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ISSUE 2: JANUARY - JUNE 2011


    Keeping you informed on our
    National and International progress                                                                Digest
    www.dornan.ie	/	www.dornan.co.uk




         LIFT-OFF
          Dornan’s Legal and General team supervise a Heli-lift at the Kingswood site, Surrey.
          | Page 10-11




                                                                                                              •	See	the	progress	of	our	current	
                                                                                                                projects	in	the	Spotlight	section.
                                                                                                              •	Read	the	Review	section	for	details	
                                                                                                                of		our	recent	successful	completed	
                                                                                                                projects.
                                                                                                              •	Quality	standards	at	Dornan’s	
                                                                                                                remain	high.
                                                                                                              •	Always	winners:	two	Dornan	
                                                                                                                employees	receive	awards	and	
                                                                                                                recognition	for	their	expertise.
NEW	LONDON	OFFICE	LOCATION	|	Pg 9   PEMBROKE	PROJECT	PROGRESS	| Pg 6   DORNAN	CONTINUES	NISO	SUCCESS	|	Pg 4



                           MECHANICAL | ELECTRICAL | INSTRUMENTATION | CONTRACTORS | ENGINEERS
contents
    pg4                                1. HEALTH AND SAFETY


      pg6                              2. SPOTLIGHT ON PROJECTS:
                                         •	 PEMBROKE	POWER	STATION
                                         •	 LEGAL	&	GENERAL	
                                         •	 GMH
                                         •	 SCHERING	PLOUGH


      pg8                              3. QUALITY

                            pg9        4. UPDATE



                          pg10         5. FEATURE: LIFT OFF
                                         •	 READ	ABOUT	OUR	HELI	LIFT	AT	
                                            THE	LEGAL	&	GENERAL	SITE	IN	
                                            KINGSWOOD,	SURREY


      pg13                             6. REVIEW:
                                         •	 T2	DUBLIN	AIRPORT
                                         •	 IRISH	TIMES
                                         •	 GOOGLE
                                         •	 GSK	COLEFORD	
                                         •	 TICONA
                                         •	 EMC²


         pg16                          7. PEOPLE


             pg18                      8. NUTS & BOLTS




2   DORNAN	DIGEST	JANUARY	-	MAY	2011
message
from our CEO
         Firstly, I would like to take this opportunity in wishing you and
         your Company a prosperous 2011. 2010 was an exceptional
         year for Dornan Engineering, and I’m delighted to see we have
         carried our positive momentum through to this year.

         Throughout	2010,	we	achieved	strong	results	due	in	large	part	to	
         the	award	of	the	Electrical/Instrumentation	package	on	Pembroke	
         Power	 Station	 as	 well	 as	 our	 continued	 growth	 in	 the	 UK	 and	
         Belgium	markets.	
         This	is	an	exciting	time	for	Dornan	Engineering	and	we	are	looking	
         forward	to	new	growth	opportunities	in	the	months	ahead.	Thus	far	
         we’ve	 been	 extremely	 pleased	 with	 the	 demand	 of	 our	 services,	
         securing	new	projects	in	the	IT	and	Fit	out	sectors.			
         		
         Roadmap	for	the	Future
         There’s	 no	 dodging	 the	 fact,	 2011	 will	 be	 a	 difficult	 year	 for	 the	
         construction	 industry	 but	 our	 awareness	 of	 the	 market	 place	
         indicates	a	better	road	ahead.	
         On	our	part,	we	intend	to	continue	to	differentiate	Dornan	Engineering	
         from	the	Competition	by	further	improving	our	Customer	Service.	
         During	the	first	quarter	of	2011	we	intend	to	hold	a	number	of	in-
         house	seminars	focusing	on	the	critical	aspects	of	our	business;	
         “Business Development, Human Resources and Operations”	as	I	
         know	that	it’s	important	the	whole	Company	stays	focused	to	our	
         goal	 of	 continuously developing effective and innovative policies
         that ensure Dornan Engineering continues to expand the key role
         we play for existing and new clients around the globe.
         I	 want	 to	 ensure	 all	 employees	 are	 updated	 and	 trained	 on	 new	
         and	 existing	 procedures	 &	 IT	 tools.	 I	 want	 everyone	 to	 be	 Client	
         and	Project	focused;	we	are	a	service	company	and	as	such	we	
         must	ensure	our	clients	receive	quality	services.	Our	track	record	
         is	proven	and	continued	awareness	of	new	and	innovative	policies	
         and	procedures	will	ensure	Dornan	Engineering’s	success	into	the	
         future.	

         Looking	Ahead
         As	 we	 look	 toward	 the	 future,	 we	 believe	 that	 our	 strategic	
         partnerships	 around	 the	 globe,	 our	 already	 strong	 pipeline	 of	
         projects,	and	the	growing	demand	for	our	services,	will	strengthen	
         our	 market	 position.	 	 We	 are	 dedicated	 to	 improving	 the	 health,	
         safety	and	well-being	of	our	people.

         I	extend	our	sincere	thanks	to	our	loyal	customers,	our	employees	
         and	partners	and	I	promise	to	continue	keeping	you	all	apprised	of	
         the	new	and	exciting	developments	at	Dornan	Engineering.




