Nick Campbell
Medical Operations
Spring 2016
Manager:
Scott Denman / Eric Harshbarger
Mentor:
Brad Beyke
Co-op Final Presentation
Background
 Education
 Graduate of Versailles High School
 Pursuing Bachelors Degree in Mechanical Engineering at Wright State
University (Currently at Lake Campus)
 Graduation Date: May 2018
 Previous Work Experience
 Emerson Climate Technologies
 Crown Lift Equipment
Agenda
 Co-Op Expectations
 Projects
 Midmark Experience
 Future Goals
 What I Gained
 Conclusion
 Questions
Co-op Expectations
 Work in a friendly yet focused environment
 Learn the day to day functions of an engineer at Midmark and further
my knowledge in the field
 Be committed to my work and contribute in an impactful way
 Have the opportunity to work from different angles on projects
 Learn as much as possible
Projects
 Generating Future UPT Line Format and Sequence
 Near Miss Resolution
 630 Foot and Back Assembly Cart Project
 Kaizen Event
 Other Small Projects
Power Line > Hi-Low & UPT
Lines
Current Power Line
Future Power Lines
UPT/SCP Line & Hi-Low Line
Generating Future UPT Line Format and
Sequence
 Collected cycle times on current seven station across all UPT and SCP models
 Developed cycle times per station based on the current build mix to compress UPT
tables from a seven station build to a three station build
 Balanced and combined work sequence to meet identified target times
 Finalized new work instruction in Winsequence
 Change request #C3813
Resolved Near Miss Incident
 Modified a current part basket design to replace unfit wood part
basket
 This project was completed after a wood basket broke while being
handled
 Purchasing > Processing > Weld > Finished Product
630 Assembly Cart Project
 Eliminated the use of the large assembly cart used to attach the foot and
back sections to a 630 unit
 Able to eliminate cart by developing a hoisting method and new work
sequence
 New sequence will create much needed space on the new UPT Line and
will allow for a faster assembly time
630 Assembly Cart Project
Run base down
Receive components
Assemble back and foot to seat
Link actuator using brace Hoist entire assembly Secure assembly to scissor top
Future Sequence:
Spring Kaizen Event
 Kaizen Event on April 20th and 21st
 Casework Line, Station 2
 Theme: Save 600 seconds of fluctuation through three stations on the
Casework line
 Outcome: Saved just over 200 seconds of fluctuation
 Implemented 4 Kaizens
• Tool accessibility
• Tool interference/disruptance
• Reducing Red Zone Work
Other Small Projects
Nutsert Testing
Construction of New Line Components
Battery Exchange Cart Waterspider Battery Charging Station
Battery Tray/Holder
New Station Development
Midmark Experience
Positives
 Work environment
 Co-op trust and reliance
 Interaction between
manager and mentor
 Introduction to the
company and the
department functions
 Hands on experiences
Improvements
 Increase work experience
to include Creo
 More involvement with
work groups outside
current department
Future Goals
 Continue to attend school at Wright State
 Co-op as much as possible based on school schedule
 Continue to further my engineering skills and knowledge in the
classroom as well as gaining real work experience through co-op
opportunities
 Graduate from Wright State in May of 2018
 Obtain a position in Mechanical Engineering at a place where I can
further my learning as well as make a contribution within a company
that impacts society
What I Gained
 Furthered communication skills
• Conversed with team leaders and line teammates daily
• Created connections among teammates at all plants to assist in completing
projects
 Knowledge of manufacturing methods
• Emphasis on efficiency and ergonomics
• Documentation protocols and requirements
 Learning by doing is best
• Making mistakes leads to more impactful learning
 Don’t underestimate the power of asking questions
• Understand purposes of projects fully
• Become as well-rounded as possible in all business efforts
• Be adaptable
Conclusion
Special thanks to:
Brad Beyke
Scott Denman and Eric Harshbarger
Entire Medical Ops team
Brent Pepple and Andy Knapke
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Questions???

