The document provides safety performance details of an individual at various construction projects over 63 months. It lists the projects worked on, total safe man-hours at each project, certificates and appreciation letters received. It also provides the total years of service as 63 months. The document contains details of projects worked on, activities performed, safe man-hours achieved and awards received for safe performance.
This document outlines an action plan by Shriram Foundry Ltd. in Kolhapur, India to address recent quality issues observed in their production of crank cases for KOEL in July 2015. The plan details defects such as sand inclusions, modified processes to address issues like increased gas vents and extended core prints, and permanent actions like replacing aging equipment to eliminate recurring problems with part dimensions. Root cause analyses and follow-up actions taken to prevent future defects are also documented for issues found by KOEL involving dowel hole features on the crank case lubrication oil pump cap.
Ernest Owens is a laborer, foreman, and site safety coordinator with over 20 years of experience in construction. He has worked for Old Veterans Construction since 2015 and Power Construction from 2003 to 2014, where he was promoted to site safety coordinator. Owens has a variety of skills including equipment operation, concrete placement, demolition, and safety training. He is OSHA certified and trained in areas such as excavation, confined spaces, and hazardous materials.
The document provides information about Sanmati Group of Industries, which is an ISO certified manufacturer of grey cast iron and ductile iron machined castings located in Kolhapur, Maharashtra, India. It has 80,000 square feet of manufacturing area and produces intricate cast components weighing 6-70 kg for customers in volumes of 1,000-15,000 per month. The company aims to become a preferred supplier of precision castings and machined components through eco-friendly processes and committed teamwork.
Internship Report (MEchanical Engg) by kalpesh pawarKalpesh Pawar
The document is an internship report submitted by Kalpesh Gurunath Pawar detailing his internship at Esmech Equipment Pvt. Ltd. It includes an overview of the company, acknowledgments, and descriptions of the planning, fabrication, machine, and assembly departments that Kalpesh observed and learned about during the internship. Tables with machine specifications from each department are also included.
This commercial offer is for an Aggregate Sand Washing Plant. It introduces the XL series plant, which has properties of high cleaning degree, proper structure, large processing quantity, and low cost. The document provides specifications for the 2XL-915 model, including photos and technical parameters. It also outlines payment terms, technical support, warranty, and introduces Henan Baichy Machinery Equipment Co., Ltd which manufactures sand washing and mining equipment.
The document provides details about an industrial training report completed by two interns at Hardrock Attachments Pvt. Ltd., a manufacturer of fabricated structures for construction machinery. The report describes the company's plant layout, manufacturing processes, machinery, quality systems, products, and maintenance procedures. It aims to provide a comprehensive overview of the heavy fabrication and machining industry for educational purposes.
Pankaj Dogra completed an industrial internship at TrellebrogVibracoustic (India) Private Limited in Mohali where he gained valuable experience in various departments. The internship objectives included understanding marketing strategies, product comparisons, and corporate culture. During the internship, Pankaj identified molding defects, undertook a project analyzing injection molding defects, and learned about safety practices and customer satisfaction. The internship provided an excellent opportunity to develop managerial skills within a corporate environment.
OKAY FERN PRECISION CASTINGS PVT. LTD. is an investment casting manufacturer located in India. Their vision is to become a leading global manufacturer of investment castings by 2018 using advanced technology and a skilled workforce. They have over 200 employees and have expanded their production capacity over time. OKAY FERN produces high quality castings for automotive, defense, and other industries adhering to various quality standards. They have achieved technical excellence in developing complex castings that reduce machining requirements for customers.
This document outlines an action plan by Shriram Foundry Ltd. in Kolhapur, India to address recent quality issues observed in their production of crank cases for KOEL in July 2015. The plan details defects such as sand inclusions, modified processes to address issues like increased gas vents and extended core prints, and permanent actions like replacing aging equipment to eliminate recurring problems with part dimensions. Root cause analyses and follow-up actions taken to prevent future defects are also documented for issues found by KOEL involving dowel hole features on the crank case lubrication oil pump cap.
Ernest Owens is a laborer, foreman, and site safety coordinator with over 20 years of experience in construction. He has worked for Old Veterans Construction since 2015 and Power Construction from 2003 to 2014, where he was promoted to site safety coordinator. Owens has a variety of skills including equipment operation, concrete placement, demolition, and safety training. He is OSHA certified and trained in areas such as excavation, confined spaces, and hazardous materials.
The document provides information about Sanmati Group of Industries, which is an ISO certified manufacturer of grey cast iron and ductile iron machined castings located in Kolhapur, Maharashtra, India. It has 80,000 square feet of manufacturing area and produces intricate cast components weighing 6-70 kg for customers in volumes of 1,000-15,000 per month. The company aims to become a preferred supplier of precision castings and machined components through eco-friendly processes and committed teamwork.
Internship Report (MEchanical Engg) by kalpesh pawarKalpesh Pawar
The document is an internship report submitted by Kalpesh Gurunath Pawar detailing his internship at Esmech Equipment Pvt. Ltd. It includes an overview of the company, acknowledgments, and descriptions of the planning, fabrication, machine, and assembly departments that Kalpesh observed and learned about during the internship. Tables with machine specifications from each department are also included.