         Brian Acheson,
         Chief Executive Officer
         January 2011




                                                                 DORNAN	DIGEST	JANUARY	-	MAY	2011   3
Health and Safety




                                                                                                                               In May 2010, Dornan Engineering
                                                                                                                               were audited by “Safety Schemes in
                                                                                                                               Procurement”.

                                                                                                                               Our	     EHS	   Manager	     compiled	
                                                                                                                               documentary	 evidence	 to	 meet	
                                                                                                                               the	 questions	 on	 our	 policy	 and	
                                                                                                                               arrangements	 for	 Health	 and	 Safety	
                                                                                                                               within	the	company.	

                                                                                                                               Compliance	with	UK	Health	and	Safety	
                                                                                                                               Regulations	 encompassed	 50%	 of	

    NISO Award for Dornan                                                                                                      the	 submission	 with	 the	 core	 criteria	
                                                                                                                               embodied	in	the	CDM	Regulations.	

                                                                                                                               Being	 CHAS	 Compliant	 will	 enable	
                                                                                                                               Dornan’s	to	secure	contracts	in	the	UK.	
                                                                                                                               Each	month,	thousands	of	contractors	
    Dornan Engineering’s EHS Manager                      defining	 the	 minimum	 level	 of	 acceptable	                       and	 consultants	 apply	 for	 work	 with	
    submitted an assignment to the National               work	practices.                                                      public	and	private	sector	organisations	
    Irish Safety Organisation / Northern                  EHS	Manager,	Paula	Kennedy	went	on	to	                               in	the	UK.	
    Ireland Safety Group in July 2010.	                   say	 that	 “the	 NISO	 Presidents	 Award	 will	
                                                          be	 used	 as	 a	 benchmark	 in	 our	 objective	                      The	 CHAS	 system	 was	 necessary	
    After	 3	 months	 of	 adjudicating	 from	 the	        towards	continuous	improvement”.                                     in	 order	 to	 secure	 the	 Great	 Minister	
    NISO	panel	on	600	entries,	118	companies	                                                                                  House	contract.
    received	 awards	 with	 Dornan	 Engineering	          Safety	 through	 environmental	 standards	
    receiving	 the	 3rd	 highest	 award	 on	 the	         is	 a	 Dornan	 motto	 which	 emphasises	 the	
    night	–	The	President’s	Award.                        belief	 that	 by	 doing	 our	 everyday	 work	 in	
    This	 All	 Ireland	 Award	 was	 presented	            a	professional	manner	with	respect	for	our	
    to	 EHS	 Manager	 Paula	 Kennedy	 by	                 colleagues	 and	 clients,	 we	 will	 naturally	
    Mary	 O’Rourke	 TD	 in	 recognition	 of	 the	         create	a	safe	work	environment.	Achieving	
    consistent	 commitment	 to	 excellence	               the	 President’s	 Award	 is	 a	 culmination	 of	
    in	 Health	 and	 Safety	 Management	 by	              years	 of	 effort	 by	 a	 company	 who	 can	 be	
    the	 company	 over	 a	 number	 of	 years.	            justifiably	proud.
    Traditionally,	multinational	companies	have	
    received	 the	 President’s	 award	 therefore	
    Dornan	Engineering	are	delighted	to	have	
    broken	new	ground	in	this	area.	
    2010	 was	 not	 the	 first	 time	 that	 Dornan	
    Engineering	 had	 taken	 part	 in	 the	
    NISO	 Awards.	 The	 company	 received	                                                                                     In the earlier part of 2010 Dornan
    recognition	 from	 NISO	 for	 5	 consecutive	                                                                              Engineering applied for the ECIA
    years	 	 including	 three	 Regional	 Awards	                                                                               Safety acknowledgement.
    and	 a	 Distinction	Award.	 However,	 it	 was	
    the	 consistent	 commitment	 to	 ongoing	
    improvement	 in	 health	 &	 safety	 that	 lead	                                                                            At	the	time	of	going	to	print	the	Safety	
    to	 its	 winning	 of	 one	 of	 the	 top	 accolades	                                                                        Department	 are	 working	 on	 an	
    this	year.	                                                                                                                Achilles	Questionnaire	relating	to	the	
                                                          Images:	 Top:	 Padraic	 Butler-	 NISO	 Chairman,	 Paula	 Kennedy-	   companies	safety	and	environmental	
    In	conjunction	with	core	business	elements,	          Dornan	Engineering	EHS	Manager,	Mary	O’Rourke-	T.D.	Above:
                                                                                                                               procedures.
    safety	deliberations	are	amalgamated	into	            Mary	O’Rourke	speaking	during	the	ceremony

    all	 aspects	 of	 operations	 including	 the	
    development	 of	 safe	 processes	 and	 risk	
    management	with	legislative	requirements	


4       DORNAN	DIGEST	JANUARY	-	MAY	2011
DORNAN ENGINEERING HAS THE
                                                                                                                FOLLOWING ACCREDITATIONS:

Dornan takes
Silver at
the RoSPA
Awards
Ceremony,
Birmingham

In March 2010 our EHS Manager, Paula              Kennedy	 said	 that	 ‘Dornan	 Engineering	
Kennedy, ventured into the UK Health &            have	 shown	 a	 commitment	 to	 protecting	
Safety Awards, the first application by           the	health	and	well	being	of	its	employees	
Dornan Engineering.                               and	 others.	 Entering	 the	 RoSPA	 awards	
                                                  reinforces	 the	 message	 that	 good	 health	
                                                  and	safety	is	good	for	business,	and	clearly	
The	 key	 fixture	 in	 the	 UK	 Health	 and	 demonstrates	an	organisation’s	dedication	
Safety	 calendar	 offers	 organisations	 a	 to	 improving	 performance	 in	 this	 crucial	
prime	 opportunity	 to	 prove	 their	 ongoing	 area.’
commitment	 to	 raising	 health	 and	 safety	
standards.
The	 RoSPA	 awards	 are	 not	 just	 about	 The	 Awards	 Ceremony	 was	 held	 at	 the	
reducing	 the	 number	 of	 accidents	 and	 Hilton	 Metropole	 Hotel	 in	 Birmingham	 on	
cases	 of	 ill-health	 at	 work;	 they	 help	 to	 13th	May	2010.	
ensure	that	organisations	have	good	health	 The	prestigious	Silver	Award	was	presented	
and	safety	management	systems	in	place.	 by	 Lord	 Jordan	 of	 Bournville,	 CBE,	 to	
In	the	current	economic	climate,	these	awards	 Derek	 Duffy,	 Operations	 Director	 &	 Paula	
demonstrate	that	employers	care	about	their	 Kennedy,	EHS	Manager.	
employees	and	will	not	let	health	and	safety	
standards	slip	even	if	times	are	tough.	




 External Audits on OHSAS 18001 & ISO 14001 Systems
Dornan Engineering were audited on                    has	 been	 successfully	 transcribed	 into	        panel	 for	 safety	 professionals	 in	 October	
November 8th – 10th 2010 inclusive                    Dornan	environment	and	safety	systems.	            2010.	 There	 were	 several	 applicants	
on our Safety Management Systems,                     Higher	 level	 systems	 such	 as	 Legal	           for	 the	 position	 with	 7	 candidates	 being	
OHSAS 18001 & our Environmental                       Compliance,	        Aspects	     &	    Impacts,	   appointed.	 The	 other	 6	 candidates	 are	   	
Management Systems 14001 by an                        Improvement	 Initiatives,	 Management	             from	 manufacturing	 &	 pharmaceutical	
external auditing company.                            Programmes	 and	 Order	 Progression	 were	         environments	 as	 well	 as	 two	 candidates	
                                                      audited.	 Documents	 at	 site	 level	 such	 as	    from	IBEC.
The	 auditor	 reviewed	 documentation	 from	          audit	findings,	accident	investigations,	risk	
our	 sites	 in	 Ireland,	 Frankfurt,	 Belgium,	       assessments	etc	were	also	audited.	                The	panel,	named	‘Health	&	Safety	Experts	
London	as	well	as	our	CCGT	Power	Plant	               It	 was	 a	 great	 achievement	 to	 have	 been	    for	 Europe	 and	 the	 Middle	 East’	 are	 now	
in	 Wales.	 (A	 special	 thank	 you	 to	 our	 Site	   audited	for	3	days	and	not	to	have	any	Non	        providing	 expert	 advice	 to	 manufacturing	
Safety	 Manager	 in	 Pembroke,	 Steve	                Conformance	 Report	 issued	 against	 the	         and	 pharmaceutical	 companies	 	 setting	
Griffiths	 &	 his	 team	 for	 their	 efforts	 in	     company	across	its	European	locations.	            up	 offices	 in	 European	 and	 Middle	 East	
preparing	the	Pembroke	site	for	the	audit).	          Congratulations	 to	 our	 EHS	 Manager,	           locations.	
The	 environmental	 and	 safety	 legislative	         Paula	 Kennedy,	 who	 has	 been	 successful	
requirements	 for	 each	 of	 these	 countries	        in	 securing	 a	 position	 on	 a	 newly	 formed	

                                                                                                                 DORNAN	DIGEST	JANUARY	-	MAY	2011          5
Spotlight on Projects
    PEMBROKE
    Dornan Engineering commenced work
    at the Pembroke Power Station on 7th
    June 2010, involving the Electrical &
    instrumentation and HVAC packages of
    work the largest combined cycle power
    plant ever built on a plant in UK.

    Our	 first	 task	 was	 to	 ensure	 for	 the	
    safeguard	of	our	workforce.	As	the	project	
    is	located	8km	outside	of	Pembroke	town,	
    in	a	remote	area	and	due	to	the	congested	
    nature	on	site	with	only	availability	of	20	car	
    parking	spaces,	Dornan	decided	(under	the	
    approval	of	Alstom)	to	transport	by	bus	all	
    employees	to	and	from	the	site.	
    We	 investigated	 a	 number	 of	 central	
    locations	 close	 to	 the	 main	 road	 and	 rail	
    networks	 around	 Pembroke	 town.	 Our	
    estimate	is	to	employ	a	workforce	of	around	
    350	 people	 over	 the	 project	 duration.	 We	
    started	 by	 developing	 a	 detailed	 Green	
    Travel	 Plan	 for	 submission	 for	 approval	
    to	 proceed	 to	 Alstom.	 This	 has	 resulted	  	
    in	 renting	 car	 park	 spaces	 and	 utilising	
    between	 4	 to	 5	 coaches	 daily	 during	
    peak	 times,	 staggered	 to	 alleviate	 road	
    congestion	in	the	area.	

