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Xerox Copy Center Renewal
        Proposal
       Presentation
       Proposed Options
         Mark Pudlitzke
       November 05, 2004
Goal and Objective

     • Reduce overall document management expenses.
     • Reduce number of off-site vended jobs.
     • Anticipate and Plan for future growth
     • Improve performance in production center.
     • Improve overall cycle time (work-flow)/tracking
       process.
     • Improve communication to Honeywell on print job
       status and turn around time (TAT) of high priority,
       time sensitive jobs.




    Reduce overall costs while increasing productivity
2                                                            File Number-
Today’s Situation

     • Over Capacity and Increased costs.
       - DC6060P color equipment is at 247% Utilization
       - Without adding new equipment, level of vended jobs will
         remain high for color print.
       - Vended color jobs would add an additional 1224% utilization
         rate to the DC6060P if included with the Copy Center jobs.
       - Lean Document Production (LDP) study found up to 63 jobs
         in WIP at any given time.
     • Limited In-House Capabilities.
        - 40% of Production Staff were over 100% Utilization.
        - LDP showed there was as many as 301 jobs representing 50
        job types.
          (Over time period of Mar 26-04 to Apr 27-04)

     • Manual Order, Fulfillment, and Tracking process.

    Reduce overall costs while increasing productivity
3                                                                      File Number-
How Did We Get Here?

     • Right Sized operation March 2003 per current
       black&white/color volumes.
        - Annual spend reduction of $500,000.
     • Indirect Sourcing lead brought color volume in
       house to recognize cost savings.




    Reduce overall costs while increasing productivity
4                                                       File Number-
Monthly YTD vended color print demand
                                    Monthly Summary of Off site Color Impression Processing by Xerox
                                                                   By Month of Year


        Jan 04 Sum of Impressions                                              Apr 04 Sum of Impressions
        Requestor                   Total         % total                      Requestor                   Total            % total
        Georgia Thomas                130,090          89.4%                   Georgia Thomas                  649,320           70.9%
        Justin McCurnin                12,100               8.3%               Justin McCurnin                 266,000           29.1%
        Kathy Cullen                    1,600               1.1%               Grand Total                     915,320          100.0%
        Requestor                       1,200               0.8%
        Audra Biesterfeld                   560             0.4%
        Audra / Georgia                     25              0.0%               May 04 Sum of Impressions
        Grand Total                   145,575         100.0%                   Requestor                   Total            % total
                                                                               Camille Gallagher               322,900           47.1%
                                                                               Georgia Thomas                  314,000           45.8%
        Feb 04 Sum of Impressions                                              Shari Paul                          24,000             3.5%
        Requestor                   Total         % total                      Audra Biesterfeld                   24,000             3.5%
        Sally Spires                   34,000          32.3%                   Grand Total                     684,900          100.0%
        (blank)                        17,610          16.7%
        Shari Paul                     17,400          16.5%                   Jun 04 Sum of Impressions
        Pam Enstad                     16,000          15.2%                   Requestor                   Total            % total
        Georgia Thomas                 14,200          13.5%                   Georgia Thomas                  328,000           40.5%
        Kathy Cullen                    5,600               5.3%               Jim Cordaro                     210,000           25.9%
        Audra Biesterfeld                   500             0.5%               Audra Biesterfeld               139,000           17.2%
        Grand Total                   105,310         100.0%                   Camille Gallagher                   54,600             6.7%
                                                                               Regina LeMere                       40,450             5.0%
                                                                               Shari Paul                          24,000             3.0%
        Mar 04 Sum of Impressions                                              David Stacey                        12,000             1.5%
        Requestor                   Total         % total                      Linda DeFranco                       1,208             0.1%
        Georgia Thomas                581,600          69.0%                   Grand Total                     809,258          100.0%
        Audra Biesterfeld             122,080          14.5%
        Justin McCurnin                90,000          10.7%
        Shari Paul                     49,000               5.8%
        Grand Total                   842,680         100.0%


    Reduce overall costs while increasing productivity
5                                                                                                                                            File Number-
MARCOMM 2004 Initiative of Web based POD

     • Current Situation:

       - Literature printed in mass quantities to reach price point.
          (2-5 year supplies)
       - Planning Process:
          Literature printed, shipped to LDC, stored @ LDC, ordered, packaged
           @ LDC, shipped to customer.
          6 steps- (2 week lead time)
       - Cost of $66,000 a year in pick charges.
          $2.75 pick/pack charge per literature fulfillment order. (any quantity)
       - Collateral deliveries often damaged.
       - Homes-only literature: $715,000 in LDC inventory.
          Of which 35% is obsolete. (Revision changes and outdated)
       - Current literature inventory takes up entire row/column at
        the LDC today.
    Reduce overall costs while increasing productivity
6                                                                                    File Number-
MARCOMM 2004 Initiative of Web based POD
     • Goals:
       - Reduce investments in:
          literature administration,
          printing,
          storage,
          fulfillment,
          shipping/handling
          waste.
       - Improve cycle time and cost per order.
       - Increase level of service and capabilities to customer.
       - Turn printing into a profit center via the merchant account
         process.
       - Reduce administrative involvement.
       - Change from a Push to Pull Demand Replenishment System.
       - Elimination of the clerical management of literature in
         Customer Care database.
    Reduce overall costs while increasing productivity
7                                                                      File Number-
MARCOMM Requirements & POD ROI
                       BENEFIT                         1               2                 3               4
    Revenue Increase
    Increas ed revenue per s ales rep
    (contractor, dis tributor, internal)
    Increas ed S ales rep. retention
    Cycle time improvement (Time To M arket)
    Total Revenue Increase                                 $0.00           $0.00             $0.00           $0.00


    Cost Reduction
    Outs ide Print reduction                        $297,416.25     $297,416.25       $297,416.25     $297,416.25
    Dis tribution reduction
    Order proces s ing reduction(Admin)                    $0.00           $0.00             $0.00           $0.00
    M arketing M anagement coordination
    reduction                                              $0.00           $0.00             $0.00           $0.00
    Avg. Reduction in was te from obs oles cence     $29,741.63      $29,741.63        $29,741.63      $29,741.63
    LDC line (order) charge (S torage and
    inventory reduction)                             $65,755.25      $65,755.25        $65,755.25      $65,755.25
    Total Cost Reduction                            $392,913.13     $392,913.13       $392,913.13     $392,913.13
                   TOTAL BENEFIT                    $392,913.13     $392,913.13       $392,913.13     $392,913.13



                                                                              Y ear
                        COST                           1               2                 3               4
    Development                                      $25,000.00            $0.00             $0.00           $0.00
    Hos ting Fee                                     $34,879.44      $34,879.44        $34,879.44      $34,879.44
    On S ite Print Center Dis tribution Charges
    On S ite Print Center Click Charges             $225,376.00     $176,466.98       $176,466.98     $176,466.98
                    TOTAL COST                      $250,376.00     $176,466.98       $176,466.98     $176,466.98