This commercial offer is for an Aggregate Sand Washing Plant. It introduces the XL series plant, which has properties of high cleaning degree, proper structure, large processing quantity, and low cost. The document provides specifications for the 2XL-915 model, including photos and technical parameters. It also outlines payment terms, technical support, warranty, and introduces Henan Baichy Machinery Equipment Co., Ltd which manufactures sand washing and mining equipment.
The document provides details about an industrial training report completed by two interns at Hardrock Attachments Pvt. Ltd., a manufacturer of fabricated structures for construction machinery. The report describes the company's plant layout, manufacturing processes, machinery, quality systems, products, and maintenance procedures. It aims to provide a comprehensive overview of the heavy fabrication and machining industry for educational purposes.
Pankaj Dogra completed an industrial internship at TrellebrogVibracoustic (India) Private Limited in Mohali where he gained valuable experience in various departments. The internship objectives included understanding marketing strategies, product comparisons, and corporate culture. During the internship, Pankaj identified molding defects, undertook a project analyzing injection molding defects, and learned about safety practices and customer satisfaction. The internship provided an excellent opportunity to develop managerial skills within a corporate environment.
OKAY FERN PRECISION CASTINGS PVT. LTD. is an investment casting manufacturer located in India. Their vision is to become a leading global manufacturer of investment castings by 2018 using advanced technology and a skilled workforce. They have over 200 employees and have expanded their production capacity over time. OKAY FERN produces high quality castings for automotive, defense, and other industries adhering to various quality standards. They have achieved technical excellence in developing complex castings that reduce machining requirements for customers.
This document provides the specifications for a product, listing its dimensions as 639mm×562mm×728mm, its weight as 45kg, and that it takes 10 minutes to run and another 10 minutes to shut down. It tests for human chorionic gonadotropin (HCG) in urine samples and provides results between 5.1-10000 mlU/ml for serum, plasma and whole blood samples, and between 0.1-50.0 ng/ml and 100-15000 pg/ml for other sample types and measurements.
El documento presenta información sobre el Servicio Nacional de Aprendizaje (SENA) de Colombia. Explica que el SENA se encarga de ofrecer formación profesional gratuita para contribuir al desarrollo del país. También describe la misión, visión, símbolos e himno del SENA, así como los roles del aprendiz y el instructor en ambientes de aprendizaje. Finalmente, resume las funciones de dos sistemas de administración utilizados por el SENA: la plataforma Blackboard y el programa Sofía Plus.
This project presentation outlines plans for new developments in hotels and restaurants, offices, residential buildings, health care facilities, and retail spaces. A variety of commercial and residential real estate projects are proposed to revitalize the area with new businesses, housing, and medical services for the community. The development plans aim to spur economic growth through creating jobs and housing in multiple sectors.
Este documento presenta información sobre la historia de las adicciones y las teorías sobre su origen. También discute los efectos de las nuevas tecnologías y su potencial para generar adicciones, especialmente entre los jóvenes. Finalmente, ofrece recomendaciones para prevenir las adicciones a la tecnología, como establecer límites claros en el uso y fomentar actividades alternativas durante el tiempo libre.
The document discusses the benefits of exercise for both physical and mental health. It notes that regular exercise can reduce the risk of diseases like heart disease and diabetes, improve mood, and reduce feelings of stress and anxiety. The document recommends that adults get at least 150 minutes of moderate exercise or 75 minutes of vigorous exercise per week to gain these benefits.
This short document discusses why people follow others on SlideShare. In a single sentence, it poses the question "Why do people following me on SlideShare?".
Microsoft Teams is a chat-based digital workspace that integrates conversations, files, and tools to provide a single collaborative space. It allows teachers and students at a Catholic primary school to access lessons, projects, and resources in one place from any device. The principal uses Teams to stay informed about curriculum discussions and decisions from off-site. Consultants use it to organize notes and exemplars shared across schools. Teams provides an easy way for educators to communicate, work on shared documents, and access materials irrespective of location.
This document introduces the HELO health and wellness multi-level marketing opportunity with its 3 step program to success. Step 1 involves becoming a member by purchasing a starter pack. Step 2 is becoming a team builder by recruiting 2 people, one on your left and one on your right. Step 3 is becoming a team developer by helping your recruits also become team builders. Additional benefits are provided such as earnings from sales commissions, bonuses for team building, and recognition in the compensation plan. A loyalty membership is also described that provides additional products and services. In summary, the document outlines a 3 step multi-level marketing structure and compensation plan for HELO's health and wellness products.
Metallic glasses are materials that have properties of both metals and glasses. They are strong, ductile, malleable, opaque, and brittle. There are two main types of metallic glasses: metal-metal metallic glasses formed from combinations of metals, and metal-metalloid metallic glasses formed from combinations of metals and metalloids like boron or silicon. Metallic glasses have applications in electrical devices due to their high electrical resistance, in medical implants due to corrosion resistance, and in nuclear reactors due to magnetic properties unaffected by irradiation.
Ameer Amjith is seeking a challenging position that provides professional growth. He has a Master's degree in HR and Marketing from Bangalore University and a Bachelor's degree in Biomedical Engineering from Vinayaka Missions University. His work experience includes two years as a Biomedical Engineer at TBS India Pvt Ltd and an internship at DM Wayanad Institute of Medical Sciences. His skills include maintenance, asset management, training, and procurement for medical equipment. He is proficient in English, Malayalam, Hindi, Tamil, and Kannada.