    The	 aim	 of	 this	 Green	Travel	 Plan	 was	 to	
    minimise	 the	 impact	 of	 car	 travel	 on	 the	
    environment,	 by	 reducing	 congestion,	
    enhancing	accessibility	and	improving	local	
    air	 quality.	 Dornan	 Engineering’s	 Green	
    Travel	 Plan	 is	 a	 package	 of	 behavioural	
    and	 physical	 initiatives	 adopted	 by	 us,	 to	
    both	reduce	dependency	on	car	travel	and	
    to	promote	the	use	of	alternative	modes	of	
    transport	or	ways	of	working	that	will	reduce	
    car	 use	 to	 and	 from	 the	 Pembroke	 power	
    station	 and	 the	 immediate	 road	 network	
    surrounding	 the	 projects	 site	 location.	 We	
    want	this	travel	plan	to	work	and	act	as	our	
    strategic	document	to	manage	the	projects	
    transport	demands.	
    In	 order	 to	 meet	 our	 green	 travel	 plan	
    targets,	 there	 is	 a	 number	 of	 actions	 we	
    have	 taken	 to	 ensure	 success.	 These	
    can	 be	 used	 to	 a	 greater	 or	 lesser	 extent	
    according	 to	 local	 conditions,	 and	 will	
    be	 selected	 to	 suit	 the	 project	 and	 local	
    authority	 requirements.	 Dornan	 consulted	
    with	 Alstom	 and	 The	 Pembroke	 County	            Images:	Top & bottom left:	The	Pembroke	Power	Station	site	view	from	the	air.	Bottom middle:	The	Dornan	Engineering	team	on	site.	Bottom rig
    Council	Transport	Planners	/	Engineers	at	
    an	early	stage,	on	the	scope	of	the	Green	           had	a	flood	of	design	information	to	digest	                      the	 switchrooms	 been	 delivered	 in	 modular	
    Travel	 Plan.	 This	 ensured	 that	 all	 the	        in	order	to	build	to	specification.	Due	to	the	                   form	and	lifted	onto	support	steelwork	with	the	
    necessary	 considerations	 had	 been	 taken	         fast	track	nature	of	the	project	a	number	of	                     cable	ways	built	at	ground	level.	Despite	early	
    on	board	for	implementation.                         turnover	 packages	 were	 partially	 handed	                      challenges	 on	 the	 project	 the	 first	 systems	 –	
                                                         over	in	order	to	minimise	any	delay.	                             referred	 to	 as	 TOP’s	 (Turn	 Over	 Packages)	
    From	 day	 one	 our	 site	 team	 were	 under	        The	 build	 of	 the	 Areva	 GSU	 transformers	                    on	 Unit	 11	 were	 delivered	 to	 schedule.	 The	
    pressure	 to	 commence	 construction,	 with	         was	 an	 extremely	 difficult	 job	 but	                          spiders	web	of	scaffold	within	the	Turbine	Hall	
    the	first	of	the	400/21kV	GSU	transformers	          congratulations	 to	 all	 our	 team	 for	 making	                 made	it	difficult	for	the	team	when	installing	the	
    already	 in	 place	 and	 ready	 for	 assembly.	      it	 happen.	 The	 Cariboni	 bus	 duct	 was	 the	                  containment	 to	 the	 Gas	 &	 Steam	 and	 Steam	
    The	 project	 timescale	 for	 the	 complete	         first	 of	 its	 type	 installed	 by	 our	 appointed	              Turbine	Areas	but	on	we	sail	non	the	less.	The	
    electrical	installation	is	13	months	which	as	       sub-contractor	 and	 raised	 a	 number	 of	                       400kV	 cable	 routes	 from	 the	 NG	 sub-station	
    you	 can	 imagine	 is	 extremely	 demanding	         challenges	although	we	had	the	availability	                      has	started	and	is	progressing	well.
    even	in	ideal	conditions.	Our	first	task	was	        of	 another	 specialist	 to	 assist	 in	 its	
    to	appointment	sub-contracts	for	specialist	         completion.                                                       There	 has	 been	 major	 rane	 lifts	 of	 major	
    work,	 risk	 assessments	 and	 method	               The	 cable	 basements	 had	 to	 be	 fitted	 out	                  and	 expensive	 electrical	 equipment	 including	
    statements	for	approval	from	Alstom	as	well	         with	 cable	 containment–	 although	 they	                        modular	Switchrooms,	Generator	circuit	Breaker	
    as	approval	of	the	contract	programme.	We	           are	 not	 actually	 basements	 -	 because	 of	                    and	Diesel	Generators.	