    GAIN / LOSS - Realized per Y ear               $142,537.13     $216,446.15     $216,446.15       $216,446.15


    GAIN / LOSS - Cummulative                      $142,537.13     $358,983.28     $575,429.43       $791,875.58


    Months to obtain return on investment                     8




    Reduce overall costs while increasing productivity
8                                                                                                             File Number-
MARCOMM Requirements & Merchant Account

     Estimated Monthly Chargeable Volume to Users
     218,952 x $.13 =           $28,463.76
      (Includes contractors and distributors)

     Estimated Monthly Chargeable Volume to Marcomm
     218,952 x $.062 =          $13,575.02
      (Includes contractors and distributors)

     Estimated Monthly revenue
                            $14,888.74
     Estimated Annual revenue
                            $178,664.88
    Reduce overall costs while increasing productivity
9                                                     File Number-
MARCOMM Requirements & POD ROI

          Volum e Validation
          1 million impressions
          Probability             90%- 95%

          Elements of 1 million
          Print Volume            50% LDC
                                  35% Marcomm
                                  Launch's. (New
                                  products, Trade
                                  Show s)
                                  15% Of f ice (Misc)



          Additional Volum e
          (M arcom m )            Product Launch         15%    45,000
                                  Trade Show s           10%    30,000
                                  Direct Mail             5%    15,000
                                  AD-Slicks              15%    45,000
                                  Brochures              30%    90,000
                                  Sale Sheets            20%    60,000
                                  Tech Pubs               5%    15,000
                                                        100%   300,000


     Reduce overall costs while increasing productivity
10                                                                       File Number- 1
MARCOMM Requirements & POD ROI

                                           Document Advisor Office Sponsor: Dan Harrison




          ACS current Annual spend = $10 Million. Xerox Guaranteed savings of 10-25%




                                                         POD/DIGITAL DOCUMENTS
                       WAREHOUSE      DOCUMENT
       FORMS                          DESIGN &
                                                       DATA          COPY                  COMMERCIAL
                             &                         CENTER       CENTER       OFFICE
                                      RE-DESIGN                                   FLEET       PRINT
                       DISTRIBUTION                   TRANSACTION
                                                                    PRODUCTION


      Documentation     Inventory    E-Forms &        Statement / Invoice Printing      Purchase &
     and Manuals        Management    I-Form Design                                        Source
                                                         Policy Printing
                                                                                                  Envelopes
      Internal and      Kiting       POD
                                                         Personalized/ 1:1
     External Forms                                                                               Posters
                         Inventory    Imaging
                                                         Electronic Kiting
                        Reporting                                                                 Brochures
                                       Translation
                                                         Production Optimization
                         Document                                                                Direct Mail
                                       Scanning
                        Usage Data                       Lean Document Production
                                       Digital                                             Offset/ Web/
                                                         Documentation & Manual           LetterPress and
                                      Archiving
                                                        Production                         Digital Press




     Reduce overall costs while increasing productivity
11                                                                                                           File Number- 1
Available Options

      • Option 1 (Renewal) iGen3 & 3 x 5 Labor
        - Maximum Cost Savings ($412,411) over the 3 year period.
        - Digitalization (Hardware/ Software Upgrades)
        - Satisfies current volume requirements and positions for future
          growth.
            iGen3 capable of supporting monthly volumes from 200,000
            impressions per month to and exceeding 1.2 million prints per month.
        - Co-Terminous with current production color configuration,
          including ECC Marcomm web based solution.
        - This option does meet the requirements outlined in the Lean Six
          Sigma “Voice of the Customer”

        - See Projected Cash flow expenditure worksheet for detail
          validation.



     Reduce overall costs while increasing productivity
12                                                                                 File Number- 1
Option 1 Cash Flow
     Project Cash Flow Analysis iGen Renewal+Labor 3X5
     Term: 36 Months Coterminous with other contracts come Due Sept 2007
                                                                   6060              6060          6060                iGen
                             Print Center Capacity level of       1.5 x 5           1.5 x 5       1.5 x 5              3x5               Yr 2004        Yr 2005         Yr 2006      Yr 2007
                                         80%                      Jun-04            Jul-04        Aug-04              Sept-04            (7 Mon)       (12 Mon)        (12 Mon)      ( 9 Mon)
     Monthly Fixed Costs                                          Actual        Projected         Projected           Projected       Projected           Projected     Projected     Projected
           70005 39          B/W Equip (Min)                  $     27,525      $ 27,525          $ 27,525        $       26,525     $ 188,677        $     318,304    $ 318,304     $ 238,728
           70005 39          Labor (Min)                      $     39,927      $ 42,235          $ 42,235        $       55,120     $ 344,877        $     661,440    $ 661,440     $ 496,080
                            Color Equip 6060 (Min)
           70065 05         w /bookletmaker                   $     10,450      $     10,450      $   10,450      $      10,450      $     73,150     $     125,400    $   125,400   $     94,050
             N ew           iGen Color Equipment                                                                  $      49,361      $    197,444     $     592,332    $   592,332   $    444,249

                            Sub-Total (Fixed Cos t)           $     77,902      $     80,210      $   80,210      $     141,456      $    804,148     $ 1,697,476      $ 1,697,476   $ 1,273,107
     Variable Cost
                            *   B/W Impress count                  916,760      1,111,646         1,111,646           1,111,646          7,586,636     13,339,752      13,339,752    10,004,814
                             * Color Impress count                 958,632      1,000,000         1,000,000           1,000,000          6,958,632     12,000,000      12,000,000        9,000,000
                             B/W Impression $.0037
                            (Min 1.2M)                        $        -        $        -        $      -        $         -        $         -      $         -      $       -     $        -
                             B/W Impression on
                            Color Machine $.020               $            23   $            26   $          26   $             26   $        179     $        312     $      312    $        234
      New Color
     Impression             Color Impression    Current
     $.062 (In House)       $.089 (In House)                  $     13,294      $     17,800      $   17,800      $      24,800      $    151,694     $     312,000    $   312,000   $    234,000
      New Color
     Impression
     $.062 (Vended          Color Impression Current
     Outside)               $.089 (Vended Outside)            $     72,024      $     71,200      $   71,200      $       6,200      $    240,124     $      78,000    $    78,000   $     58,500
                            Misc chgs Vended Jobs             $        834      $     12,202      $   12,202      $         500      $     27,238     $       6,000    $     6,000   $      4,500

                            Sub-Total (Variable Cos t)        $     86,176      $ 101,228         $ 101,228       $      31,526      $    419,236     $     396,312    $   396,312   $    297,234
                            Supplies In House                 $     10,278      $ 10,278          $ 10,278        $      31,738      $    157,785     $     380,856    $   380,856   $    285,642
                            Supplies Vended                   $     29,738      $ 29,738          $ 29,738        $       5,278      $    110,326     $      63,336    $    63,336   $     47,502

                            Sub-Total (Supply Cos ts)         $     40,016      $     40,016      $   40,016      $      37,016      $    268,112     $     444,192    $   444,192   $    333,144

      Add iGen/ Labor
     (3 shif ts x 5 days)
         Cotermious         Grand Total Sum m ary             $    204,093      $ 221,454         $ 221,454       $     209,998      $ 1,491,495      $ 2,537,980      $ 2,537,980   $ 1,903,485
     No Change to Equip
          & Labor           Grand Total Sum m ary             $    204,093      $ 221,454         $ 221,454       $     221,454      $ 1,532,818      $ 2,672,096      $ 2,702,235   $ 2,038,297
                                                     Cost Savings Comparison to Existing Contract                 $     (11,456)     $     (41,323)   $    (134,116)   $ (164,256)   $ (134,812)
                                           Annual Cost Savings over Current Contract x 12 months                       (137,470)
                                         Cost Savings Comparison to Existing Contract x 36 months                      (412,411)
                                                                                                                                                      Cost savings greater because
                                                                                                                                                      current contract has labor escalator.


