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Engineering
Chemistry
Module 4
Prepared by: Prof. Tolentino
Objectives
01.
Discussion
02.
Activity
03.
References
04.
Objectives
01.
● Identify and classify a hazardous chemical class and
type.
● Demonstrate ways to assess and manage the hazards
associated with chemicals.
● Re-label any new transfer bottles.
● Implement the proper procedures for responding to
spills, emergencies, or injuries.
● Maintain an accurate chemical inventory.
OBJECTIVES
After completing this module,
the student must be able to:
Discussion
02.
· Chemical Safety
Recognizing Hazards
Hazardous Substance
A hazardous substance is a material or substance that
poses a physical or health hazard. Health Hazards
occur when a chemical produces an acute or chronic
health effect on exposed individuals. Physical
properties of a substance determine a Physical
Hazard.
Recognizing Hazards
● Nephrotoxin: A toxic chemical that damages the
kidneys (e.g., Cisplatin, Aminoglycoside, Antibiotics,
Indomethacin).
● Hepatotoxin: A toxic chemical that damages the liver
(e.g., Ethanol, Halothane, Carbon Tetrachloride).
● Teratogen: A toxic chemical that causes malformation
of an embryo (e.g., Alcohol).
Health Hazard Examples:
Recognizing Hazards
● Acute Hazards cause immediate harm (e.g., Carbon
Monoxide poisoning, Cyanide inhalation, etc.).
● Chronic Hazards do not cause immediate harm (e.g.,
Mesothelioma from Asbestos exposure, lung cancer
from smoking, etc.).
Acute vs. Chronic
The four routes of exposure are ingestion,
inhalation, injection, and skin contact.
Routes of Exposure
The degree to which a toxic chemical can cause
damage. Dosage, duration, and exposure to
chemicals affect toxicity.
Toxicity
1. Product Identifier
2. Supplier Identification
3. Precautionary Statements
4. Pictograms
5. Signal Words: (Danger or Warning). Danger
means there is a severe hazard present and
warning there is a moderate to low hazard
present.
6. Hazard Statement
Labeling (Requirements)
7. Supplemental Information
Labeling (Requirements)
Pictograms
The National Fire Protection Association (NFPA) Diamond
helps determine if any specialized equipment, procedures,
or precautions are needed. The four divisions are typically
color-coded with red (flammability), blue (level of health
hazard), yellow (chemical reactivity) and white (special
hazards).
Examples of special hazards:
OX: Burns without an air supply
: Reacts with water violently
SA: Simple Asphyxiant Gas
NFPA Diamond
Elimination vs. Substitution
Elimination is removing a hazard (e.g., not using
Ether in your process).
Substitution is using a less hazardous material (e.g.,
using Hexane in place of the known carcinogen
Benzene).
Minimizing Hazard
Minimizing Hazard
Engineering Controls
If a hazard cannot be eliminated or substituted, the best
approach is to use engineering controls to keep the hazard
from reaching the worker. Examples are fume hoods, glove
boxes, and biosafety cabinets.
Minimizing Hazard
Administrative (Work Practice) Controls
Chemical Hygiene Plan (CHP)
A detailed written plan explaining the hazards
present, how to manage them safely, and be specific
to the individual lab or research group. Must be
available to all employees working in the area.
Minimizing Hazard
Chemical Hygiene Officer (CHO)
A CHO is responsible for:
● Serving as liaison with UAB Occupational
Health and Safety (OH&S).
● Implementing, updating, and administering
the CHP (including the provisions for
obtaining prior approval for dangerous
procedures).
Minimizing Hazard
Standard Operating Procedures (SOP)
An SOP is a set of step-by-step instructions that help
employees carry out routine laboratory operations, improve
efficiency, and reduce miscommunication.
Storage
You should store chemicals according to compatibility
and hazard class. Storing them alphabetically, or by carbon
number, or by physical state, etc. are not acceptable
practices. OH&S recommends segregating them by EPA
Segregation Guidelines.
Minimizing Hazard
Personal Protective Equipment (PPE)
All persons, including visitors, who enter areas where
hazardous chemicals are used or stored, must wear PPE. All
PPE should be kept inside the lab to minimize the possibility
of spreading contaminants to public areas. Your PPE is the
“last line of defense” against potential exposures. It is never a
substitute for engineering controls or strict work practices.
Minimizing Hazard
● Must never be worn outside the work area.
● Protect your skin and personal clothing from any
incidental contact.
● Provide a removable barrier in the event of an
incident involving a spill or splash of hazardous
substances.
● Must be offered in different types and styles. Your
selection must match the type of hazard present in
the lab.