The document provides information for a case study on supplying materials and manpower for scaffolding erection for modification and renovation work at UTM Semarak. It includes a synopsis of the project requirements, development concept and sketches, cost plans, procurement and contract management details, and work plans. The client requirements include material specifications, regulatory requirements, manpower needs and responsibilities. The cost plan outlines equipment and manpower package pricing, maintenance, insurance, and transportation costs.
in this u will come to know about various processes involved in manufacturing of gears and also get the experience how to make slide show on training reports.
The document is a report submitted by Om Pravin Dhumane about his industrial training at Jagannath Construction Company from June 7th to July 22nd, 2023. The report provides details about the construction company, various construction processes observed during the training, types of equipment used, and safety procedures followed. It aims to provide the student with practical knowledge of civil engineering that will help in their career. Key information covered in the report includes the organization structure of the company, roles of different departments, manufacturing processes for bricks and concrete structures, quality assurance testing, materials handling equipment, and importance of using safety gear on construction sites.
Design and Fabrication of Pneumatic Bar Bending MachineIRJET Journal
This document summarizes the design and fabrication of a pneumatic bar bending machine. The machine aims to automate the process of bending rebar used in construction to form stirrups in a cost-effective way. It consists of a pneumatic cylinder, compressor, hoses, pulley, cutting blades, fixture, electronic circuits, and switches. The rod is inserted and bent into the desired square shape continuously using the pneumatic cylinder and fixture without needing to reposition the rod. Testing showed the machine could produce around 1200 stirrups in an 8 hour period, reducing labor costs and improving productivity over manual methods. Future work may aim to further increase production capacity and allow for different stirrup sizes and shapes to be made.
“ALTERNATIVE SOLUTION OF ROBOT MACHINE BY APPLYING ROTARY MACHINE” Refrigeration industries, Book Publisher house, having such big pick & place robot arm machine .they are used to lift & rotate that deep freezer (product) from one place to another. We have found such problem of regularly failure & damage of product by this machine due to limitation of backless, tolerances & design limitation problem. So, we are tries to give alternate solution for this problem by giving alternate turn table m/which will perform the same task like the old machine. Hence, we give the sustainable & modified design of turn table m/c for pick & place robot arm m/c.
Manoj Kumar Tiwari is an Indian national, born in November 1983. He has a B.Tech in Mechanical Engineering from NIT Jamshedpur and over 10 years of work experience. He has worked as a Senior Engineer at Larsen & Toubro on projects for Nuclear Power Corporation of India and Bharatiya Nabhikiya Vidyut Nigam Limited. Currently he works as Deputy Manager of Production & Planning at Jindal Steel & Power in Raipur, managing various industrial equipment projects.
Parag Sales Corporation is an industrial trading and services company located in Nagpur, India. It was established in 1999 and deals in industrial safety equipment, paints, pipes, and fittings. It also provides fabrication, civil works, blasting, and painting services. The company has over 300 employees and serves major clients in industries such as steel, power, cement, and manufacturing. It aims to be a world-class organization committed to client satisfaction through innovation and quality services.
processes : from raw bauxite to refractory alumina bricksParth Vaishnav
this pdf describes all process required to convert raw bauxite into alumina bricks.It includes pictures of equipment, data books, etc of the same. This project is undertaken at Dalmia refactories.
This quality circle document summarizes efforts to improve productivity in the off-highway radial tire building process at Apollo Tyres Limited. Currently, average monthly production is 72.85 metric tons with average losses of 29 metric tons. The quality circle aims to reduce losses and increase monthly production to 120 metric tons by January 2016. Key causes of low productivity identified include long machine cycle times, frequent size changes, improper belt stretching and centering, and material handling issues. The quality circle will analyze causes, test solutions, and regularly implement changes to reduce production losses in off-highway radial tire building.
This document is an industrial training report submitted by Chauhan Ashish, a student of S.Y. B.B.A., to Saurashtra University. It provides information about Ashish's internship at Optel Ceramics Pvt. Ltd., including details about the company's history, management, production process, products, and raw material sourcing. The report covers Optel Ceramic's organizational structure, location advantages, and manufacturing process from raw material preparation to the finished tiles.
This document provides the specifications for a product, listing its dimensions as 639mm×562mm×728mm, its weight as 45kg, and that it takes 10 minutes to run and another 10 minutes to shut down. It tests for human chorionic gonadotropin (HCG) in urine samples and provides results between 5.1-10000 mlU/ml for serum, plasma and whole blood samples, and between 0.1-50.0 ng/ml and 100-15000 pg/ml for other sample types and measurements.
El documento presenta información sobre el Servicio Nacional de Aprendizaje (SENA) de Colombia. Explica que el SENA se encarga de ofrecer formación profesional gratuita para contribuir al desarrollo del país. También describe la misión, visión, símbolos e himno del SENA, así como los roles del aprendiz y el instructor en ambientes de aprendizaje. Finalmente, resume las funciones de dos sistemas de administración utilizados por el SENA: la plataforma Blackboard y el programa Sofía Plus.