13                                                                                                                                                                                           File Number- 1
Available Options

      • Option 2 (iGen3 Add Only)
        - Cost Savings ($135,535) over the 3 year period.
        - Digitalization (Hardware/ Software Upgrades)
        - Satisfies current volume requirements and positions for future
          growth.
        - Co-Terminous with current production color configuration,
          including ECC Marcomm web based solution.
        - This option does meet the requirements outlined in the Lean Six
          Sigma “Voice of the Customer”

        - See Projected Cash flow expenditure worksheet for detail
          validation.




     Reduce overall costs while increasing productivity
14                                                                          File Number- 1
Option 2 Cash Flow
     Project Cash Flow Analysis iGen+ 3 x 5 Add on
     36 Month Separate add-on Contract
                                                                6060                                           iGen Only
                                                               1.5 x 5                                           3x 5
                          Print Center Capacity level of
                                      80%                      Jun-04             Jul-04       Aug-04           Sept-04            Yr 2004         Yr 2005        Yr 2006        Yr 2007
     Monthly Fixed Costs                                       Actual          Projected       Projected         Projected         Projected       Projected      Projected      Projected
        7000539           B/W Equip (Min)                  $      27,525      $ 27,525         $ 27,525        $     26,525       $ 188,677       $ 318,304      $ 318,304      $ 238,728
        7000539           Labor (Min)                      $      39,927      $ 42,235         $ 42,235        $     56,611       $ 350,841       $ 679,332      $ 679,332      $ 509,499
                         Color Equip 6060 (Min)
        7006505          w /bookletmaker                   $      10,450      $    10,450      $   10,450      $     10,450       $     73,150    $   125,400    $   125,400    $     94,050
          N ew           iGen Color Equipment                                                                  $     49,361       $    197,444    $   592,332    $   592,332    $    444,249

                         Sub-Total (Fixed Cos t)           $      77,902      $    80,210      $   80,210      $    142,947       $    810,112    $ 1,715,368    $ 1,715,368    $    842,277
     Variable Cost
                         *   B/W Impress count                   916,760      1,111,646        1,111,646           1,111,646          7,586,636   13,339,752     13,339,752     10,004,814
                         * Color Impress count                   958,632      1,000,000        1,000,000           1,000,000          6,958,632   12,000,000     12,000,000         9,000,000

                           B/W Impression $.0037
                                 (Min 1.2M)                $         -        $       -        $      -        $         -        $        -      $       -      $       -      $        -
                         B/W Impression on     Color
                               Machine $.020               $             23   $           26   $          26   $             26   $        179    $      312     $      312     $        234
      N e w p ric in g
      $ .062 with
       500K m in                Color Impression
       in c l d e d
             u                  $.089 (In House)           $      13,294      $    17,800      $   17,800      $     18,600       $    123,294    $   223,200    $   223,200    $    167,400
      N e w p ric in g
      $ .062 with
       500K m in                Color Impression
       in c l d e d
             u                   $.089 (Vended)            $      72,024      $    71,200      $   71,200      $     18,600       $    288,824    $   223,200    $   223,200    $    167,400
                             Misc chgs Vended Jobs         $         834      $    12,202      $   12,202      $        500       $     27,238    $     6,000    $     6,000    $      4,500



                         Sub-Total (Variable Cos t)        $      86,176      $ 101,228        $ 101,228       $     37,726       $    439,536    $   452,712    $   452,712    $    339,534
                               Supplies In House           $      10,278      $ 10,278         $ 10,278        $     31,738       $    157,785    $   380,856    $   380,856    $    285,642
                               Supplies Vended             $      29,738      $ 29,738         $ 29,738        $      5,278       $    110,326    $    63,336    $    63,336    $     47,502


                         Sub-Total (Supply Cos ts )        $      40,016      $    40,016      $   40,016      $     37,016       $    268,112    $   444,192    $   444,192    $    333,144


                         Grand Total                       $     204,093      $ 221,454        $ 221,454       $    217,689       $ 1,517,759     $ 2,612,272    $ 2,612,272    $ 1,959,204
     No Change
     to Equip &
        Labor            Grand Total Sum m ary            $    204,093  $ 221,454     $ 221,454                $    221,454       $ 1,532,818     $ 2,672,096    $ 2,702,235    $ 2,038,297
                                                     Cost Savings Comparison to Existing Contract              $     (3,765)      $   (15,059)    $   (59,824)   $   (89,964)   $   (79,093)
                                              Annual Cost Savings over current Contract x 12 Mon                     (45,178)
                                            Cost Savings over Term Contract Cotermious x 36 Mon                    (135,535)

15                                                                                                                                                                                     File Number- 1
Available Options

      • Option 3 (6060 Equipment & 3 x 5 Labor)
        - Cost Increase $84,805 over the 3 year period.
        - Limited increase in capacity.
        - This option does not meet the current volume capacity
          requirements due to technological limitations.
        - This option does not meet the Lean Six Sigma “Voice of the
          Customer”.

        - See Projected Cash flow expenditure worksheet for detail
         validation.




     Reduce overall costs while increasing productivity
16                                                                     File Number- 1
Option 3 Cash Flow
     Project Cash Flow Analysis with 6060+ 3X5 Labor Add on
     36 Month Separate add-on Contract
                                                               6060                                           6060 Only
                             Print Center Capacity over       1.5 x 5                                           3 x 7             Yr 2004         Yr 2005       Yr 2006      Yr 2007
                                       100%                   Jun-04             Jul-04       Aug-04           Sept-04           (7 Mon)         (12 Mon)      (12 Mon)      (9 Mon)
     Monthly Fixed Costs                                      Actual         Projected        Projected           Projected       Projected       Projected     Projected     Projected
        70005 39         B/W Equip (Min)                  $      27,525      $ 27,525         $ 27,525        $       26,525     $ 188,676       $ 318,300     $ 318,300     $ 238,725
        70005 39         Labor (Min)                      $      39,927      $ 42,235         $ 42,235        $       56,611     $ 378,939       $ 791,724     $ 791,724     $ 593,793
                         Color Equip 6060 (Min)
        70065 05         w /bookletmaker                  $      10,450      $    10,450      $   10,450      $      45,962      $    215,198    $   551,544   $   551,544   $    413,658
          New            New 6060 Equipment                                                                   $      10,450      $     41,800    $   125,400   $   125,400   $     94,050

