ENGRO MILK COLLECTION 
SYSTEM 
ERP-BPR Presentation 
Group Participants 
1. Arshad Ali - 59114 (Group Leader) 
2. Danish Ilyas - 59071 
3. Muhammad Imran Raza - 57815 
4. Syed Hammad Ali - 59310
ENGRO Introduction 
 Engro stands for “energy for growth. 
 Engro is a legacy of continuous growth, new challenges and fulfilled promises. 
 From fertilizers to dairy products, business solutions to PVC resin, power 
generation to commodity trade. 
 Engro’s ambition is to become 
the premier Pakistani 
enterprise with a global reach.
ENGRO Foods Limited (EFL) Introduction 
Founded in March 2006, Engro Foods Limited is a producer and marketer of 
dairy products 
EFL is one of the most popular and developing industry of 
Pakistan. 
EFL making progress due to effective management. 
EFL is the 100% owned subsidiary of ENGRO. 
The company's milk production capacity is 900k litters per day.
EFL Earlier Milk Collection Area Covering 
The dairy processing plant is situated at Rohri & Sahiwaal. 
Over 800 Milk Collection Centers (MCC) across 100,000 sq. kms. 
40 agri-service units that cover around 5,000 villages. 
Around 60 trucks transport milk from MCCs to EFL regional hubs and processing 
plants
Data Collection System 
oMCCs are in remote areas 
oEach MCC maintain their excel sheet for Milk Collection data, Milk Quality and 
Quantity, Employees Attendance, Supplier registration, Chiller Information, 
Genset Information. 
oThose Sheet send to Area Office for to process into integrated computer System. 
oTankers data entered into the system after verbally confirmation. 
oManual payments checks processed for supplier payment.
Prior Application drawbacks 
•No transparency and efficiency in Application 
•Not centralized integrated Application due to lake of internet 
in MCC remote areas. 
•No real time data available for decisions. 
•Lot of time and cost consuming on suppliers verification. 
•No real time data of Milk loss & gain.
Continued.. 
•Supplier payment processing issues. 
•Lot of chances of wrong data processing. 
•Unable to track tankers traveling area for fuel consumption. 
•Lack of integrated centralized Application.
foremost concerns 
No real time data available for decisions. 
Management unaware about what going on at MCC. 
No transparency and efficiency in collected data. 
High Management have access around 2 days old data since no direct connectivity 
between MCC and Head Office. 
MCC In charge has lot of power of managing suppliers and his payments not the 
Head Office. 
Fake supplier payment, genset and chiller bill processed because of no transparency.
Reengineered Areas 
Centralized application access at MCC level. 
Real time milk collection transaction reach at Centralized server. 
MCC should connect with centralized system for efficient milk collection system. 
Suppliers, Tankers, Generators and Chillers should registered in Centralized 
application with real time data. 
Suppliers should paid with integrated Financial system, no manual checks OR 
paper work. 
Each supplier should have his unique identity while supplying milk to the MCC. 
Track record of tankers movements for fuel management..
New proposed system Features. 
Its name is Engro Milk Automation Network (EMAN). 
Management information system, collects, transmits, and monitors real time data from 
MCCs. 
After Milk acceptance, a unique magnetic card assigned to the farmer is swiped at a point-of- 
sale (POS) terminal to enter the transaction in EMAN. 
Using a GPRS connection, data is transmitted to EFL staff to so they can monitor gains and 
losses in the value chain, optimize logistics, and advise on improvements among 
other areas. 
EMAN will also used to facilitate payments via direct electronic deposits in supplier 
account
EMAN - High Level Diagram 
Integrated 
Database 
GPRS 
Payment file to 
Bank for fund 
transfer 
Financial System 
Supplier 
MCC 
EFL SYSTEM
Integrated system Overview 
All Suppliers will have their magnetic strip card for to perform transaction on POS 
terminal. 
POS terminals will connect with integrated system through GPRS system in 
remote areas 
Card Management & Personalization will manage by Integrated Application 
All MCCs will register in system 
All tankers, genset and chillers will register is system. 
System will maintain all supplier detail and history with their animal health 
status and their vaccination as well. 
POS terminal will be the identity of MCC for auditing.
Continue.. 
All MCC in charge employees will maintain in system. 
POS terminal’s issuance and management will control by integrated system. 
System will maintain history of all transactions for reporting. 
Tanker’s routes will define in system for total traveling verification. 
Magnetic strip card will also assign to the Employees complain and attendance 
system. 
Routes also get Magnetic strip cards for track records.
Integrated System Impact 
High Management has real time data for decisions. 
Each entity is directly connected with Integrated System. 
MCC is now no more remote area. 
All suppliers and their transactions processed within minutes for Ad-hoc reports. 
LOSS & GAIN report process now in seconds. 
Easily verification of each MCC’s performance. 
Suppliers can get payment in hours rather then weeks 
POS terminal connected with the integrated system.
Continued.. 
POS terminals are also used for complain to Area Office for their Chillers and Genset 
issues with different transaction types. 
POS also used for Employees attendance at MCC . 
Tankers movement track easily. 
Financial system for payment to the suppliers. 
No manual process for issuance checks to the bank for payment to the suppliers. 
All transaction directly landed to server.
Impact of BPR 
Transparency and efficiency through technology. 