This project presentation outlines plans for new developments in hotels and restaurants, offices, residential buildings, health care facilities, and retail spaces. A variety of commercial and residential real estate projects are proposed to revitalize the area with new businesses, housing, and medical services for the community. The development plans aim to spur economic growth through creating jobs and housing in multiple sectors.
Este documento presenta información sobre la historia de las adicciones y las teorías sobre su origen. También discute los efectos de las nuevas tecnologías y su potencial para generar adicciones, especialmente entre los jóvenes. Finalmente, ofrece recomendaciones para prevenir las adicciones a la tecnología, como establecer límites claros en el uso y fomentar actividades alternativas durante el tiempo libre.
The document discusses the benefits of exercise for both physical and mental health. It notes that regular exercise can reduce the risk of diseases like heart disease and diabetes, improve mood, and reduce feelings of stress and anxiety. The document recommends that adults get at least 150 minutes of moderate exercise or 75 minutes of vigorous exercise per week to gain these benefits.
This short document discusses why people follow others on SlideShare. In a single sentence, it poses the question "Why do people following me on SlideShare?".
Microsoft Teams is a chat-based digital workspace that integrates conversations, files, and tools to provide a single collaborative space. It allows teachers and students at a Catholic primary school to access lessons, projects, and resources in one place from any device. The principal uses Teams to stay informed about curriculum discussions and decisions from off-site. Consultants use it to organize notes and exemplars shared across schools. Teams provides an easy way for educators to communicate, work on shared documents, and access materials irrespective of location.
This document introduces the HELO health and wellness multi-level marketing opportunity with its 3 step program to success. Step 1 involves becoming a member by purchasing a starter pack. Step 2 is becoming a team builder by recruiting 2 people, one on your left and one on your right. Step 3 is becoming a team developer by helping your recruits also become team builders. Additional benefits are provided such as earnings from sales commissions, bonuses for team building, and recognition in the compensation plan. A loyalty membership is also described that provides additional products and services. In summary, the document outlines a 3 step multi-level marketing structure and compensation plan for HELO's health and wellness products.
Metallic glasses are materials that have properties of both metals and glasses. They are strong, ductile, malleable, opaque, and brittle. There are two main types of metallic glasses: metal-metal metallic glasses formed from combinations of metals, and metal-metalloid metallic glasses formed from combinations of metals and metalloids like boron or silicon. Metallic glasses have applications in electrical devices due to their high electrical resistance, in medical implants due to corrosion resistance, and in nuclear reactors due to magnetic properties unaffected by irradiation.
Ameer Amjith is seeking a challenging position that provides professional growth. He has a Master's degree in HR and Marketing from Bangalore University and a Bachelor's degree in Biomedical Engineering from Vinayaka Missions University. His work experience includes two years as a Biomedical Engineer at TBS India Pvt Ltd and an internship at DM Wayanad Institute of Medical Sciences. His skills include maintenance, asset management, training, and procurement for medical equipment. He is proficient in English, Malayalam, Hindi, Tamil, and Kannada.
The document provides information for a case study on supplying materials and manpower for scaffolding erection for modification and renovation work at UTM Semarak. It includes a synopsis of the project requirements, development concept and sketches, cost plans, procurement and contract management details, and work plans. The client requirements include material specifications, regulatory requirements, manpower needs and responsibilities. The cost plan outlines equipment and manpower package pricing, maintenance, insurance, and transportation costs.
in this u will come to know about various processes involved in manufacturing of gears and also get the experience how to make slide show on training reports.
The document is a report submitted by Om Pravin Dhumane about his industrial training at Jagannath Construction Company from June 7th to July 22nd, 2023. The report provides details about the construction company, various construction processes observed during the training, types of equipment used, and safety procedures followed. It aims to provide the student with practical knowledge of civil engineering that will help in their career. Key information covered in the report includes the organization structure of the company, roles of different departments, manufacturing processes for bricks and concrete structures, quality assurance testing, materials handling equipment, and importance of using safety gear on construction sites.
Design and Fabrication of Pneumatic Bar Bending MachineIRJET Journal
This document summarizes the design and fabrication of a pneumatic bar bending machine. The machine aims to automate the process of bending rebar used in construction to form stirrups in a cost-effective way. It consists of a pneumatic cylinder, compressor, hoses, pulley, cutting blades, fixture, electronic circuits, and switches. The rod is inserted and bent into the desired square shape continuously using the pneumatic cylinder and fixture without needing to reposition the rod. Testing showed the machine could produce around 1200 stirrups in an 8 hour period, reducing labor costs and improving productivity over manual methods. Future work may aim to further increase production capacity and allow for different stirrup sizes and shapes to be made.
“ALTERNATIVE SOLUTION OF ROBOT MACHINE BY APPLYING ROTARY MACHINE” Refrigeration industries, Book Publisher house, having such big pick & place robot arm machine .they are used to lift & rotate that deep freezer (product) from one place to another. We have found such problem of regularly failure & damage of product by this machine due to limitation of backless, tolerances & design limitation problem. So, we are tries to give alternate solution for this problem by giving alternate turn table m/which will perform the same task like the old machine. Hence, we give the sustainable & modified design of turn table m/c for pick & place robot arm m/c.