                         Sub-Total (Fixed Cos t)          $      77,902      $    80,210      $   80,210      $     140,548      $    828,613    $ 1,798,968   $ 1,798,968   $ 1,349,226
     Variable Cost
                         *   B/W Impress count                  916,760      1,111,646        1,111,646           1,111,646          7,586,636   13,339,752    13,339,752    10,004,814
                         * Color Impress count                  958,632      1,000,000        1,000,000           1,000,000          6,958,632   12,000,000    12,000,000        9,000,000

                           B/W Impression $.0037
                                 (Min 1.2M)               $         -        $       -        $      -        $         -        $        -      $       -     $       -     $        -
                         B/W Impression on     Color
                               Machine $.020              $             23   $           26   $          26   $             26   $        179    $      312    $      312    $        234
      N e w p ric in g
      $ .062 with
       5 00K m in                Color Impression
       in c l d e d
             u                   $.089 (In House)         $      13,294      $    17,800      $   17,800      $      12,400      $    135,694    $   297,600   $   297,600   $    223,200
      N e w p ric in g
      $ .062 with
       5 00K m in                Color Impression
       in c l d e d
             u                    $.089 (Vended)          $      72,024      $    71,200      $   71,200      $      18,600      $    251,624    $    74,400   $    74,400   $     55,800
                              Misc chgs Vended Jobs       $         834      $    12,202      $   12,202      $      12,220      $     74,118    $   146,640   $   146,640   $    109,980


                         Sub-Total (Variable Cos t)       $      86,176      $ 101,228        $ 101,228       $      43,246      $    461,616    $   518,952   $   518,952   $    389,214
                                 Supplies In House        $      10,278      $ 10,278         $ 10,278        $      16,006      $    118,868    $   288,114   $   288,114   $    216,086
                                 Supplies Vended          $      29,738      $ 29,738         $ 29,738        $      24,010      $    161,243    $   192,076   $   192,076   $    144,057


                         Sub-Total (Supply Cos ts )       $      40,016      $    40,016      $   40,016      $      40,016      $    280,111    $   480,190   $   480,190   $    360,143
                                                                                                                                                                             $        -

                         Grand Total                      $     204,093      $ 221,454        $ 221,454       $     223,810      $ 1,570,339     $ 2,798,110   $ 2,798,110   $ 2,098,583
     No Change
     to Equip &
        Labor            Grand Total Sum m ary             $    204,093  $ 221,454     $ 221,454              $     221,454      $ 1,532,818     $ 2,672,096   $ 2,702,235   $ 2,038,297
                                                     Cost Increase Comparison to Existing Contract            $       2,356
                                               Annual Cost Increae over current Contract x 12 Mon                    28,268
                                            Cost Savings over Term Contract Cotermious x 36 Mon                      84,805
17                                                                                                                                                                                  File Number- 1
Available Options

      • Option 4 (6060 Equipment & 3 x 7 Labor)
        - Cost Increase $106,621 over the 3 year period.
        - Limited increase in capacity.
        - This option does not meet the current volume capacity
          requirements due to technological limitations.
        - This option does not meet the Lean Six Sigma “Voice of the
          Customer”.

        - See Projected Cash flow expenditure worksheet for detail
         validation.




     Reduce overall costs while increasing productivity
18                                                                     File Number- 1
Option 4 Cash Flow
     Project Cash Flow Analysis with 6060+ 3 x 7 Labor Add on
     36 Month Separate add-on Contract
                                                               6060                                           6060 Only
                             Print Center Capacity over       1.5 x 5                                           3x 7              Yr 2004         Yr 2005         Yr 2006      Yr 2007
                                       100%                   Jun-04             Jul-04       Aug-04           Sept-04           (7 Mon)         (12 Mon)        (12 Mon)      (9 Mon)
     Monthly Fixed Costs                                      Actual         Projected        Projected           Projected       Projected          Projected    Projected     Projected
        70005 39          B/W Equip (Min)                 $      27,525      $ 27,525         $ 27,525        $       26,525     $ 188,676       $     318,300   $ 318,300     $ 238,725
        70005 39          Labor (Min)                     $      39,927      $ 42,235         $ 42,235        $       65,977     $ 388,305       $     791,724   $ 791,724     $ 593,793
                         Color Equip 6060 (Min)
        70065 05         w /bookletmaker                  $      10,450      $    10,450      $   10,450      $      10,450      $     73,150    $    125,400    $   125,400   $     94,050
          N ew           New 6060 Equipment                                                                   $      38,202      $    152,808    $    458,424    $   458,424   $    343,818

                         Sub-Total (Fixed Cos t)          $      77,902      $    80,210      $   80,210      $     141,154      $    802,939    $ 1,693,848     $ 1,693,848   $ 1,270,386
     Variable Cost
                         *   B/W Impress count                  916,760      1,111,646        1,111,646           1,111,646          7,586,636   13,339,752      13,339,752    10,004,814
                         * Color Impress count                  958,632      1,000,000        1,000,000           1,000,000          6,958,632   12,000,000      12,000,000        9,000,000

                            B/W Impression $.0037
                                  (Min 1.2M)              $         -        $       -        $      -        $         -        $        -      $         -     $       -     $        -
                          B/W Impression on     Color
                                Machine $.020             $             23   $           26   $          26   $             26   $        179    $        312    $      312    $        234
      N e w p ric in g
      $ .062 with
       500K m in                 Color Impression
       in c l d e d
             u                   $.089 (In House)         $      13,294      $    17,800      $   17,800      $      24,800      $    148,094    $    297,600    $   297,600   $    223,200
      N e w p ric in g
      $ .062 with
       500K m in                 Color Impression
       in c l d e d
             u                    $.089 (Vended)          $      72,024      $    71,200      $   71,200      $       6,200      $    239,224    $     74,400    $    74,400   $     55,800
                              Misc chgs Vended Jobs       $         834      $    12,202      $   12,202      $      12,220      $     74,118    $    146,640    $   146,640   $    109,980



                         Sub-Total (Variable Cos t)       $      86,176      $ 101,228        $ 101,228       $      43,246      $    461,616    $    518,952    $   518,952   $    389,214
                                 Supplies In House        $      10,278      $ 10,278         $ 10,278        $      29,738      $    132,600    $    288,114    $   288,114   $    216,086
                                 Supplies Vended          $      29,738      $ 29,738         $ 29,738        $      10,278      $    147,511    $    192,076    $   192,076   $    144,057


                         Sub-Total (Supply Cos ts )       $      40,016      $    40,016      $   40,016      $      40,016      $    280,111    $    480,190    $   480,190   $    360,143


