3. Carbon Footprint
Consultancy
Quantify
Using Eco-Space Carbon
Calculation Model
Identify
Analyze the calculation
results and rank the
contributors for significance
Resolve
Find economical and smart
solutions that eliminate the
hotspots from the ranking
Building green products from the base, by applying our green philosophy
4. Technology
Consultancy
To lead in the practical application of natural and bio-based material
Formulation – compounding – tool making – automated production – cost efficiency
Expertise
Vision
Client input
“We need to reduce our product related carbon footprint”
Eco-Space output
Full green solution
Cost effective
Green improvement
Part integration
Optimization
Apply our vision, expertise and experience to innovate
5. Product (Re) Development and Project Management
Concept Creation Function Creation Product(ion) CreationIdentity Creation Production Start-up
Review green value of your brand
Assist with sustainability exploration
Create and design green products
Review footprint of current products
Review economic sustainability
Apply specified materials
Create green added value
Maintain reuse perspective
Reduce project risk
Engineer solutions
Establish and assign resources
Manage integral quality
Certify and document products
Pre production and testing
Define capability of processes
Review targets for green technology
Manage the iterations and buy off
6. Possible direction
Approach example
wood filled bio-degradable
preform loaded
bio-degradablebio-based
+ Reduced CO2 footprint
+ Natural look
+ Good tensile values
+ Cost effective
- Brittle (easy to break)
- Can't be colored, no light colors
- Natural variation present
+ Compostable (Lowest CO2 footprint)
+ Translucency
+ Flexural values
+ Colorable
- Processing window
- Relatively expensive
- Resistance
+ Reduced CO2 footprint
+ Aesthetics (high gloss possible
+ Flexural values
+ Colorable
- Many grades (incl PA)
- Relatively expensive
- Still require recycling
+ Compostable
+ Aesthetics (high gloss possible)
+ Strength
+ Colorable
+ Engineered to strength
- Requires engineering
- Larger investment
- Will be more costly
From 0.20 to 2 USD / part From 0.5 to 5 USD / part
From 0.4 to 5 USD / part From 2 to 50 USD / part
Significantly greener and economic
Greener with technical options Green and technically programmable
Full green
RazaShark, as done for
8. PP - wood chip filled
PP - wood and CaCO3 filled
PLA - wood filled
GF Wood filled hybrid
Wood pellet materials
Bamboo fiber material
PLA composites
PLA - wood and mineral filled
Resin based natural fiber
Thermoplastic based fiber
Plant based polymer
Carbon composites
Flax / Hemp
New infusion technology
Material Technology Roadmap
9. Green material development
Targeted applications
Replace polyolefines
Use renewables
Consumer products
Replace polyolefines
Use renewables
Shape freedom
Longevity
Expand material range
Incorporate recycle grades
Fortify materials (fiber)
Incorporate recycled grades
Replace polyolefines
Use renewables
Biodegradable
Protect marine life
Development direction
Change fiber layouts
Incorporate recycle grades
Process development
Pre-preg engineering
Semi structural parts
Interior parts
Function integration
Ease of assembly
Pre-preg development
Injection moulding
Recyclable grades
Aesthetic parts
Wood filled thermoplastics PLA Based composites Natural fiber thermoplastics Bamboo composites
Lightweight
Structural parts
CO2 positive
Cost effective
Pre-preg development
Thermoplastic
Thin wall
Process development
Structural injection molding
Lightweight
Structural parts
Reduced CO2 footprint
Aerospace
Target market
Consumer products Marine / sports and leisure Construction, sports and leisure, Automotive
11. Waste
Reviving
Problem
Devices received by original producer accumulated for recycling
Solution
On site closed loop recycling of
materials
Creating quantified recycled
grades of materials
Using input in design process
for new devices
Low CO2e intensity due to
little movements
Material cost reduction and
less sourcing risk
Governments
increasingly
require
producers to
accept back
used devices for
recycling
12. Carbon Fiber
Product Specification
Functional Analysis
Finite Element Analysis
Process development
Product development Product engineering
Injection molding
Tool making
Production
Natural Fiber
Material development
Compounding
DFM
Process technology:
Strategic Partnership
13. Light Weight
Low energy
footprint, less
material used. easy
to carry and mount
Durable
Impact resistant,
non-corrosive,
smooth and easy to
clean surface
Reusable
100% recyclable
and usable in their
original application
Colorful
A whole range of
colors could be made,
or patterned even by
client's design
Safe
Flame retardant, no
heavy elements so no
terminal risk when
nature strikes
Versatile
Interlocking feature
creates a rigid
structure with tiles
interlocking. Affixing
them by conventional
nails or even tie-wraps
Economic
Pricing competitive
with current solutions
Patented
Cool / Silent
Noise levels lower
than stone or metal
solutions. Not very
conductive, leave heat
and cold outside
RazaRoof, a roofing innovation that is safe, green and resilient
14. In house
developed
Using our own
engineering resources
Wood based
Using our own wood based
material grades for low
CO2e
Reusable
100% recyclable
and usable in their
original application
Economic
An affordable solution,
beats getting fined!
Mightybutt: tackle a common problem by using green materials
Handy but packs a punch
Small and portable, easy to carry along,
non intrusive but very practical
Multi-purpose
A cigarette stand is
integrated in the
product for instant use
15. Wood based
Using saw dust and
polymer that is suitable
for outside use Freedom of shapes
Extrusion reduces material
usage, creates structures for
load bearing
Reusable
100% recyclable
Economic
Competitive to wood, using
byproduct that would be burned
or thrown, it reduces CO2e in
many ways
Extruded wood composites - A sustainable solution for construction
Beautiful
Aesthetics resemble
that of high quality
wood and it caters for
different colors
Versatile
Used for decking, roofing,
covering and decoration
purposes
Strong
Can be used the same way as
wood, with same fasteners, can
be cut the same way too
Inert
The polymer integrity inhibits
it from moisture ingress and
termites
16. Energy efficient
Use of advanced
technology uses
electricity more
efficiently
Economic
Competitive to existing
commercial available hot
runner systems
Patent pending
Eco-Space Manifold - an energy and cost efficient molding solution
Versatile
Off-the-shelf or
custom built for your
production project. No
limitations and cost
effective modifications