Manoj Kumar Tiwari is an Indian national, born in November 1983. He has a B.Tech in Mechanical Engineering from NIT Jamshedpur and over 10 years of work experience. He has worked as a Senior Engineer at Larsen & Toubro on projects for Nuclear Power Corporation of India and Bharatiya Nabhikiya Vidyut Nigam Limited. Currently he works as Deputy Manager of Production & Planning at Jindal Steel & Power in Raipur, managing various industrial equipment projects.
Parag Sales Corporation is an industrial trading and services company located in Nagpur, India. It was established in 1999 and deals in industrial safety equipment, paints, pipes, and fittings. It also provides fabrication, civil works, blasting, and painting services. The company has over 300 employees and serves major clients in industries such as steel, power, cement, and manufacturing. It aims to be a world-class organization committed to client satisfaction through innovation and quality services.
processes : from raw bauxite to refractory alumina bricksParth Vaishnav
this pdf describes all process required to convert raw bauxite into alumina bricks.It includes pictures of equipment, data books, etc of the same. This project is undertaken at Dalmia refactories.
This quality circle document summarizes efforts to improve productivity in the off-highway radial tire building process at Apollo Tyres Limited. Currently, average monthly production is 72.85 metric tons with average losses of 29 metric tons. The quality circle aims to reduce losses and increase monthly production to 120 metric tons by January 2016. Key causes of low productivity identified include long machine cycle times, frequent size changes, improper belt stretching and centering, and material handling issues. The quality circle will analyze causes, test solutions, and regularly implement changes to reduce production losses in off-highway radial tire building.
This document is an industrial training report submitted by Chauhan Ashish, a student of S.Y. B.B.A., to Saurashtra University. It provides information about Ashish's internship at Optel Ceramics Pvt. Ltd., including details about the company's history, management, production process, products, and raw material sourcing. The report covers Optel Ceramic's organizational structure, location advantages, and manufacturing process from raw material preparation to the finished tiles.
This document provides an overview of the 15-day industrial training completed by the author at Amtek Auto Ltd. in Bhopal, Madhya Pradesh, India. It begins with an acknowledgement of those who supported the training. It then provides a preface on the importance of practical knowledge. The content sections describe the various processes involved in raw material handling, tool and die making, quality testing, billet production, forging, heat treatment, quality checks, and dispatch at the Amtek facility.
The document summarizes Vijay Kumar Kaushik's summer internship with Shapoorji Pallonji Engineering & Construction from June 25 to August 5, 2018. It thanks the company for the opportunity and individuals like Mr. Farid Hussein, Mr. Ajay Dubey, and Mr. Deepak who guided him. Vijay learned about unique construction practices on the IREO Mixed project site. He is grateful for the experience and gaining knowledge about civil engineering works from qualified engineers.
This document is a project report submitted by Deven M. Mahajan for their diploma in mechanical engineering. The project involved designing and fabricating an abrasive belt grinder. The report includes sections on the construction and design of the grinder, its working principle, applications, cost estimation, and conclusions from the project. It was submitted under the guidance of Prof. A.P. Chavan of the mechanical engineering department at Government Polytechnic in Murtijapur.
Priyabrata Palo is seeking a managerial role in mechanical maintenance. He has 6 years of experience as Manager of Mechanical Maintenance at Essar Steel India Limited, commissioning and maintaining a pellet plant. He oversees maintenance of various systems like process fans, mills, pelletizing discs, mixers, and bagfilters. He has experience commissioning these systems and handling breakdown maintenance and repairs. He has a B.Tech in Mechanical Engineering and technical skills in programs like SAP, Pro-E, and AutoCAD.
This document outlines a student project to increase productivity of manufacturing left-hand and right-hand crankcase covers at Royal Enfield. It describes the current manufacturing processes for left-hand and right-hand covers, which involve different numbers of CNC machines and operations. The project aims to analyze the processes, reduce cycle times through line balancing, and equalize production of left-hand and right-hand covers. The document provides details of the current manufacturing operations for each part and discusses implementing line balancing techniques to distribute workloads more evenly across stations and improve overall productivity.
Enclosed File is an internship report which I did at Pakistan institute of Technical Assistance Centre. I have shared my experience there. I hope you will find it useful.
IMPLEMENTATION OF LEAN TOOLS AND EGONOMIC ASPECTS IN THE DESIGN OF A CARAVANIRJET Journal
This document discusses the implementation of lean tools and ergonomic aspects in designing a caravan. Some key lean tools implemented include poka-yoke, 5S, kaizen, and takt time. Poka-yoke was used to mistake-proof the pipe bending process. 5S organized the workspace and tools. Kaizen improved the pipe bending and drilling processes by reducing search time and stabilizing pipes. Takt time was calculated to determine production rates needed to meet customer demand. Overall, implementing these lean tools helped reduce production time by 10-15 minutes per day and improve quality, productivity, and efficiency.
General Estimation & Abstract Sheet of Royal CityIRJET Journal
This document presents an estimate and abstract sheet for the Royal City development project which includes several buildings - a hospital, hostel, school, college, row houses, apartments, and a mall. It describes the process of calculating quantities of work and determining costs. The estimate is done using standard rate schedules and includes labor costs. The total estimated costs are provided for each building component. The document also discusses different methods for approximate estimating and calculating quantities along with sample calculations.