                         Grand Total                      $     204,093      $ 221,454        $ 221,454       $     224,416      $ 1,570,945     $ 2,692,990     $ 2,692,990   $ 2,098,583
     No Change
     to Equip &
        Labor            Grand Total Sum m ary             $    204,093  $ 221,454     $ 221,454              $     221,454      $ 1,532,818     $ 2,672,096     $ 2,702,235   $ 2,038,297
                                                     Cost Increase Comparison to Existing Contract            $       2,962
                                               Annual Cost Increae over current Contract x 12 Mon                    35,540
                                            Cost Savings over Term Contract Cotermious x 36 Mon                     106,621


19                                                                                                                                                                                     File Number- 1
Recommendation

     • Move forward with the Renewal Proposal of Option 1
       with Xerox. (Add the iGen3 & 3 X 5 Labor configuration)

      - Resulting Benefits:
         Maximizes over all production center costs savings & improved profitability.
         Increases in-house managed capacity for internal customers requirements.
         Increases efficiency/labor utilization.
         Decrease the number of late and vended jobs.
         Anticipates for future growth with added capacity and Digital Equipment
          Technology
         Improves communication on status of print jobs and turnaround time of high
          priority, time sensitive jobs.
         Supports additional color demand driven by the MARCOM 2004 Initiatives
          of POD and DAO.




20                                                                                  File Number- 2
www.honeywell.com

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Final Xerox Reconfiguration Presentation