6       DORNAN	DIGEST	JANUARY	-	MAY	2011
works,	all	whilst	keeping	the	existing	building	
                                                                                                 operational	24/7	which	includes	all	mission	
                                                                                                 critical	 plant	 serving	 Legal	 and	 General’s	
                                                                                                 existing	main	Data	centre.	
                                                                                                 The	works	also	include	the	complete	internal	
                                                                                                 refurbishment	 of	 their	 existing	 offices	 as	
                                                                                                 well	 as	 upgrading	 the	 BMS	 systems	 to	 a	
                                                                                                 thorough	breed	Trend	system	and	replacing	
                                                                                                 all	 the	 data	 transfer	 systems.	These	 works	
                                                                                                 are	 being	 carried	 out	 over	 6	 section	 and	
                                                                                                 some	 works	 that	 need	 to	 be	 carried	 out	 to	
                                                                                                 the	common	areas	are	being	undertaken	out	
                                                                                                 of	hours.
                                     LEGAL & GENERAL                                             The	 initial	 pre-construction	 works	 was	
                                                                                                 to	 conduct	 detailed	 M&E	 surveys	 and	
                                     Dornan Engineering Services were awarded the                evaluate	 proposed	 changes	 to	 the	 data	
                                     initial pre-construction M&E surveying works                and	 meeting	 /	 conference	 room	 facilities,	
                                     scope and then subsequent JCT Contract                      detailed	 programming	 and	 detailed	 site	
                                     for the complete refurbishment of Legal &                   logistics	 commencing	 fully	 on	 site	 on	 16th	
                                     General’s back office compound at Kingswood                 August	 2010.	The	 project	 finally	 completes	
                                     in Surrey.                                                  in	December	2011.	

                                     The	 works	 include	 the	 replacement	 of	 all	 roof	       Dornan	 Engineering	 Services	 fought	 off	
                                     cooling	plant	including	Cooling	Towers	and	Chiller	         fierce	 completion	 to	 win	 the	 project	 on	 a	
                                     sets	(which	had	to	be	carried	out	by	helicopter)	and	       single	stage	fixed	price	basis	against	3	other	
                                     the	 replacement	 of	 existing	 M&E	 plant	 including	      companies.
                                     Generator	 set	 upgrades	 and	 Fire	 Alarm	 system	




                                     GMH
                                     Dornan Engineering are providing the mechanical and
                                     electrical scope of work at Great Minster House, location
                                     of the Department of Transport.	
                                     The	 mechanical	 works	 include	 replacement	 and	
                                     refurbishment	of	VAV	unit,	attenuators	and	replacement	of	all	
                                     existing	grilles,	cleaning	of	all	ductwork	and	upgrade	of	BMS	
                                     system.	The	electrical	works	include	replacement	of	existing	
                                     luminaires	and	installation	of	new	lighting	busbar	system	to	
                                     include	 dali	 lighting	 control,	 emergency	 lighting	 with	 central	
                                     battery	system.	
                                     Great	 Minster	 House	 comprises	 two	 separate,	 but	 linked	
                                     buildings	approximately	27,300m	sq	over	six	floors	currently	
                                     housing	1,600	people.




                                     SCHERING PLOUGH
                                     Dornan Engineering is carrying out the HVAC
                                     Services Contract at Schering Plough’s (Now
ght:	3D	Model	of	the	Power	Station   MSD) Sterile Upgrade project in Heist Op-Den
                                     Berg, Belgium.
    Co-ordination	        and	
    planning	 continues	 to	
    be	a	critical	as	we	work	        The	 project	 works	 consists	 of	 extension	 of	 Black	
    through	 to	 the	 HRSG	          utilities,	 steam,	 condensate,	 chilled	 and	 heating	
    on	unit	11.	                     water	services	to	new	penthouse	plant	room	serving	
    There	 has	 been	 a	             the	clients	new	sterile	packaging	area.
    fantastic	 effort	 by	 the	      Dornan	 Engineering	 designed	 and	 provided	 a	 3-d	
    team	 on	 site	 to	 date	        model	 for	 the	 proposed	 HVAC	 installation	 as	 well	
    in	 extremely	 difficult	
    conditions,	 but	 the	           as	installing	all	ducting,	inline	components	and	four	
    challenges	will	continue	        number	custom	designed	laminar	air	flow	booths	to	
    as	 the	 requirement	 to	        provide	 grade	A	 operational	 areas.	 Phase	 1	 of	 the	
    accelerate	looms.                project	 is	 nearing	 completion	 with	 commissioning	
                                     scheduled	to	be	completed	by	end	of	February	2011.




                                                                                                               DORNAN	DIGEST	JANUARY	-	MAY	2011       7
Quality
                                                                                                              The	 NICEIC’s	 Approved	 Contractor	
                                                                                                              Scheme	is	designed	to	maintain	and	publish	
                                                                                                              a	 register	 of	 electrical	 contractors	 that	
                                                                                                              have	been	assessed	against	a	specific	set	
                                                                                                              of	competency	requirements,	in	particular	
                                                                                                              the	 national	 electrical	 safety	 standard	 BS	
                                                                                                              7671	the	IEE	Wiring	Regulations.		

                                                            Dornan Engineering is a member of the             All	 Approved	 Contractors	 are	 subject	 to	
                                                            NICEIC’s (National Inspection Council             periodic	 assessments.	 The	 purpose	 of	
                                                            for Electrical Installation Contracting)          the	 periodic	 assessment	 is	 to	 check	 that	
                                                            Approved Contractor Scheme.                       the	 business	 is	 maintaining	 its	 technical	
                                                            This	follows	assessment	by	the	NICEIC	of	         standards	and	is	continuing	to	comply	with	
                                                            projects	completed	in	Ireland	and	the	UK.	        the	NICEIC	rules	relating	to	enrolment.