Material movement in a manufacturing plantAmit Kumar
This document provides details of a project to resolve material movement problems in a manufacturing plant. It outlines the objectives to decrease breakdowns, enhance efficiency, and reduce delays. The project involved shifting the welding shop from the second floor to the ground floor to avoid issues with lifts and hydraulic trolleys. This resulted in decreased breakdown time and costs of Rs. 189500. Benefits included lower breakdown times and manpower costs. Milestones and budgets for setting up the new plant are also provided, along with lessons learned around resource use, teamwork, and process management.
2. Name of Projects Safe Man hours
SMS Forging - Surat 7 Millions
Grasim VSF-Bharuch 12 Million
GHB - Valsad ---------
JCB -Jaipur On Deputation
HERO - Halol 4.3 millions
OBEROI ETERNIA 0.5 million
Total Years of service 68 Months
3. Name of Projects Activities
SMS Forging – Surat. Heavy structural erection, roof sheeting, Deep
excavation,4km walk way @19mtrs and 24mtrs
Grasim VSF-Bharuch 175mtr height Chimney, Deck sheeting, Heavy Equipment
and Structural erection with zero incidents
GHB – Valsad. 4 months- starting setup
JCB - Jaipur Restart and successful completion of site activities due
to major site EHS issues (On Deputation)
HERO – Halol. Heavy structural erection , Deck sheeting and glazing
work
OBEROI ETERNIA High raise Building (71 floor) ,crane Erection
Total Years of service 68 Months
4. Name of Projects Activities
SMS Forging - Surat 7Million safe man hours award,
Grasim VSF-Bharuch 13Million safe man hours certificate and appreciation letter
GHB – Valsad. Nil
JCB -Jaipur Appreciation letter for individual performance
HERO - Halol 4.3 Million safe man hours certificate
Total Years of service 63 Months
12. Booklet of EHS
management & Good
practices adopted at site.
1.Easy to demonstrate the
safety improvements / new
initiatives & practices done at
site to the visitors & clients .
2. Easy to demonstrate the site
facilities provided and statistics
performance to the client &
visitors .
3. Having a clear picture of
statistics and resources using at
site .
▪Brief details ▪Advantages*
▪Kaizen pics(if any)
▪Initiative by: Mr. Rajeev Dath
▪Designation: EHSM
▪Project: Hero Project , Halol
13. For 50 nos. of skylight openings @ 12 mtr
height , wall Shuttering / concreting works a
working platform was required , hence using
the scrape bars made a platform and under
the platform catch net was tightened and
anchoring arrangement made for the safe
working condition .
Platform is such like it can shift after
completing the task to new opening works .
1. Use of Scrape
reinforcement bars.
2. Cost saving instead of
using boom lift .
3. Time saving instead of
making the platform on
the spot by doing welding
work for each opening .
4. Improving quality works
by eliminating the
welding work on truss.
5. Productive work ,
requiring less time to shift
the platform .
Brief details Advantages* • Kaizen pics(if any)
▪Initiative by: Mr. Rajeev Dath
▪Designation: EHSM
▪Project: Hero Project , Halol
14. Use of waste wooden scrape
in making recycle bin
1. Using waste wooden ply boards
.
2. Reducing wastage at site.
3. Cost effective No material cost
.
4. Waste bending wires / from
work material are being kept
inside the bin .
5. Improving housekeeping
arrangements at site .
6. Encouraging workmen & staff in
pep talk to put the waste
material found at site inside the
bin.
▪Brief details ▪Advantages* ▪Kaizen pics(if any)
▪Initiative by: Mr.RD / Mr.Suresh
▪Designation: FW/EHS – In charge
▪Project: Hero Project , Halol
15. ▪Brief details ▪Advantages* ▪Kaizen pics(if any)
Use of Tubular walk way
planks for barricading
1. Using banned / unused walk
way planks for barricading
purpose.
2. Controlling the use of
tubular planks as working
platform by using in
barricading material .
3. Minimizing/saving storage
space
4. Adequate protection
21. Location – Ripening
Activity – Pipe erection
Unsafe Act – Standing on pipe/convex surface , Descending by wrong posture
Unsafe condition- obstruction on access/inadequate access
Inadequate access – Worker resting on pipe while ascending /descending
on scaffold
Before After
Adequate access with landing platform for ascending /descending on
scaffold
Hazard – Slip, and fall from height, sharp tipped/solid objects underneath , inadequate access
Risk – Personal injury, Permanent disability and Fatality
CA PA - Scaffold erection and inspection as per SOP, all access and egress cleared and free
from obstructions. Maintaining good housekeeping , Provided adequate landing for resting
/provided clear access towards scaffols
22. Hazard- tagline
directly tied on horizontal
clamps, slip of horizontal
clamp, fall of lifted load,
sudden impact/over load
Risk- Severe
injury, permanent
disability, fatality
CAPA- Clamp using
for tagline instead of
direct tied with
horizontal clamp
23. Name of Project Hero MotoCorp
Project
Total Site Area 210 Acres
Constructed area 1.5 lakhs Sqm
Total Value of Contract 384.39 Cr.
