Industrial Filter Manufacturing Limited Liquid Filter Bag Basics
Filter Bags Advantages Ease of installation Low cost Simple to operate Quick change of the filter bag Filter Bag technology emerged strong in the 1960’s and 1970’s offering the following advantages: Versatile across varied industries, applications  and operating conditions Competes and compliments other filter methods
Filter Bag Systems Open Systems Low pressure or gravity Adaptor Head Filter Bags Tie-on filter bags Closed Systems Pressurized Housings  Pumped fluid  Wide range of filter bags
Adaptor Head and Tie-on Filter Bag Open system No support for the bag Low pressure and low flow rate Usually single pass Minimal capital investment cost Types of Filter Bags Mesh and Felt Drawstring or clamped bags  Adaptor head filter bags
Closed System Pressurized Filter Bag system Traditionally uses a pump Includes a pressurized filter housing Accommodates higher flow rate and greater pressure Single or multiple pass through the filter Side stream or full flow  High dirt loading Easy change out system Many bag styles available
Closed Filter Bag System Made up of three  main components: The filter vessel The restrainer or support  basket The filter bag
Filter Vessel Standard Sizes Size is determined by understanding the application Viscosity Flow rate Temperature Pressure Dirt loading Desired Micron retention Micron distribution of contaminate
Vessel Types Side Entry:  Fluid enters vessel through the side Simple construction Economical Fasten the lid with a band clamp or swing bolts
Vessel Types Top Entry: Fluid enters the vessel through the top Lid acts as the hold down mechanism for the bag Easy   change out Better bag sealing
Vessel Types Duplex Two separate systems share the same inlet and outlet Double the filtration capacity by increasing the surface area Use of isolation valves allow a change-out without interrupting process flow
Vessel Types Multi Bag Used in high flow or high dirt applications Optional inlet and outlet configurations Many lid constructions available for ease of use Housing anywhere from 3 to 24 filter bags
Restrainer Basket Perforated or mesh stainless steel construction Creates a “bypass free” environment A seal is created between  the bag and the basket  and the housing Provides critical support  for the bag Bag can not withstand the pressure and flow without  the basket support
Filter Bag Made up of three basic elements Filter Media  Retainer Options
1. Filter Media Mesh Felt Melt blown micro-fibre Spun bond / point bond Multiple layers of    varying materials
Mesh Polyester multi-filament  Nylon and Polyester  Surface Filtration Precise openings Low fibre migration Can be washed and reused Nylon Mono-Filament
Felt most commonly Polyester and  Polypropylene fibre construction  Depth Filtration 3 Dimensional Filtration Complex structure creating  a torturous path for dirt Glaze or Singed Surface
Full Media Product Line Oil Removal Bags 4 levels of oil removal capability: POMF, POMB, PSORB, OWS  Extended Felt Thicker Loftier felt High Efficiency Bags High Efficiency Particle retention
2. Retainers Zinc plated carbon steel ring Stainless steel snap band Stainless Steel Ring Plastic Flange Plastic ring Draw String Elastic  O-ring
Options and Accessories Custom Manufacturing Material Sourcing Sample replication Specialty bags FDA compliance Silicone Free Certification
Applications where filter bags used? Potentially anywhere fluid is being processed Pharmaceutical Automotive Food and beverage Waste and process water Petrochemical Paint and Chemical Works well in partnership with other filtration methods
Fully welded bag No needle holes Eliminates thread issues Strength equal to other welded bags Economic manufacturing process
Steel Ring  welded bag Minimal needle holes Integrated handles No Lump seam Economic manufacturing  process
Industrial Filter Manufacturing Filter Bags Competitively Priced Quality Controlled Manufacturing Process   Consistent Performance Reliable Deliveries Focus on customer service and support

Filter Bag 101

  • 1.
    Industrial Filter ManufacturingLimited Liquid Filter Bag Basics
  • 2.