Lab Coats
● Must be clean, buttoned, and long-sleeved to
provide limited protection from chemical
splashes. Must be of 100% cotton or treated
with a flame retardant material.
● Wear an impenetrable apron and sleeves for
more protection if needed. When working with
highly toxic substances, you must tuck the
sleeves into the gloves.
Lab Coats
Selecting the right glove depends on your work,
substance used, SDS Recommendation, and
breakthrough time. No one type of glove protects
against all chemicals. You should:
● Check gloves for holes and tears before use.
● Change disposable gloves as soon as they become
contaminated.
● Wash hands with soap and water before leaving the
lab.
Gloves
Before donning glasses, goggles, or face shields make sure that
you are wearing the appropriate one for the job. Remember, safety
glasses do not protect from chemical splashes. You should be:
● Using safety glasses whenever there is a chance of objects
striking the eye. They are not appropriate protection from a
chemical splash.
● Wearing splash goggles when working with liquids.
● Wearing a face shield with splash goggles when the splash
hazard is high, or the chemicals are particularly dangerous.
Glasses, Goggles, and Shields
The selection and use of respirators require
specialized training. Before wearing a respirator,
employees must undergo medical screening,
training, and testing.
Respirators
● Fire Extinguisher. A fire extinguisher is a device that
dispenses water, foam, gas, or other material to extinguish a
fire.
● Eyewash Station. An eyewash station is a device that protects
workers against chemical-related eye injuries.
● Safety Shower. A safety shower is a device that washes an
individual who has come into contact with hazardous
chemicals. A user may need to remove contaminated clothing.
Safety Equipment
Small vs. Large
Spills of 500ml or less are considered small.
Spills of more than 500ml are considered large.
However, spills of less than 500ml may be
regarded as large if the material involved is
particularly hazardous.
Spills
Purchase or create your spill kit if the laboratory or
area does not have one. However, when purchasing
a spill kit, make sure that you get one that is best
suited for your lab and the hazards in it. Chemical
and biological spill kits are available to purchase
from most vendors.
Spill Kits
Chemical Safety
Chemical Safety and Hazard Communication
The COSHH symbols and their meanings
Activity
Write a reaction
paper about the
Chemical safety.
?
?
?
?
References
https://www.uab.edu/ehs/images/docs/chem
/CS101-course-material.pdf
https://www.uab.edu/ehs/images/docs/chem
/two-groups-of-hazards.pdf
?
?
?
?
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by Slidesgo, including icons by Flaticon, and
infographics & images by Freepik.
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Please keep this slide for attribution.
ENGINEERING CHEMISTRY MODULE 4.pptx

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ENGINEERING CHEMISTRY MODULE 4.pptx

  • 4. ● Identify and classify a hazardous chemical class and type. ● Demonstrate ways to assess and manage the hazards associated with chemicals. ● Re-label any new transfer bottles. ● Implement the proper procedures for responding to spills, emergencies, or injuries. ● Maintain an accurate chemical inventory. OBJECTIVES After completing this module, the student must be able to:
  • 7. Recognizing Hazards Hazardous Substance A hazardous substance is a material or substance that poses a physical or health hazard. Health Hazards occur when a chemical produces an acute or chronic health effect on exposed individuals. Physical properties of a substance determine a Physical Hazard.