    Dornan Engineering continues to
    offer the reassurance to complete                         While our recently completed M&E
    projects      to    high      standards                   projects at GlaxoSmithKline in
    demanded by our Clients.                                  Coleford Gloucestershire and EMC
    Supply	 line	 management	 involves	                       in Cork involved traditional system
    building	 close	 relationships	 with	                     test, commissioning and handover
    selected	suppliers	and	in	many	cases	                     at project completion, many of our
    participating	 in	 client’s	 certification	               projects now undergo continual
    schemes.	                                                 phased handover of systems and
                                                              zones as the project progresses.

                                                              Continual	 mid	 project	 handover	 of	        Turbine)	 Power	 Plant	 in	 Pembroke,	 our	
                                                              completed	 installations	 is	 challenging	    Quality	and	Handover	team	are	meeting	
                                                              for	our	Quality	team	but	has	contributed	     an	 aggressive	 schedule	 of	 system	
    One	 such	 scheme	 is	 the	 Achilles	                     to	 improved	 onsite	 quality	 and	 project	  turnovers	 for	 the	 electrical	 installation	
    Building	Confidence	scheme	on	which	                      control.                                      and	more	specialist	areas	of	transformer	
    we	are	certified.	
                                                                                                            and	 bus	 duct	 assembly	 and	 complex	
    The	 scheme	 is	 a	 supply	 line	                         Our	 team	 on	 the	 Legal	 and	 General	 cable	support	structures.
    accreditation	      standard	          which	             Project	in	Surrey	have	been	successfully	
    assesses	 our	 abilities	 in	 areas	 of	                  completing	 and	 handing	 over	 sections	 The	 project	 will	 see	 a	 progressive	
    safety,	 sustainability,	 Quality,	 financial	            of	 the	 occupied	 live	 building	 including	 handing	over	of	systems	in	each	of	the	5	
    stability,	continuous	improvement.	                       all	 inspection,	 test,	 commissioning	 and	 turbine	halls	(Units	11	to	51)	in	succession	
    Among	 the	 companies	 who	 use	                          health	 and	 safety	 records	 applicable	 to	 including	 completion	 of	 the	 common	
    ‘Building	Confidence’	as	the	means	to	                    the	scope	of	work.	                           support	facilities	on	site.		To	date	Unit	11	
    assess	their	suppliers	are	Bovis	Lend	
                                                                                                            is	substantially	handed	over	and	turnover	
    Lease,	 British	 Land,	 Costain,	 Davis	
    Langdon,	Kier	Group,	Mace,	Shepherd	                      From	a	Quality	point	of	view	each	weekly	 of	 systems	 in	 units	 11,	 21	 and	 31	 now	
    Construction,	 Simons	 Construction,	                     report	 reflects	 progress	 on	 method	 overlap,	 demanding	 close	 co-operation	
    Skanska,	Swift	Horsman	and	Tarmac.                        statements	 for	 future	 commissioning	 between	 Dornan	Area	 Superintendents,	
                                                              activities,	 progress	 on	 areas	 currently	 Dornan	 project	 planning,	 control	 and	
                                                              being	commissioned,	and	documentation	 quality	teams	and	Alstom	Engineers.
                                                              status	on	areas	for	which	commissioning	
                                                              is	complete.	To	date	we	have	successfully	 Our	vision	is	to	further	develop	our	Quality	
                                                              handed	over	several	M&E	sections	of	the	 Management	 and	 project	 handover	
                                                              live	building,	and	roof	plant	room.           systems	 to	 allow	 and	 offer	 ongoing	
    Bob Feaheny
    Quality Manager                                                                                         verification	and	turnover	of	systems	and	
                                                              On	 the	 CCGT	 (Combined	 Cycle	 Gas	 building	zones.




                                                     Our Mechanical division comes under                 BM	TRADA	Certification	carries	out	all	of	the	
                                                     the spot light of BM TRADA (Certification           inspection	 and	 assessment	 visits	 for	 HVCA	
                                                     body accredited by UKAS).                           and	 has	 done	 so	 since	 the	 scheme	 launch	
                                                                                                         in	April	2003.
                                                     As	 members	 of	 the	 HVCA	 (Heating	 and	
                                                     Ventilating	  Contractors	        Association)	     Membership	of	third	party	Schemes	provides	
                                                     Dornan	 Engineering	 is	 subject	 to	 a	 regular	   our	clients	with	the	confidence	that	our	work	
                                                     independent	 third	 party	 inspection	 and	         is	completed	by	competent	staff	and	complies	
                                                     assessment	 audit	 to	 verify	 our	 technical	      with	relevant	safety	and	Quality	standards.
                                                     competence	and	commercial	capability.	