Duration of Project 12 months
LOI issued on 24th Nov 2014
24. Main Plant
Medical Store
MC DOL
FA DOL
Admin Building
Dispatch Block
Weld Shop
Paint Shop
Tower Block
Porch Area
Periphery road
Amphitheatre
Canteen area
Weld DOL
ESS-2
Paint Store
Scrap Yard
ETP building
Propane Yard OHWT
27. Items UOM Quantities
Earth work - Excavation Cum 639594
Earthwork – Backfilling Cum 317680
RCC Cum 1,09,559
Formwork Sqm 1,97,672
Reinforcement MT 6,269
Structural Steel MT 13,803
Flooring – VDF Sqm 95,139
Water Proofing – Membrane Sqm 76,390
Painting – Structural Sqm 3,86,910
Painting – Others Sqm 1,64,853
Deck Sheeting Sqm 72,555
ROAD Works Sqm 87,103
28. Manager - EHS
Mr. Rajeev Dath
Mob.9909927363
Safety Inspector
Mr. Mohsin Pathan
Mob. 9725907047
Supervisor - EHS
Mr. Sujit Kumar Biswas
Mob.9909969384
Safety Inspector
Mr. Anil Kumar
Mob. 9441526778
Safety Inspector
Mr. Dilip
Mob. 8306153882
Safety Inspector
Mr. Neyaz Khan
Mob. 9904689763
Safety Inspector
Mr. Santhosh
Mob. 7600387900
Engineer - EHSO
Mr. Shivam Sharma
Mob.7698087162
29. First Aider Organization Chart
Hero Moto corp. Project - Halol
First Aider (Controller)
Mr. Syed Jaynal Abedin
Mob.9104958550
First Aider
Mr. Paramvir Singh (JLL)
Mob.9215619022
First Aider
Mr. Sujit Kumar Biswas
Mob.9909969384
First Aider
Mr. Pradeep Saini
Mob. 9099928213
First Aider
Mr. Vinod Marathe
Mob. 7698322515
First Aider
Mr. Shivam Sharma
Mob.7698087162
32. Total Man Hours
Month Year Safe Man hours
December 2014 30679
January ~ Dec 2015 3898075
January ~ August 2016 3630138
Total 7558892
33. Safe Man Hours
Month Year Safe Man hours
December 2014 30679
January ~ September 2015 2783611
13th October 2015 0
October ~ December 2015 980308
January ~ July 2016 3630138
Total 4610446
0
500000
1000000
1500000
2000000
2500000
3000000
3500000
4000000
4500000
5000000
30679
2783611
0
980308
3630138
4610446
Safe Man Hours Man Hours (In Million)
34. 0
3
2
3
2
3
6
4 4
9
5
8
4 4
5
4
6
4 4
0
1
2
1 1 1 1 1
2 2 2 2
3 3
4
3
5
2 2
0
2
1
0
1
3
5
3
2
7
3
6
1 1 1 1 1
2
1
NEAR MISS CASES
No. of Near Miss cases Severity Medium Severity Major
36. Name of site
Origional
Contract Value
Nos. of Peak Man
power Planned
Nos. Of
Workmen
inducted so far
Debit note
raised to
contractor(Rs.)
ACE Provison
(Rs.)
Cost spent
so far
Balance cost
HMCL ,
Halol
384.39 2000 10979 5.46 161.64 60.68 1 Cr.
Sl.No. Description Proposed Rate Issued To S/C Name Issue date Damage date Hand gloves Life
1 Cut resistant (Nytrile coated) hand gloves 38 Rs./Pair Naseem Ansar Ahmed 2/27/2015 3/15/2015
15 Days2 Cut resistant (Nytrile coated) hand gloves 38 Rs./Pair Arvind Kumar Ansar Ahmed 2/27/2015 3/15/2015
3 Cut resistant (Nytrile coated) hand gloves 38 Rs./Pair Fariyad Ansar Ahmed 2/27/2015 3/15/2015
4 Cotton Dotted Hand Gloves 13 Rs./Pair Naseem Ansar Ahmed 2/27/2015 2/28/2015
1 Day5 Cotton Dotted Hand Gloves 13 Rs./Pair Arvind Kumar Ansar Ahmed 2/27/2015 2/28/2015
6 Cotton Dotted Hand Gloves 13 Rs./Pair Fariyad Ansar Ahmed 2/27/2015 2/28/2015
37. Specific Training Programmes
SL No. Topics Dept./Sec No. of Person
1. Scaffold erection & Assembly Form work 190
2. Work @ Height All dept. 340
3. Painting Hazards & MSDS Painters 65
4. welding work , Gas cutting & Gas cylinder storage Mech. 165
5. Defensive driving technique Veh. Optr 155
6. Handling and safe use of Power hand tools Civil /Mech. 138
7. Emergency communication and fire fighting security 94
8. Material Safety Data Sheet (MSDS) ,material handling & storage Store 58
9. Excavation civil 86
10. Fire fighting Mech. 106
11 Site Security system security 143
12 Material handling Rigging operation Riggers 110
13 First Aid Analysis, Accident investigation & Risk Assessment All 78
14 Electrical safety All 160
Dec 2014 ~ Jul2016 Total No. of workmen Inducted from beginning - 10203
Total Nos of Training - 214 Total Training hours - 7636 Man Hours
38.