  • 9. ● Nephrotoxin: A toxic chemical that damages the kidneys (e.g., Cisplatin, Aminoglycoside, Antibiotics, Indomethacin). ● Hepatotoxin: A toxic chemical that damages the liver (e.g., Ethanol, Halothane, Carbon Tetrachloride). ● Teratogen: A toxic chemical that causes malformation of an embryo (e.g., Alcohol). Health Hazard Examples:
  • 11. ● Acute Hazards cause immediate harm (e.g., Carbon Monoxide poisoning, Cyanide inhalation, etc.). ● Chronic Hazards do not cause immediate harm (e.g., Mesothelioma from Asbestos exposure, lung cancer from smoking, etc.). Acute vs. Chronic
  • 12. The four routes of exposure are ingestion, inhalation, injection, and skin contact. Routes of Exposure The degree to which a toxic chemical can cause damage. Dosage, duration, and exposure to chemicals affect toxicity. Toxicity
  • 13. 1. Product Identifier 2. Supplier Identification 3. Precautionary Statements 4. Pictograms 5. Signal Words: (Danger or Warning). Danger means there is a severe hazard present and warning there is a moderate to low hazard present. 6. Hazard Statement Labeling (Requirements)
  • 16. The National Fire Protection Association (NFPA) Diamond helps determine if any specialized equipment, procedures, or precautions are needed. The four divisions are typically color-coded with red (flammability), blue (level of health hazard), yellow (chemical reactivity) and white (special hazards). Examples of special hazards: OX: Burns without an air supply : Reacts with water violently SA: Simple Asphyxiant Gas NFPA Diamond
  • 17. Elimination vs. Substitution Elimination is removing a hazard (e.g., not using Ether in your process). Substitution is using a less hazardous material (e.g., using Hexane in place of the known carcinogen Benzene). Minimizing Hazard
  • 19. Engineering Controls If a hazard cannot be eliminated or substituted, the best approach is to use engineering controls to keep the hazard from reaching the worker. Examples are fume hoods, glove boxes, and biosafety cabinets. Minimizing Hazard
  • 20. Administrative (Work Practice) Controls Chemical Hygiene Plan (CHP) A detailed written plan explaining the hazards present, how to manage them safely, and be specific to the individual lab or research group. Must be available to all employees working in the area. Minimizing Hazard
  • 21. Chemical Hygiene Officer (CHO) A CHO is responsible for: ● Serving as liaison with UAB Occupational Health and Safety (OH&S). ● Implementing, updating, and administering the CHP (including the provisions for obtaining prior approval for dangerous procedures). Minimizing Hazard
  • 22. Standard Operating Procedures (SOP) An SOP is a set of step-by-step instructions that help employees carry out routine laboratory operations, improve efficiency, and reduce miscommunication. Storage You should store chemicals according to compatibility and hazard class. Storing them alphabetically, or by carbon number, or by physical state, etc. are not acceptable practices. OH&S recommends segregating them by EPA Segregation Guidelines. Minimizing Hazard
  • 23. Personal Protective Equipment (PPE) All persons, including visitors, who enter areas where hazardous chemicals are used or stored, must wear PPE. All PPE should be kept inside the lab to minimize the possibility of spreading contaminants to public areas. Your PPE is the “last line of defense” against potential exposures. It is never a substitute for engineering controls or strict work practices. Minimizing Hazard
  • 24. ● Must never be worn outside the work area. ● Protect your skin and personal clothing from any incidental contact. ● Provide a removable barrier in the event of an incident involving a spill or splash of hazardous substances. ● Must be offered in different types and styles. Your selection must match the type of hazard present in the lab. Lab Coats
  • 25. ● Must be clean, buttoned, and long-sleeved to provide limited protection from chemical splashes. Must be of 100% cotton or treated with a flame retardant material. ● Wear an impenetrable apron and sleeves for more protection if needed. When working with highly toxic substances, you must tuck the sleeves into the gloves. Lab Coats
  • 26. Selecting the right glove depends on your work, substance used, SDS Recommendation, and breakthrough time. No one type of glove protects against all chemicals. You should: ● Check gloves for holes and tears before use. ● Change disposable gloves as soon as they become contaminated. ● Wash hands with soap and water before leaving the lab. Gloves
  • 27. Before donning glasses, goggles, or face shields make sure that you are wearing the appropriate one for the job. Remember, safety glasses do not protect from chemical splashes. You should be: ● Using safety glasses whenever there is a chance of objects striking the eye. They are not appropriate protection from a chemical splash. ● Wearing splash goggles when working with liquids. ● Wearing a face shield with splash goggles when the splash hazard is high, or the chemicals are particularly dangerous. Glasses, Goggles, and Shields
  • 28. The selection and use of respirators require specialized training. Before wearing a respirator, employees must undergo medical screening, training, and testing. Respirators
  • 29. ● Fire Extinguisher. A fire extinguisher is a device that dispenses water, foam, gas, or other material to extinguish a fire. ● Eyewash Station. An eyewash station is a device that protects workers against chemical-related eye injuries. ● Safety Shower. A safety shower is a device that washes an individual who has come into contact with hazardous chemicals. A user may need to remove contaminated clothing. Safety Equipment
  • 30. Small vs. Large Spills of 500ml or less are considered small. Spills of more than 500ml are considered large. However, spills of less than 500ml may be regarded as large if the material involved is particularly hazardous. Spills
  • 31. Purchase or create your spill kit if the laboratory or area does not have one. However, when purchasing a spill kit, make sure that you get one that is best suited for your lab and the hazards in it. Chemical and biological spill kits are available to purchase from most vendors. Spill Kits
  • 33. Chemical Safety and Hazard Communication
  • 34. The COSHH symbols and their meanings
  • 35. Activity Write a reaction paper about the Chemical safety. ? ? ? ?
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