  • 1. Xerox Copy Center Renewal Proposal Presentation Proposed Options Mark Pudlitzke November 05, 2004
  • 2. Goal and Objective • Reduce overall document management expenses. • Reduce number of off-site vended jobs. • Anticipate and Plan for future growth • Improve performance in production center. • Improve overall cycle time (work-flow)/tracking process. • Improve communication to Honeywell on print job status and turn around time (TAT) of high priority, time sensitive jobs. Reduce overall costs while increasing productivity 2 File Number-
  • 3. Today’s Situation • Over Capacity and Increased costs. - DC6060P color equipment is at 247% Utilization - Without adding new equipment, level of vended jobs will remain high for color print. - Vended color jobs would add an additional 1224% utilization rate to the DC6060P if included with the Copy Center jobs. - Lean Document Production (LDP) study found up to 63 jobs in WIP at any given time. • Limited In-House Capabilities. - 40% of Production Staff were over 100% Utilization. - LDP showed there was as many as 301 jobs representing 50 job types.  (Over time period of Mar 26-04 to Apr 27-04) • Manual Order, Fulfillment, and Tracking process. Reduce overall costs while increasing productivity 3 File Number-
  • 4. How Did We Get Here? • Right Sized operation March 2003 per current black&white/color volumes. - Annual spend reduction of $500,000. • Indirect Sourcing lead brought color volume in house to recognize cost savings. Reduce overall costs while increasing productivity 4 File Number-
  • 5. Monthly YTD vended color print demand Monthly Summary of Off site Color Impression Processing by Xerox By Month of Year Jan 04 Sum of Impressions Apr 04 Sum of Impressions Requestor Total % total Requestor Total % total Georgia Thomas 130,090 89.4% Georgia Thomas 649,320 70.9% Justin McCurnin 12,100 8.3% Justin McCurnin 266,000 29.1% Kathy Cullen 1,600 1.1% Grand Total 915,320 100.0% Requestor 1,200 0.8% Audra Biesterfeld 560 0.4% Audra / Georgia 25 0.0% May 04 Sum of Impressions Grand Total 145,575 100.0% Requestor Total % total Camille Gallagher 322,900 47.1% Georgia Thomas 314,000 45.8% Feb 04 Sum of Impressions Shari Paul 24,000 3.5% Requestor Total % total Audra Biesterfeld 24,000 3.5% Sally Spires 34,000 32.3% Grand Total 684,900 100.0% (blank) 17,610 16.7% Shari Paul 17,400 16.5% Jun 04 Sum of Impressions Pam Enstad 16,000 15.2% Requestor Total % total Georgia Thomas 14,200 13.5% Georgia Thomas 328,000 40.5% Kathy Cullen 5,600 5.3% Jim Cordaro 210,000 25.9% Audra Biesterfeld 500 0.5% Audra Biesterfeld 139,000 17.2% Grand Total 105,310 100.0% Camille Gallagher 54,600 6.7% Regina LeMere 40,450 5.0% Shari Paul 24,000 3.0% Mar 04 Sum of Impressions David Stacey 12,000 1.5% Requestor Total % total Linda DeFranco 1,208 0.1% Georgia Thomas 581,600 69.0% Grand Total 809,258 100.0% Audra Biesterfeld 122,080 14.5% Justin McCurnin 90,000 10.7% Shari Paul 49,000 5.8% Grand Total 842,680 100.0% Reduce overall costs while increasing productivity 5 File Number-
  • 6. MARCOMM 2004 Initiative of Web based POD • Current Situation: - Literature printed in mass quantities to reach price point.  (2-5 year supplies) - Planning Process:  Literature printed, shipped to LDC, stored @ LDC, ordered, packaged @ LDC, shipped to customer.  6 steps- (2 week lead time) - Cost of $66,000 a year in pick charges.  $2.75 pick/pack charge per literature fulfillment order. (any quantity) - Collateral deliveries often damaged. - Homes-only literature: $715,000 in LDC inventory.  Of which 35% is obsolete. (Revision changes and outdated) - Current literature inventory takes up entire row/column at the LDC today. Reduce overall costs while increasing productivity 6 File Number-
  • 7. MARCOMM 2004 Initiative of Web based POD • Goals: - Reduce investments in:  literature administration,  printing,  storage,  fulfillment,  shipping/handling  waste. - Improve cycle time and cost per order. - Increase level of service and capabilities to customer. - Turn printing into a profit center via the merchant account process. - Reduce administrative involvement. - Change from a Push to Pull Demand Replenishment System. - Elimination of the clerical management of literature in Customer Care database. Reduce overall costs while increasing productivity 7 File Number-
  • 8. MARCOMM Requirements & POD ROI BENEFIT 1 2 3 4 Revenue Increase Increas ed revenue per s ales rep (contractor, dis tributor, internal) Increas ed S ales rep. retention Cycle time improvement (Time To M arket) Total Revenue Increase $0.00 $0.00 $0.00 $0.00 Cost Reduction Outs ide Print reduction $297,416.25 $297,416.25 $297,416.25 $297,416.25 Dis tribution reduction Order proces s ing reduction(Admin) $0.00 $0.00 $0.00 $0.00 M arketing M anagement coordination reduction $0.00 $0.00 $0.00 $0.00 Avg. Reduction in was te from obs oles cence $29,741.63 $29,741.63 $29,741.63 $29,741.63 LDC line (order) charge (S torage and inventory reduction) $65,755.25 $65,755.25 $65,755.25 $65,755.25 Total Cost Reduction $392,913.13 $392,913.13 $392,913.13 $392,913.13 TOTAL BENEFIT $392,913.13 $392,913.13 $392,913.13 $392,913.13 Y ear COST 1 2 3 4 Development $25,000.00 $0.00 $0.00 $0.00 Hos ting Fee $34,879.44 $34,879.44 $34,879.44 $34,879.44 On S ite Print Center Dis tribution Charges On S ite Print Center Click Charges $225,376.00 $176,466.98 $176,466.98 $176,466.98 TOTAL COST $250,376.00 $176,466.98 $176,466.98 $176,466.98 GAIN / LOSS - Realized per Y ear $142,537.13 $216,446.15 $216,446.15 $216,446.15 GAIN / LOSS - Cummulative $142,537.13 $358,983.28 $575,429.43 $791,875.58 Months to obtain return on investment 8 Reduce overall costs while increasing productivity 8 File Number-
  • 9. MARCOMM Requirements & Merchant Account Estimated Monthly Chargeable Volume to Users 218,952 x $.13 = $28,463.76 (Includes contractors and distributors) Estimated Monthly Chargeable Volume to Marcomm 218,952 x $.062 = $13,575.02 (Includes contractors and distributors) Estimated Monthly revenue $14,888.74 Estimated Annual revenue $178,664.88 Reduce overall costs while increasing productivity 9 File Number-
  • 10. MARCOMM Requirements & POD ROI Volum e Validation 1 million impressions Probability 90%- 95% Elements of 1 million Print Volume 50% LDC 35% Marcomm Launch's. (New products, Trade Show s) 15% Of f ice (Misc) Additional Volum e (M arcom m ) Product Launch 15% 45,000 Trade Show s 10% 30,000 Direct Mail 5% 15,000 AD-Slicks 15% 45,000 Brochures 30% 90,000 Sale Sheets 20% 60,000 Tech Pubs 5% 15,000 100% 300,000 Reduce overall costs while increasing productivity 10 File Number- 1