Final Presentation-Nick Campbell-Spring 2016

  • 1.
    Nick Campbell Medical Operations Spring2016 Manager: Scott Denman / Eric Harshbarger Mentor: Brad Beyke Co-op Final Presentation
  • 2.
    Background  Education  Graduateof Versailles High School  Pursuing Bachelors Degree in Mechanical Engineering at Wright State University (Currently at Lake Campus)  Graduation Date: May 2018  Previous Work Experience  Emerson Climate Technologies  Crown Lift Equipment
  • 3.
    Agenda  Co-Op Expectations Projects  Midmark Experience  Future Goals  What I Gained  Conclusion  Questions
  • 4.
    Co-op Expectations  Workin a friendly yet focused environment  Learn the day to day functions of an engineer at Midmark and further my knowledge in the field  Be committed to my work and contribute in an impactful way  Have the opportunity to work from different angles on projects  Learn as much as possible
  • 5.
    Projects  Generating FutureUPT Line Format and Sequence  Near Miss Resolution  630 Foot and Back Assembly Cart Project  Kaizen Event  Other Small Projects
  • 6.
    Power Line >Hi-Low & UPT Lines Current Power Line Future Power Lines UPT/SCP Line & Hi-Low Line
  • 7.
    Generating Future UPTLine Format and Sequence  Collected cycle times on current seven station across all UPT and SCP models  Developed cycle times per station based on the current build mix to compress UPT tables from a seven station build to a three station build  Balanced and combined work sequence to meet identified target times  Finalized new work instruction in Winsequence  Change request #C3813
  • 8.
    Resolved Near MissIncident  Modified a current part basket design to replace unfit wood part basket  This project was completed after a wood basket broke while being handled  Purchasing > Processing > Weld > Finished Product
  • 9.
    630 Assembly CartProject  Eliminated the use of the large assembly cart used to attach the foot and back sections to a 630 unit  Able to eliminate cart by developing a hoisting method and new work sequence  New sequence will create much needed space on the new UPT Line and will allow for a faster assembly time
  • 10.
    630 Assembly CartProject Run base down Receive components Assemble back and foot to seat Link actuator using brace Hoist entire assembly Secure assembly to scissor top Future Sequence:
  • 11.
    Spring Kaizen Event Kaizen Event on April 20th and 21st  Casework Line, Station 2  Theme: Save 600 seconds of fluctuation through three stations on the Casework line  Outcome: Saved just over 200 seconds of fluctuation  Implemented 4 Kaizens • Tool accessibility • Tool interference/disruptance • Reducing Red Zone Work
  • 12.
    Other Small Projects NutsertTesting Construction of New Line Components Battery Exchange Cart Waterspider Battery Charging Station Battery Tray/Holder New Station Development
  • 13.
    Midmark Experience Positives  Workenvironment  Co-op trust and reliance  Interaction between manager and mentor  Introduction to the company and the department functions  Hands on experiences Improvements  Increase work experience to include Creo  More involvement with work groups outside current department
  • 14.
    Future Goals  Continueto attend school at Wright State  Co-op as much as possible based on school schedule  Continue to further my engineering skills and knowledge in the classroom as well as gaining real work experience through co-op opportunities  Graduate from Wright State in May of 2018  Obtain a position in Mechanical Engineering at a place where I can further my learning as well as make a contribution within a company that impacts society
  • 15.
    What I Gained Furthered communication skills • Conversed with team leaders and line teammates daily • Created connections among teammates at all plants to assist in completing projects  Knowledge of manufacturing methods • Emphasis on efficiency and ergonomics • Documentation protocols and requirements  Learning by doing is best • Making mistakes leads to more impactful learning  Don’t underestimate the power of asking questions • Understand purposes of projects fully • Become as well-rounded as possible in all business efforts • Be adaptable
  • 16.
    Conclusion Special thanks to: BradBeyke Scott Denman and Eric Harshbarger Entire Medical Ops team Brent Pepple and Andy Knapke <footer>
  • 17.