushed Concrete • GSB- Close Graded / Coarse Graded • Parameters – Gradation, LL, PI, CBR • Stability and Drainage Requirements
  • 39.
    Sub-base • Min. CBR20 % - Traffic up-to 2 msa • Min. CBR 30 %- Traffic > 2 msa • If GSB is Costly, Adopt WBM, WMM • Should Extend for the FULL Width of the Formation • Min. Thickness – 150 mm - <10 msa • Min. Thickness – 200 mm - >10 msa
  • 40.
    Base Course • UnboundGranular Bases – WBM / WMM or any other Granular Construction
  • 41.
  • 42.
    Constructions and Maintenance Considerations Environmental Considerations Subgrade Evaluation Pavement Materials Design Traffic PavementDesign Comparison of Designs Implement Design And Collect feed back Validation and Refinement of Design procedure Pavement Design System
  • 43.
    Design Method  AASHTOPavement Design Manual  Overseas Road Note 31  Road Note 29 The basic design philosophy of AASHTO design is designing a pavement based on a specific total traffic volume at desired PSI (initial) and minimum or terminal level of serviceability desired at the end of the performance period/designed life.
  • 44.
    Pavement Analysis • Methodof Equivalent Thickness – Assumption: homogeneous mass – Simplest • Layered Elastic Analysis – Assumptions: homogeneous, isotropic, linear- elastic – Most popular – Software: CIRCLY, BISAR, WESLEA, KENLAYER, DAMA, EVERSTRESS, ELSYM5 etc
  • 45.
    Asphalt Institute (AI) •1964 – revised design methodology based on AASHO road test, British road test, and other local test sections
  • 46.
  • 47.
    VEHICLE DAMAGE FACTOR ESAfor axle load Wi(in tones) = (Wi/8.2)4 Where ESA stands for Equivalent Standard Axle Standard Axle Load = 8.2 tones. SL.No. Axle Load (Ton) ESA 1 8.20 1.00 2 12.30 5.06 3 16.40 16
  • 48.
    Vehicle Category EquivalentFactor Large Truck (dual axle) 4.8 Medium Truck(single axle) 4.62 Small Truck 1.0 Large Bus 1.0 Minibus 0.5 VEHICLE DAMAGING FACTOR
  • 49.
    Cumulative ESA =((1+r)n – 1)/r where r = annual traffic growth rate n = design life in years For National Roads r = 10%, and n = 20 years; For Regional Roads r = 7% and n = 20 years Road Type ESA Factor National Road 57.3 Regional Road 41.0
  • 50.
    Vehicle Type Traffic/day (0.5*two way flow (a) ESA factor(vehicle damagingfactor (b) ESA per day (a)*(b) Annual ESA (a)*(b)*365 Heavy Truck 20 4.8 96 35,040 Medium Truck 150 4.62 693 252,945 Light Truck 50 1.00 50 18,250 Large Bus 100 1.00 100 36,500 TOTAL 342,735 ESA CALCULATION EXAMPLE Cumulative Design ESA = ((1+r)n – 1)/r Design ESA = 342,735*41 = 14 millions ESA = ((1+7/100)20 -1)/(7/100)=41.00
  • 51.
    AASHTO DESIGN METHOD CumulativeESA Structural Number Reduction Servic Index Subgrade Resilent Standard Normal Deviate Variance
  • 52.