Engineering

1. EPCM Scope of Work
Chemical Manufacturing Plant
Engineering • Procurement •
Construction Management

2. What is EPCM?
• EPCM = Engineering, Procurement &
Construction Management
• Owner appoints EPCM consultant as project
manager
• Construction & supply contracts awarded by
Owner
• EPCM manages cost, schedule, quality &
safety

3. EPCM Project Lifecycle
Project Kickoff Feasibility / DPR Basic Engineering
Detailed Engineering Procurement
Construction
Management
Commissioning &
Handover

4. Engineering Scope
• Process Engineering (PFD, P&ID, HMB)
• Mechanical & Equipment Engineering
• Piping & Plant Layout
• Civil & Structural Engineering
• Electrical, Instrumentation & Control
• HSE & Statutory Compliance

5. Process Engineering Flow
Design Basis Process Simulations PFD Development
Heat & Material
Balance
P&ID Development HAZOP Study

6. Procurement Scope
• Procurement strategy & long-lead items
• RFQ preparation & vendor pre-qualification
• Technical bid evaluation (TBE)
• Vendor drawing & document review
• Inspection, expediting & logistics support

7. Procurement Flow
Identify Long Lead
Items
Prepare RFQ Technical Evaluation
Commercial
Evaluation (Owner)
Purchase Order
Manufacturing &
Inspection
Delivery to Site

8. Construction Management Scope
• Construction planning & scheduling
• Contractor coordination
• Site supervision & quality control
• HSE management at site
• Progress monitoring & reporting

9. Construction Management Flow
Contractor
Mobilization
Civil Construction Mechanical Erection
Piping Installation
Electrical &
Instrumentation
Mechanical
Completion

10. Commissioning & Start-up
• Pre-commissioning checks
• Loop checking & calibration
• Dry & wet commissioning
• Performance guarantee testing
• Training & final handover

11. Key EPCM Deliverables
• Engineering drawings & specifications
• Approved vendor documents
• Construction schedules & reports
• As-built drawings & data books
• Commissioning & handover documents

12. End of Presentation
EPCM – Chemical Manufacturing
Plant