  • 11. MARCOMM Requirements & POD ROI Document Advisor Office Sponsor: Dan Harrison ACS current Annual spend = $10 Million. Xerox Guaranteed savings of 10-25% POD/DIGITAL DOCUMENTS WAREHOUSE DOCUMENT FORMS DESIGN & DATA COPY COMMERCIAL & CENTER CENTER OFFICE RE-DESIGN FLEET PRINT DISTRIBUTION TRANSACTION PRODUCTION  Documentation  Inventory  E-Forms &  Statement / Invoice Printing  Purchase & and Manuals Management I-Form Design Source  Policy Printing  Envelopes  Internal and  Kiting  POD  Personalized/ 1:1 External Forms  Posters  Inventory  Imaging  Electronic Kiting Reporting  Brochures  Translation  Production Optimization  Document  Direct Mail  Scanning Usage Data  Lean Document Production  Digital  Offset/ Web/  Documentation & Manual LetterPress and Archiving Production Digital Press Reduce overall costs while increasing productivity 11 File Number- 1
  • 12. Available Options • Option 1 (Renewal) iGen3 & 3 x 5 Labor - Maximum Cost Savings ($412,411) over the 3 year period. - Digitalization (Hardware/ Software Upgrades) - Satisfies current volume requirements and positions for future growth.  iGen3 capable of supporting monthly volumes from 200,000 impressions per month to and exceeding 1.2 million prints per month. - Co-Terminous with current production color configuration, including ECC Marcomm web based solution. - This option does meet the requirements outlined in the Lean Six Sigma “Voice of the Customer” - See Projected Cash flow expenditure worksheet for detail validation. Reduce overall costs while increasing productivity 12 File Number- 1
  • 13. Option 1 Cash Flow Project Cash Flow Analysis iGen Renewal+Labor 3X5 Term: 36 Months Coterminous with other contracts come Due Sept 2007 6060 6060 6060 iGen Print Center Capacity level of 1.5 x 5 1.5 x 5 1.5 x 5 3x5 Yr 2004 Yr 2005 Yr 2006 Yr 2007 80% Jun-04 Jul-04 Aug-04 Sept-04 (7 Mon) (12 Mon) (12 Mon) ( 9 Mon) Monthly Fixed Costs Actual Projected Projected Projected Projected Projected Projected Projected 70005 39 B/W Equip (Min) $ 27,525 $ 27,525 $ 27,525 $ 26,525 $ 188,677 $ 318,304 $ 318,304 $ 238,728 70005 39 Labor (Min) $ 39,927 $ 42,235 $ 42,235 $ 55,120 $ 344,877 $ 661,440 $ 661,440 $ 496,080 Color Equip 6060 (Min) 70065 05 w /bookletmaker $ 10,450 $ 10,450 $ 10,450 $ 10,450 $ 73,150 $ 125,400 $ 125,400 $ 94,050 N ew iGen Color Equipment $ 49,361 $ 197,444 $ 592,332 $ 592,332 $ 444,249 Sub-Total (Fixed Cos t) $ 77,902 $ 80,210 $ 80,210 $ 141,456 $ 804,148 $ 1,697,476 $ 1,697,476 $ 1,273,107 Variable Cost * B/W Impress count 916,760 1,111,646 1,111,646 1,111,646 7,586,636 13,339,752 13,339,752 10,004,814 * Color Impress count 958,632 1,000,000 1,000,000 1,000,000 6,958,632 12,000,000 12,000,000 9,000,000 B/W Impression $.0037 (Min 1.2M) $ - $ - $ - $ - $ - $ - $ - $ - B/W Impression on Color Machine $.020 $ 23 $ 26 $ 26 $ 26 $ 179 $ 312 $ 312 $ 234 New Color Impression Color Impression Current $.062 (In House) $.089 (In House) $ 13,294 $ 17,800 $ 17,800 $ 24,800 $ 151,694 $ 312,000 $ 312,000 $ 234,000 New Color Impression $.062 (Vended Color Impression Current Outside) $.089 (Vended Outside) $ 72,024 $ 71,200 $ 71,200 $ 6,200 $ 240,124 $ 78,000 $ 78,000 $ 58,500 Misc chgs Vended Jobs $ 834 $ 12,202 $ 12,202 $ 500 $ 27,238 $ 6,000 $ 6,000 $ 4,500 Sub-Total (Variable Cos t) $ 86,176 $ 101,228 $ 101,228 $ 31,526 $ 419,236 $ 396,312 $ 396,312 $ 297,234 Supplies In House $ 10,278 $ 10,278 $ 10,278 $ 31,738 $ 157,785 $ 380,856 $ 380,856 $ 285,642 Supplies Vended $ 29,738 $ 29,738 $ 29,738 $ 5,278 $ 110,326 $ 63,336 $ 63,336 $ 47,502 Sub-Total (Supply Cos ts) $ 40,016 $ 40,016 $ 40,016 $ 37,016 $ 268,112 $ 444,192 $ 444,192 $ 333,144 Add iGen/ Labor (3 shif ts x 5 days) Cotermious Grand Total Sum m ary $ 204,093 $ 221,454 $ 221,454 $ 209,998 $ 1,491,495 $ 2,537,980 $ 2,537,980 $ 1,903,485 No Change to Equip & Labor Grand Total Sum m ary $ 204,093 $ 221,454 $ 221,454 $ 221,454 $ 1,532,818 $ 2,672,096 $ 2,702,235 $ 2,038,297 Cost Savings Comparison to Existing Contract $ (11,456) $ (41,323) $ (134,116) $ (164,256) $ (134,812) Annual Cost Savings over Current Contract x 12 months (137,470) Cost Savings Comparison to Existing Contract x 36 months (412,411) Cost savings greater because current contract has labor escalator. 13 File Number- 1
  • 14. Available Options • Option 2 (iGen3 Add Only) - Cost Savings ($135,535) over the 3 year period. - Digitalization (Hardware/ Software Upgrades) - Satisfies current volume requirements and positions for future growth. - Co-Terminous with current production color configuration, including ECC Marcomm web based solution. - This option does meet the requirements outlined in the Lean Six Sigma “Voice of the Customer” - See Projected Cash flow expenditure worksheet for detail validation. Reduce overall costs while increasing productivity 14 File Number- 1
  • 15. Option 2 Cash Flow Project Cash Flow Analysis iGen+ 3 x 5 Add on 36 Month Separate add-on Contract 6060 iGen Only 1.5 x 5 3x 5 Print Center Capacity level of 80% Jun-04 Jul-04 Aug-04 Sept-04 Yr 2004 Yr 2005 Yr 2006 Yr 2007 Monthly Fixed Costs Actual Projected Projected Projected Projected Projected Projected Projected 7000539 B/W Equip (Min) $ 27,525 $ 27,525 $ 27,525 $ 26,525 $ 188,677 $ 318,304 $ 318,304 $ 238,728 7000539 Labor (Min) $ 39,927 $ 42,235 $ 42,235 $ 56,611 $ 350,841 $ 679,332 $ 679,332 $ 509,499 Color Equip 6060 (Min) 7006505 w /bookletmaker $ 10,450 $ 10,450 $ 10,450 $ 10,450 $ 73,150 $ 125,400 $ 125,400 $ 94,050 N ew iGen Color Equipment $ 49,361 $ 197,444 $ 592,332 $ 592,332 $ 444,249 Sub-Total (Fixed Cos t) $ 77,902 $ 80,210 $ 80,210 $ 142,947 $ 810,112 $ 1,715,368 $ 1,715,368 $ 842,277 Variable Cost * B/W Impress count 916,760 1,111,646 1,111,646 1,111,646 7,586,636 13,339,752 13,339,752 10,004,814 * Color Impress count 958,632 1,000,000 1,000,000 1,000,000 6,958,632 12,000,000 12,000,000 9,000,000 B/W Impression $.0037 (Min 1.2M) $ - $ - $ - $ - $ - $ - $ - $ - B/W Impression on Color Machine $.020 $ 23 $ 26 $ 26 $ 26 $ 179 $ 312 $ 312 $ 234 N e w p ric in g $ .062 with 500K m in Color Impression in c l d e d u $.089 (In House) $ 13,294 $ 17,800 $ 17,800 $ 18,600 $ 123,294 $ 223,200 $ 223,200 $ 167,400 N e w p ric in g $ .062 with 500K m in Color Impression in c l d e d u $.089 (Vended) $ 72,024 $ 71,200 $ 71,200 $ 18,600 $ 288,824 $ 223,200 $ 223,200 $ 167,400 Misc chgs Vended Jobs $ 834 $ 12,202 $ 12,202 $ 500 $ 27,238 $ 6,000 $ 6,000 $ 4,500 Sub-Total (Variable Cos t) $ 86,176 $ 101,228 $ 101,228 $ 37,726 $ 439,536 $ 452,712 $ 452,712 $ 339,534 Supplies In House $ 10,278 $ 10,278 $ 10,278 $ 31,738 $ 157,785 $ 380,856 $ 380,856 $ 285,642 Supplies Vended $ 29,738 $ 29,738 $ 29,738 $ 5,278 $ 110,326 $ 63,336 $ 63,336 $ 47,502 Sub-Total (Supply Cos ts ) $ 40,016 $ 40,016 $ 40,016 $ 37,016 $ 268,112 $ 444,192 $ 444,192 $ 333,144 Grand Total $ 204,093 $ 221,454 $ 221,454 $ 217,689 $ 1,517,759 $ 2,612,272 $ 2,612,272 $ 1,959,204 No Change to Equip & Labor Grand Total Sum m ary $ 204,093 $ 221,454 $ 221,454 $ 221,454 $ 1,532,818 $ 2,672,096 $ 2,702,235 $ 2,038,297 Cost Savings Comparison to Existing Contract $ (3,765) $ (15,059) $ (59,824) $ (89,964) $ (79,093) Annual Cost Savings over current Contract x 12 Mon (45,178) Cost Savings over Term Contract Cotermious x 36 Mon (135,535) 15 File Number- 1