8    DORNAN	DIGEST	JANUARY	-	MAY	2011
Update




  Dornan acquires new Central London location
    Dornan Engineering UK is pleased                objective	 to	 build	
    to announce that it has successfully            capacity	for	the	future.	
    moved offices, from initial setup
    in Hammersmith to the heart of
    Westminster,    neighbouring    the             Clients	 of	 Dornan	
    Houses of Parliament.                           Engineering	          will	
                                                    benefit	 immediately	
                                                    from	 the	 move	 in	
    Our	 new	 offices	 offer	 increased	 office	    having	 more	 meeting	
    space,	 together	 with	 an	 upgrading	 of	      rooms	 and	 better	
    our	 IT	 infrastructure;	 which	 will	 provide	 facilities	available.
    better	 facilities	 and	 services	 for	 our	    At	 the	 same	 time,	
    employees	&	clients	in	the	future.              Dornan	 Engineering	
    The	move	allows	Dornan	Engineering	to	          UK	 has	 upgraded	 its	
    occupy	 a	 larger	 floor	 space	 on	 the	 fifth	IT	infrastructure.	
    floor	of	No.	36	Broadway,	Westminster.	                                                           an	 open	 invitation	 to	 all	 its	 clients	 to	
    The	 nearest	 Underground	 is	 St.	 James	                                                        come	 and	 visit	 the	 new	 offices,	 and	 to	
    Park	Tube	Station.	                                The	 new	 network	 makes	 our	 Office-
                                                       to-Office	     and	      Office-to-Project	    learn	more	about	the	improved	facilities	
                                                       communication	 more	 efficient	 thus	          and	 services	 available	 now	 and	 in	 the	
    36	Broadway	provides	a	200%	increase	 allowing	greater	security,	online	support	                  future.
    in	 the	 floor	 area	 from	 our	 last	 office	 in	 and	 storage	 space	 for	 our	 offices	 and	
    Hammersmith.	 The	 move	 is	 a	 sign	 of	 sites	into	the	future.
    our	 business’s	 rapid	 development	 over	 Dornan	Engineering	would	like	to	extend	               Images:	Top left:	London	Office	Reception. Top right:	View	of	
    the	 last	 year	 and	 also	 fulfils	 a	 strategic	                                                the	office.	Bottom:	Dornan	London	team.




                    •
PROJECTS SECURED




                        Legal and General
 SINCE LAST ISSUE




                    •   UCL Laboratories
                    •   Royal Mail Sorting Depot
                    •   Google
                    •   Pembroke
                    •   Schering Plough
                    •   East Grinstead



                                                                                                                    DORNAN	DIGEST	JANUARY	-	MAY	2011                   9
Feature

     Lift Off
     After months of concise planning and preparation,
     Dornan’s Legal and General team, led by Project
     Manager Paul Morley and Health & Safety Manager
     Martin Rooney, executed a successful Helicopter
     lifting and final positioning of new Chillers and
     Cooling Towers to L4 Roof of the Legal and General
     office in Kingswood, Surrey.

     Supported on the day by Helirig Ltd and Plant Movements
     Ltd, the Helicopter took off from the Legal and General
     Sports field, on the East side of the building and took just
     75mins to execute 20 lifts.
     A total of 4 chillers, 8 compressors, 4 cooling towers and 4
     cooling towers fans were lifted into place. The heaviest of
     the equipment weighed in at 2.5 tonnes.
     A team of 14 men were on hand to ensure the lifting was
     executed as planned. All pieces of equipment were marked
     out and numbered, corresponding to the placement area
     on the roof for the Pilot to navigate the equipment into
     place with ease and precision.
     All parties involved were pleased with the smooth running
     operation of the lift on the day.

     See the full video of the Heli-lift action on our website:
     www.dornan.ie




10      DORNAN DIGEST JANUARY - MAY 2011
‘‘   Following	on	from	the	successful	relationship	built	
     between	Mace	and	Dornan	Engineering	Services	
     on	 the	 Newbury	 Data	 Centre	 for	 Nationwide	
     Building	Society,	where	Mace	achieved	the	British	
     Safety	Council	5	Star	award,	the	Sword	of	Honour	
     and	 the	 5	 Star	 Environmental	 Award	 we	 were	
     keen	to	ensure	the	high	standards	achieved	were	
     maintained	 on	 all	 of	 our	 science	 and	 technology	
     projects.

     Health	 and	 Safety	 was	 therefore	 a	 key	
     consideration	 when	 awarding	 the	 sub-contract	
     for	the	works	at	Kingswood	House,	as	the	project	
     contains	some	particular	challenges	including	the	
     lifting	of	new	plants	onto	the	roof	by	helicopter.

     Dornan	 have	 yet	 again	 proved	 to	 be	 the	 right	
     choice;	 winning	 our	 monthly	 health	 and	 safety	
     league	 three	 months	 running	 despite	 tough	
     competition	from	other	sub-contractors.	

     The	proactive	approach	to	Health	and	Safety	and	
     the	commitment	of	a	permanent	representative	in	
     Martin	Rooney	for	this	task	have	all	played	a	part	
     in	this	achievement,	as	has	the	active	participation	
     in	the	safety	committee	meetings	and	our	BMOS	
     (Behavioural	 Management	 of	 Safety)	 scheme	
     which	seeks	to	modify	the	actions	of	those	working	
     on	site	by	getting	them	to	look	at	what	is	and	is	not	
     safe	on	site	for	themselves.	The	aim	is	to	change	
     all	of	our	attitudes	to	safety	and	create	an	ongoing	
     safe	culture.	