    Filter Bags AdvantagesEase of installation Low cost Simple to operate Quick change of the filter bag Filter Bag technology emerged strong in the 1960’s and 1970’s offering the following advantages: Versatile across varied industries, applications and operating conditions Competes and compliments other filter methods
  • 3.
    Filter Bag SystemsOpen Systems Low pressure or gravity Adaptor Head Filter Bags Tie-on filter bags Closed Systems Pressurized Housings Pumped fluid Wide range of filter bags
  • 4.
    Adaptor Head andTie-on Filter Bag Open system No support for the bag Low pressure and low flow rate Usually single pass Minimal capital investment cost Types of Filter Bags Mesh and Felt Drawstring or clamped bags Adaptor head filter bags
  • 5.
    Closed System PressurizedFilter Bag system Traditionally uses a pump Includes a pressurized filter housing Accommodates higher flow rate and greater pressure Single or multiple pass through the filter Side stream or full flow High dirt loading Easy change out system Many bag styles available
  • 6.
    Closed Filter BagSystem Made up of three main components: The filter vessel The restrainer or support basket The filter bag
  • 7.
    Filter Vessel StandardSizes Size is determined by understanding the application Viscosity Flow rate Temperature Pressure Dirt loading Desired Micron retention Micron distribution of contaminate
  • 8.
    Vessel Types SideEntry: Fluid enters vessel through the side Simple construction Economical Fasten the lid with a band clamp or swing bolts
  • 9.
    Vessel Types TopEntry: Fluid enters the vessel through the top Lid acts as the hold down mechanism for the bag Easy change out Better bag sealing
  • 10.
    Vessel Types DuplexTwo separate systems share the same inlet and outlet Double the filtration capacity by increasing the surface area Use of isolation valves allow a change-out without interrupting process flow
  • 11.
    Vessel Types MultiBag Used in high flow or high dirt applications Optional inlet and outlet configurations Many lid constructions available for ease of use Housing anywhere from 3 to 24 filter bags
  • 12.
    Restrainer Basket Perforatedor mesh stainless steel construction Creates a “bypass free” environment A seal is created between the bag and the basket and the housing Provides critical support for the bag Bag can not withstand the pressure and flow without the basket support
  • 13.
    Filter Bag Madeup of three basic elements Filter Media Retainer Options
  • 14.
    1. Filter MediaMesh Felt Melt blown micro-fibre Spun bond / point bond Multiple layers of varying materials
  • 15.
    Mesh Polyester multi-filament Nylon and Polyester Surface Filtration Precise openings Low fibre migration Can be washed and reused Nylon Mono-Filament
  • 16.
    Felt most commonlyPolyester and Polypropylene fibre construction Depth Filtration 3 Dimensional Filtration Complex structure creating a torturous path for dirt Glaze or Singed Surface
  • 17.
    Full Media ProductLine Oil Removal Bags 4 levels of oil removal capability: POMF, POMB, PSORB, OWS Extended Felt Thicker Loftier felt High Efficiency Bags High Efficiency Particle retention
  • 18.
    2. Retainers Zincplated carbon steel ring Stainless steel snap band Stainless Steel Ring Plastic Flange Plastic ring Draw String Elastic O-ring
  • 19.
    Options and AccessoriesCustom Manufacturing Material Sourcing Sample replication Specialty bags FDA compliance Silicone Free Certification
  • 20.
    Applications where filterbags used? Potentially anywhere fluid is being processed Pharmaceutical Automotive Food and beverage Waste and process water Petrochemical Paint and Chemical Works well in partnership with other filtration methods
  • 21.
    Fully welded bagNo needle holes Eliminates thread issues Strength equal to other welded bags Economic manufacturing process
  • 22.
    Steel Ring welded bag Minimal needle holes Integrated handles No Lump seam Economic manufacturing process
  • 23.
    Industrial Filter ManufacturingFilter Bags Competitively Priced Quality Controlled Manufacturing Process Consistent Performance Reliable Deliveries Focus on customer service and support