  • 16. Available Options • Option 3 (6060 Equipment & 3 x 5 Labor) - Cost Increase $84,805 over the 3 year period. - Limited increase in capacity. - This option does not meet the current volume capacity requirements due to technological limitations. - This option does not meet the Lean Six Sigma “Voice of the Customer”. - See Projected Cash flow expenditure worksheet for detail validation. Reduce overall costs while increasing productivity 16 File Number- 1
  • 17. Option 3 Cash Flow Project Cash Flow Analysis with 6060+ 3X5 Labor Add on 36 Month Separate add-on Contract 6060 6060 Only Print Center Capacity over 1.5 x 5 3 x 7 Yr 2004 Yr 2005 Yr 2006 Yr 2007 100% Jun-04 Jul-04 Aug-04 Sept-04 (7 Mon) (12 Mon) (12 Mon) (9 Mon) Monthly Fixed Costs Actual Projected Projected Projected Projected Projected Projected Projected 70005 39 B/W Equip (Min) $ 27,525 $ 27,525 $ 27,525 $ 26,525 $ 188,676 $ 318,300 $ 318,300 $ 238,725 70005 39 Labor (Min) $ 39,927 $ 42,235 $ 42,235 $ 56,611 $ 378,939 $ 791,724 $ 791,724 $ 593,793 Color Equip 6060 (Min) 70065 05 w /bookletmaker $ 10,450 $ 10,450 $ 10,450 $ 45,962 $ 215,198 $ 551,544 $ 551,544 $ 413,658 New New 6060 Equipment $ 10,450 $ 41,800 $ 125,400 $ 125,400 $ 94,050 Sub-Total (Fixed Cos t) $ 77,902 $ 80,210 $ 80,210 $ 140,548 $ 828,613 $ 1,798,968 $ 1,798,968 $ 1,349,226 Variable Cost * B/W Impress count 916,760 1,111,646 1,111,646 1,111,646 7,586,636 13,339,752 13,339,752 10,004,814 * Color Impress count 958,632 1,000,000 1,000,000 1,000,000 6,958,632 12,000,000 12,000,000 9,000,000 B/W Impression $.0037 (Min 1.2M) $ - $ - $ - $ - $ - $ - $ - $ - B/W Impression on Color Machine $.020 $ 23 $ 26 $ 26 $ 26 $ 179 $ 312 $ 312 $ 234 N e w p ric in g $ .062 with 5 00K m in Color Impression in c l d e d u $.089 (In House) $ 13,294 $ 17,800 $ 17,800 $ 12,400 $ 135,694 $ 297,600 $ 297,600 $ 223,200 N e w p ric in g $ .062 with 5 00K m in Color Impression in c l d e d u $.089 (Vended) $ 72,024 $ 71,200 $ 71,200 $ 18,600 $ 251,624 $ 74,400 $ 74,400 $ 55,800 Misc chgs Vended Jobs $ 834 $ 12,202 $ 12,202 $ 12,220 $ 74,118 $ 146,640 $ 146,640 $ 109,980 Sub-Total (Variable Cos t) $ 86,176 $ 101,228 $ 101,228 $ 43,246 $ 461,616 $ 518,952 $ 518,952 $ 389,214 Supplies In House $ 10,278 $ 10,278 $ 10,278 $ 16,006 $ 118,868 $ 288,114 $ 288,114 $ 216,086 Supplies Vended $ 29,738 $ 29,738 $ 29,738 $ 24,010 $ 161,243 $ 192,076 $ 192,076 $ 144,057 Sub-Total (Supply Cos ts ) $ 40,016 $ 40,016 $ 40,016 $ 40,016 $ 280,111 $ 480,190 $ 480,190 $ 360,143 $ - Grand Total $ 204,093 $ 221,454 $ 221,454 $ 223,810 $ 1,570,339 $ 2,798,110 $ 2,798,110 $ 2,098,583 No Change to Equip & Labor Grand Total Sum m ary $ 204,093 $ 221,454 $ 221,454 $ 221,454 $ 1,532,818 $ 2,672,096 $ 2,702,235 $ 2,038,297 Cost Increase Comparison to Existing Contract $ 2,356 Annual Cost Increae over current Contract x 12 Mon 28,268 Cost Savings over Term Contract Cotermious x 36 Mon 84,805 17 File Number- 1
  • 18. Available Options • Option 4 (6060 Equipment & 3 x 7 Labor) - Cost Increase $106,621 over the 3 year period. - Limited increase in capacity. - This option does not meet the current volume capacity requirements due to technological limitations. - This option does not meet the Lean Six Sigma “Voice of the Customer”. - See Projected Cash flow expenditure worksheet for detail validation. Reduce overall costs while increasing productivity 18 File Number- 1
  • 19. Option 4 Cash Flow Project Cash Flow Analysis with 6060+ 3 x 7 Labor Add on 36 Month Separate add-on Contract 6060 6060 Only Print Center Capacity over 1.5 x 5 3x 7 Yr 2004 Yr 2005 Yr 2006 Yr 2007 100% Jun-04 Jul-04 Aug-04 Sept-04 (7 Mon) (12 Mon) (12 Mon) (9 Mon) Monthly Fixed Costs Actual Projected Projected Projected Projected Projected Projected Projected 70005 39 B/W Equip (Min) $ 27,525 $ 27,525 $ 27,525 $ 26,525 $ 188,676 $ 318,300 $ 318,300 $ 238,725 70005 39 Labor (Min) $ 39,927 $ 42,235 $ 42,235 $ 65,977 $ 388,305 $ 791,724 $ 791,724 $ 593,793 Color Equip 6060 (Min) 70065 05 w /bookletmaker $ 10,450 $ 10,450 $ 10,450 $ 10,450 $ 73,150 $ 125,400 $ 125,400 $ 94,050 N ew New 6060 Equipment $ 38,202 $ 152,808 $ 458,424 $ 458,424 $ 343,818 Sub-Total (Fixed Cos t) $ 77,902 $ 80,210 $ 80,210 $ 141,154 $ 802,939 $ 1,693,848 $ 1,693,848 $ 1,270,386 Variable Cost * B/W Impress count 916,760 1,111,646 1,111,646 1,111,646 7,586,636 13,339,752 13,339,752 10,004,814 * Color Impress count 958,632 1,000,000 1,000,000 1,000,000 6,958,632 12,000,000 12,000,000 9,000,000 B/W Impression $.0037 (Min 1.2M) $ - $ - $ - $ - $ - $ - $ - $ - B/W Impression on Color Machine $.020 $ 23 $ 26 $ 26 $ 26 $ 179 $ 312 $ 312 $ 234 N e w p ric in g $ .062 with 500K m in Color Impression in c l d e d u $.089 (In House) $ 13,294 $ 17,800 $ 17,800 $ 24,800 $ 148,094 $ 297,600 $ 297,600 $ 223,200 N e w p ric in g $ .062 with 500K m in Color Impression in c l d e d u $.089 (Vended) $ 72,024 $ 71,200 $ 71,200 $ 6,200 $ 239,224 $ 74,400 $ 74,400 $ 55,800 Misc chgs Vended Jobs $ 834 $ 12,202 $ 12,202 $ 12,220 $ 74,118 $ 146,640 $ 146,640 $ 109,980 Sub-Total (Variable Cos t) $ 86,176 $ 101,228 $ 101,228 $ 43,246 $ 461,616 $ 518,952 $ 518,952 $ 389,214 Supplies In House $ 10,278 $ 10,278 $ 10,278 $ 29,738 $ 132,600 $ 288,114 $ 288,114 $ 216,086 Supplies Vended $ 29,738 $ 29,738 $ 29,738 $ 10,278 $ 147,511 $ 192,076 $ 192,076 $ 144,057 Sub-Total (Supply Cos ts ) $ 40,016 $ 40,016 $ 40,016 $ 40,016 $ 280,111 $ 480,190 $ 480,190 $ 360,143 Grand Total $ 204,093 $ 221,454 $ 221,454 $ 224,416 $ 1,570,945 $ 2,692,990 $ 2,692,990 $ 2,098,583 No Change to Equip & Labor Grand Total Sum m ary $ 204,093 $ 221,454 $ 221,454 $ 221,454 $ 1,532,818 $ 2,672,096 $ 2,702,235 $ 2,038,297 Cost Increase Comparison to Existing Contract $ 2,962 Annual Cost Increae over current Contract x 12 Mon 35,540 Cost Savings over Term Contract Cotermious x 36 Mon 106,621 19 File Number- 1
  • 20. Recommendation • Move forward with the Renewal Proposal of Option 1 with Xerox. (Add the iGen3 & 3 X 5 Labor configuration) - Resulting Benefits:  Maximizes over all production center costs savings & improved profitability.  Increases in-house managed capacity for internal customers requirements.  Increases efficiency/labor utilization.  Decrease the number of late and vended jobs.  Anticipates for future growth with added capacity and Digital Equipment Technology  Improves communication on status of print jobs and turnaround time of high priority, time sensitive jobs.  Supports additional color demand driven by the MARCOM 2004 Initiatives of POD and DAO. 20 File Number- 2