39. Mr. Vinod Marathe (P&M) Mr. Krishna Prasad Gupta (S/c – M/s Jay Kumar )
Scope award winner - July’2016
40. Ranjeet (carpenter) (S/c - Ashok Prajapati -2)
Mr. Krishna (Helper ) (S/c – B Sidappa)
On Spot Appreciation Reward– JUNE’2016
47. List of New EHS improvement programme(s) -: (2016~2017)
Status of New Improvement Programme(s)
SL.
No.
Description
Action By Target Remarks
1
60 % Implementation of LED Light for area lighting
(Replace Sodium lite with LED light)
P&M/STORE
30-08-2016
Closed
75 LED lights of 60 v has been procured 60 nos
are being used at site
2
Implementation & increasing number of dust bin / waste, scrape segregation bins
using waste material or available site resources Such as site made waste bin
along with painting signages / color coding of bins at site)
CM/FW/EHS/SH’s
30-08-2016 10 nos of dustbin has been prepared and is
being used at various locations
3
Conducting HIV / TB Test for workmen at government referral hospital in free of
cost in accordance with NGO
PM/CM/FW/EHS/SH’s 30-08-2016 Sarthi agency has been hired and has been
done 12 nos. of test at referral hospital.
4
Reducing heat stress potential by adopting measures –
Providing Butter Milk & Cold Water along with Sufficient Rest shed facility in
summer season at various project area.
PM/CM/FW/EHS/SH’s 30-04-2016 Closed
5 Fire Fighting Measures -Site Made fire Hydrant facility for workmen camp
PM/CM/FW/EHS/SH’s
& Committee members
30-08-2016 EMR raised for hose pipe , nozzle material ,
material yet to be received
6 Safe access for pedestrians by use of Tubular jalli PM/CM/FW/EHS/SH’s 30-08-2016 Walk way plank used for barricading purpose
near office area and same to be used for
pedestrian too by welding method.
48. List of Previous EHS improvement programme(s) :- (2015~2016)
Status of Improvement Programme(s)
SL.
No.
Description Action By Target Remarks
1 Obtain NOC for batching plant from state pollution control board – 60 % completed
Project Admin /
P&M
Closed
Provisional Consent Order (CCA) RECEIVED ON 19/12/2015
Consent no. –AWH-18620
Valid Up to – 19-11-2020
2
Recycling of wastage of natural resources (Wooden / Concrete) in useful items (wooden
cap for protruded bars / concrete slipper etc. – Inprogress
FW / EHS / CM Ongoing
Used 96nos
24.3x96 = 2.3T
3
Deafness test ( using weber instrument) for workmen engaged in grinding / chipping
m/c operation / any noise producing m/c or equipment - In progress
EHS / ADMIN / IR Closed Up to feb- 2016
Total workmen test done (grinder) – 35
Total workmen engaged for cheeping operation , test done - 05
4
Reduce noise pollution by measuring noise intensity & provide control measures. – In
progress & maintaining records.
EHS / ADMIN / IR Closed Monitoring started from 04-09-2015 ( Completed)
5
Dictaphone Implementation at site – communicating all hazards / near miss /
observations to upward – Inprogress
EHSO Closed
10-10-2015
Recording of upward communication is being taken by Dictaphone &
workmen also being encouraged for reporting of issues.
6
Conduct all activities (routine & non routine) with risk Assessment only – In progress
(Total 23 activity identified for preparing risk assessment and prepared risk assessment
has been communicated with all concerns )
EHS / CM Closed Total 36 risk assessment prepared and distributed to all concerned along
with acknowledgement
7
Provide training to all employees to ensure they understand the hazards & controls
including policies, procedures & practices – Inprogress.
PM / EHS Closed
Total 08 persons has completed the ATL course at project site.
8 Usage of “STARRT” cards for each activities and effectiveness. CM / EHS Closed Start card is being verified at site on daily basis by the EHS team.
62. The concept of “5S” applied
to the housekeeping is believed to
effectively improve the working
condition. The concept is based on
five elements including Organisation,
Neatness, Cleanliness,
Standardization and Discipline. This
course aims at introducing the
concept of "5S" and its application on
construction sites in such a way that
the employees can make use of this
approach in their work place/dept.
for improving the health and safety
standard in the project.
Awareness and inspiration from the
5s training and Commitment to the
faculties and my organization; I have
started to implement from
office in associate with EHS team
only
63.
64.
65.
66.
67. Spectacles Provided to Identified Unfit Operators ( As per doctor Guidance & Eye Check-up Report )
87. Operators Competency Training By GOV.
Approved Competent person
Mr. G Jayabal (Approved Competent Trainer)
Date – 10-06-2016
88. Date – 08-02-2016 Topic – Front Line Supervisor Training on BOCW Act & Rules
Date – 09-02-2016 Topic – Front Line Supervisor Training on BOCW / SOP / EHSM System
FLS
Training
module Topic – Front Line Supervisor Training on BOCW Act &
Rules Date – 25-03-2016
89. Mock drill – Electrical Fire
Briefing & Demo – Fire Hazards & fighting
90.
91.
92. Briefing of Incident & SOP for Glass handling & fixing
Works to Sub Contractor Team