To Connect remote areas through technology. 
Highly supportive for Business decisions. 
Use technology in a different way.
THE END

Efl business process reengineering

  • 1.
    ENGRO MILK COLLECTION SYSTEM ERP-BPR Presentation Group Participants 1. Arshad Ali - 59114 (Group Leader) 2. Danish Ilyas - 59071 3. Muhammad Imran Raza - 57815 4. Syed Hammad Ali - 59310
  • 2.
    ENGRO Introduction Engro stands for “energy for growth.  Engro is a legacy of continuous growth, new challenges and fulfilled promises.  From fertilizers to dairy products, business solutions to PVC resin, power generation to commodity trade.  Engro’s ambition is to become the premier Pakistani enterprise with a global reach.
  • 3.
    ENGRO Foods Limited(EFL) Introduction Founded in March 2006, Engro Foods Limited is a producer and marketer of dairy products EFL is one of the most popular and developing industry of Pakistan. EFL making progress due to effective management. EFL is the 100% owned subsidiary of ENGRO. The company's milk production capacity is 900k litters per day.
  • 4.
    EFL Earlier MilkCollection Area Covering The dairy processing plant is situated at Rohri & Sahiwaal. Over 800 Milk Collection Centers (MCC) across 100,000 sq. kms. 40 agri-service units that cover around 5,000 villages. Around 60 trucks transport milk from MCCs to EFL regional hubs and processing plants
  • 5.
    Data Collection System oMCCs are in remote areas oEach MCC maintain their excel sheet for Milk Collection data, Milk Quality and Quantity, Employees Attendance, Supplier registration, Chiller Information, Genset Information. oThose Sheet send to Area Office for to process into integrated computer System. oTankers data entered into the system after verbally confirmation. oManual payments checks processed for supplier payment.
  • 6.
    Prior Application drawbacks •No transparency and efficiency in Application •Not centralized integrated Application due to lake of internet in MCC remote areas. •No real time data available for decisions. •Lot of time and cost consuming on suppliers verification. •No real time data of Milk loss & gain.
  • 7.
    Continued.. •Supplier paymentprocessing issues. •Lot of chances of wrong data processing. •Unable to track tankers traveling area for fuel consumption. •Lack of integrated centralized Application.
  • 8.
    foremost concerns Noreal time data available for decisions. Management unaware about what going on at MCC. No transparency and efficiency in collected data. High Management have access around 2 days old data since no direct connectivity between MCC and Head Office. MCC In charge has lot of power of managing suppliers and his payments not the Head Office. Fake supplier payment, genset and chiller bill processed because of no transparency.
  • 9.
    Reengineered Areas Centralizedapplication access at MCC level. Real time milk collection transaction reach at Centralized server. MCC should connect with centralized system for efficient milk collection system. Suppliers, Tankers, Generators and Chillers should registered in Centralized application with real time data. Suppliers should paid with integrated Financial system, no manual checks OR paper work. Each supplier should have his unique identity while supplying milk to the MCC. Track record of tankers movements for fuel management..
  • 10.
    New proposed systemFeatures. Its name is Engro Milk Automation Network (EMAN). Management information system, collects, transmits, and monitors real time data from MCCs. After Milk acceptance, a unique magnetic card assigned to the farmer is swiped at a point-of- sale (POS) terminal to enter the transaction in EMAN. Using a GPRS connection, data is transmitted to EFL staff to so they can monitor gains and losses in the value chain, optimize logistics, and advise on improvements among other areas. EMAN will also used to facilitate payments via direct electronic deposits in supplier account
  • 11.
    EMAN - HighLevel Diagram Integrated Database GPRS Payment file to Bank for fund transfer Financial System Supplier MCC EFL SYSTEM
  • 12.
    Integrated system Overview All Suppliers will have their magnetic strip card for to perform transaction on POS terminal. POS terminals will connect with integrated system through GPRS system in remote areas Card Management & Personalization will manage by Integrated Application All MCCs will register in system All tankers, genset and chillers will register is system. System will maintain all supplier detail and history with their animal health status and their vaccination as well. POS terminal will be the identity of MCC for auditing.
  • 13.
    Continue.. All MCCin charge employees will maintain in system. POS terminal’s issuance and management will control by integrated system. System will maintain history of all transactions for reporting. Tanker’s routes will define in system for total traveling verification. Magnetic strip card will also assign to the Employees complain and attendance system. Routes also get Magnetic strip cards for track records.
  • 14.
    Integrated System Impact High Management has real time data for decisions. Each entity is directly connected with Integrated System. MCC is now no more remote area. All suppliers and their transactions processed within minutes for Ad-hoc reports. LOSS & GAIN report process now in seconds. Easily verification of each MCC’s performance. Suppliers can get payment in hours rather then weeks POS terminal connected with the integrated system.
  • 15.
    Continued.. POS terminalsare also used for complain to Area Office for their Chillers and Genset issues with different transaction types. POS also used for Employees attendance at MCC . Tankers movement track easily. Financial system for payment to the suppliers. No manual process for issuance checks to the bank for payment to the suppliers. All transaction directly landed to server.
  • 16.
    Impact of BPR Transparency and efficiency through technology. To Connect remote areas through technology. Highly supportive for Business decisions. Use technology in a different way.
  • 17.