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© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 1
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information
My Summer Internship
Michael Frenna
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 2
About Me
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 3
• School: University of Central Florida
• Program: B.S. Industrial Engineering
• Manager/Mentor: Clay Carlson and Nitzia Jimenez Drack
• Department: Continuous Improvement
Industrial Engineering & Project Management Intern
Michael Frenna
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 4
Projects
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 5
Ionmill Capacity
Improvement
• Analyzed process time data to target
improvement opportunities.
• Found bimodal distribution in transfer
times, tools were aligning twice.
• Worked with equipment engineering to
quantify 10% process time improvement
once adjustments were made to the tool.
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 6
Ebeam Capacity
Improvement
• Worked with manufacturing engineering on
project to enable lot splitting capability at
Ebeam.
• Currently in the final stages of project,
installing additional WIP nests at load
stations.
• Lot splitting at Ebeam will allow for the
transition from 19 to 22 wafer lots.
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 7
PVD Radiance Downtime
Improvement
• Developed time studies to identify
improvements on PM’s
• Worked along industrial engineering to find
that common, incoming defects on
shielding is leading to increased downtime
since it takes technicians longer to perform
PM.
• Team has been assembled to address
these issues, which will decrease this
downtime.
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 8
Material Handling System
• Enables lot runners and operators to scan
lots in and out of each fab
• Creates lot visibility
• Central lot rack location (FAB4X) which
enables a two route system. (In Progress)
• Runner Dashboard notifies runners of
higher priority lots to pick up and their
location. (In Progress)
• Eliminates operators leaving the fab to
locate lots, reducing idle time across tool
sets.
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 9
What’s Next
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 10
Ebeam Capacity Improvement
Future Plans
• Need to train operators on lot splitting procedures.
• After full implementation will need to monitor for necessary adjustments.
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 11
PVD Downtime Improvement
Future Plans
• Currently working on action items to ensure quality of incoming parts from
cleaning vendor.
• Meeting with PM supervisors to have technicians unbag material in the PM prep
stage.
• Working on workspace and PM kit assembly improvements.
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 12
Future Plans
Material Handling System
• Install new racks into FAB4X and start two
route runner system.
• Continue to monitor operator/runner
compliance with new process.
• Implement runner dashboard
© Qorvo, Inc.
For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 13
• Will be attending my final year at UCF, set to graduate May 2017.
• Loved working in this industry, will be applying for open positions with
semiconductor companies upon graduation.
• Skills/Certifications that I look to acquire in this next year:
• SQL
• Capacity Planning
• Six Sigma Yellow Belt
Fall 2016 and Spring 2017
My Future Plans
Thank You

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Final Presentation

  • 1. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 1 © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information My Summer Internship Michael Frenna
  • 2. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 2 About Me
  • 3. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 3 • School: University of Central Florida • Program: B.S. Industrial Engineering • Manager/Mentor: Clay Carlson and Nitzia Jimenez Drack • Department: Continuous Improvement Industrial Engineering & Project Management Intern Michael Frenna
  • 4. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 4 Projects
  • 5. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 5 Ionmill Capacity Improvement • Analyzed process time data to target improvement opportunities. • Found bimodal distribution in transfer times, tools were aligning twice. • Worked with equipment engineering to quantify 10% process time improvement once adjustments were made to the tool.
  • 6. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 6 Ebeam Capacity Improvement • Worked with manufacturing engineering on project to enable lot splitting capability at Ebeam. • Currently in the final stages of project, installing additional WIP nests at load stations. • Lot splitting at Ebeam will allow for the transition from 19 to 22 wafer lots.
  • 7. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 7 PVD Radiance Downtime Improvement • Developed time studies to identify improvements on PM’s • Worked along industrial engineering to find that common, incoming defects on shielding is leading to increased downtime since it takes technicians longer to perform PM. • Team has been assembled to address these issues, which will decrease this downtime.
  • 8. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 8 Material Handling System • Enables lot runners and operators to scan lots in and out of each fab • Creates lot visibility • Central lot rack location (FAB4X) which enables a two route system. (In Progress) • Runner Dashboard notifies runners of higher priority lots to pick up and their location. (In Progress) • Eliminates operators leaving the fab to locate lots, reducing idle time across tool sets.
  • 9. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 9 What’s Next
  • 10. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 10 Ebeam Capacity Improvement Future Plans • Need to train operators on lot splitting procedures. • After full implementation will need to monitor for necessary adjustments.
  • 11. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 11 PVD Downtime Improvement Future Plans • Currently working on action items to ensure quality of incoming parts from cleaning vendor. • Meeting with PM supervisors to have technicians unbag material in the PM prep stage. • Working on workspace and PM kit assembly improvements.
  • 12. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 12 Future Plans Material Handling System • Install new racks into FAB4X and start two route runner system. • Continue to monitor operator/runner compliance with new process. • Implement runner dashboard
  • 13. © Qorvo, Inc. For Qorvo® Internal Use Only, Qorvo® Confidential & Proprietary Information 13 • Will be attending my final year at UCF, set to graduate May 2017. • Loved working in this industry, will be applying for open positions with semiconductor companies upon graduation. • Skills/Certifications that I look to acquire in this next year: • SQL • Capacity Planning • Six Sigma Yellow Belt Fall 2016 and Spring 2017 My Future Plans