Nick Campbell completed a co-op with Midmark as a Medical Operations intern. During the co-op, he worked on projects like redesigning assembly lines to save time and space, resolving a safety incident, and participating in a Kaizen event. Through the experience, he gained communication, manufacturing, and problem-solving skills. His goals are to continue his education, gain more engineering experience through co-ops, and obtain a mechanical engineering position after graduation.
2. Background
Education
Graduate of Versailles High School
Pursuing Bachelors Degree in Mechanical Engineering at Wright State
University (Currently at Lake Campus)
Graduation Date: May 2018
Previous Work Experience
Emerson Climate Technologies
Crown Lift Equipment
4. Co-op Expectations
Work in a friendly yet focused environment
Learn the day to day functions of an engineer at Midmark and further
my knowledge in the field
Be committed to my work and contribute in an impactful way
Have the opportunity to work from different angles on projects
Learn as much as possible
5. Projects
Generating Future UPT Line Format and Sequence
Near Miss Resolution
630 Foot and Back Assembly Cart Project
Kaizen Event
Other Small Projects
6. Power Line > Hi-Low & UPT
Lines
Current Power Line
Future Power Lines
UPT/SCP Line & Hi-Low Line
7. Generating Future UPT Line Format and
Sequence
Collected cycle times on current seven station across all UPT and SCP models
Developed cycle times per station based on the current build mix to compress UPT
tables from a seven station build to a three station build
Balanced and combined work sequence to meet identified target times
Finalized new work instruction in Winsequence
Change request #C3813
8. Resolved Near Miss Incident
Modified a current part basket design to replace unfit wood part
basket
This project was completed after a wood basket broke while being
handled
Purchasing > Processing > Weld > Finished Product
9. 630 Assembly Cart Project
Eliminated the use of the large assembly cart used to attach the foot and
back sections to a 630 unit
Able to eliminate cart by developing a hoisting method and new work
sequence
New sequence will create much needed space on the new UPT Line and
will allow for a faster assembly time
10. 630 Assembly Cart Project
Run base down
Receive components
Assemble back and foot to seat
Link actuator using brace Hoist entire assembly Secure assembly to scissor top
Future Sequence:
11. Spring Kaizen Event
Kaizen Event on April 20th and 21st
Casework Line, Station 2
Theme: Save 600 seconds of fluctuation through three stations on the
Casework line
Outcome: Saved just over 200 seconds of fluctuation
Implemented 4 Kaizens
• Tool accessibility
• Tool interference/disruptance
• Reducing Red Zone Work
12. Other Small Projects
Nutsert Testing
Construction of New Line Components
Battery Exchange Cart Waterspider Battery Charging Station
Battery Tray/Holder
New Station Development
13. Midmark Experience
Positives
Work environment
Co-op trust and reliance
Interaction between
manager and mentor
Introduction to the
company and the
department functions
Hands on experiences
Improvements
Increase work experience
to include Creo
More involvement with
work groups outside
current department
14. Future Goals
Continue to attend school at Wright State
Co-op as much as possible based on school schedule
Continue to further my engineering skills and knowledge in the
classroom as well as gaining real work experience through co-op
opportunities
Graduate from Wright State in May of 2018
Obtain a position in Mechanical Engineering at a place where I can
further my learning as well as make a contribution within a company
that impacts society
15. What I Gained
Furthered communication skills
• Conversed with team leaders and line teammates daily
• Created connections among teammates at all plants to assist in completing
projects
Knowledge of manufacturing methods
• Emphasis on efficiency and ergonomics
• Documentation protocols and requirements
Learning by doing is best
• Making mistakes leads to more impactful learning
Don’t underestimate the power of asking questions
• Understand purposes of projects fully
• Become as well-rounded as possible in all business efforts
• Be adaptable
16. Conclusion
Special thanks to:
Brad Beyke
Scott Denman and Eric Harshbarger
Entire Medical Ops team
Brent Pepple and Andy Knapke
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