     The	management	and	execution	of	the	helicopter	
     lifting	 and	 plant	 movement	 activities	 over	 the	
     course	 of	 one	 weekend	 again	 had	 to	 be	 well	
     planned	 and	 coordinated	 in	 advance	 between	
     our	 two	 companies	 to	 ensure	 logistics,	 security	
     and	 welfare	 requirements	 were	 all	 meshed	 and	
     could	 be	 cohesively	 presented	 to	 the	 client	 and	
     their	 CDM-C	 (Construction	 Design	 Management	
     Co-ordinator),	 responsible	 for	 advising	 the	 client	
     on	the	suitability	of	our	methods	from	a	Health	&	
     Safety	point	of	view.

     The	works	were	carried	out	to	plan	without	a	hitch	
     and	 20	 lifts	 were	 completed	 in	 75	 minutes	 with	
     loads	 of	 up	 to	 2.5	 tonnes	 being	 moved.	 We	 still	
     have	 twelve	 months	 to	 run	 on	 this	 project	 and	
     plenty	 more	 challenges	 to	 face	 but	 we	 can	 look	
     forward	with	confidence	knowing	we	have	the	right	
     team	for	the	job.

     Chris Jarman
     Mace Project Manager




                                             Paul Morley (left)
                                             and Martin Rooney
                                             (right) of Dornan
                                             Engineering Services
                                                                 ’’
                                             receive their second
                                             monthly Health and
                                             Safety award from
                                             Marc Beattie M&E
                                             Manager for Mace.




                            DORNAN	DIGEST	JANUARY	-	MAY	2011        11
Review                                         T2 DUBLIN AIRPORT / IRISH TIMES / GOOGLE


     Flying
     High with
     Dornan
     Dornan Engineering has completed the
     Mechanical installation of the state-
     of-the-art baggage handling system at
     Dublin Airport new Terminal 2 facility.	

     The	project	was	part	of	the	new	75,000sqm	
     Terminal	2	building	which	has	the	capacity	
     to	 allow	 15	 million	 passengers	 use	 the	
     facility	 annually.	Terminal	 2,	 which	 opened	
     on	the	19th	November	2010,	took	3	years	to	
     complete	and	at	a	cost	of	€609m.
     Dornan	 Engineering	 was	 selected	 by	
     Siemens	Airport	Logistics,	a	global	market	
     leader	 in	 baggage	 and	 cargo	 handling	
     solutions	 and	 systems	 integration	 for	
     airports,	 to	 install	 the	 baggage	 system	
     on	 one	 of	 Ireland’s	 most	 prestigious	
     construction	projects.
     Dornan	 Engineering’s	 scope	 of	 work	
     included	 the	 mechanical	 installation	 of	 6	
     kilometres	of	conveyor	system,	56	check-in	
     desks	&	6	arrival	carousels.	
     The	project	was	divided	into	13	sectors	and	
     covered	 3	 main	 areas;	 the	 baggage	 hall,	
     check-in	area	and	the	arrivals	area.	
     The	 system	 included	 x-ray	 facilities	 and	 Dornan	Engineering	was	pleased	to	be	part	
     radiation	scanners	for	screening	bags	and	 of	 the	 Siemens	 project	 team	 awarded	 a	
     parcels	 as	 well	 as	 arrival	 carousels	 for	 contractor	safety	award	during	the	project.
     passenger	bag	collection.
     The	installation	of	such	a	complex,	diverse	
     and	 state-of-the-art	 system	 took	 great	
     planning	 and	 dedication	 from	 the	 Dornan	 Images from clockwise from top:	1)	The	arrival	baggage	carousel	at	the	
                                                      new	Terminal	 2,	 Dublin	Airport.	 2)	 Building	 exterior	 of	 the	Terminal.	 3)	
     Engineering	site	&	management	team.	The	 Site	 worker	 inspecting	 whilst	 he	 installs	 one	 of	 the	 6	 baggage	 arrival	
                                                      carousels	.	4)	Site	workers	working	away	on	the	6	kilometres	of	conveyor	
     project	 was	 completed	 with	 zero	 time	 loss	 system.	5)	T2	Dublin	Airport	site	team.
     including	all	sub	contractors.



                                                                         Dornan Engineering has just currently                            Office.	
             GOOGLE                                                      the    Mechanical   and    Electrical
                                                                         installation works for Google at 1
                                                                                                                                          Google	 aims	 to	 produce	 a	 design	 that	
                                                                                                                                          cultivates	 an	 energized	 and	 inspiring	
                                                                         Grand Canal, Dublin 4.                                           work	 environment	 that	 is	 relaxed	 but	
                                                                                                                                          focused,	and	buzzing	with	activities.	The	
                                                                         The	 building	 will	 be	 used	 for	 Google	                      office	 design	 is	 about	 functionality	 and	
                                                                         Engineering	European	Headquarters.	                              flexibility	in	the	personal	workspace	and	
                                                                         The	 fast	 track	 project	 commenced	 in	                        choice	 and	 diversity	 in	 the	 community	
                                                                         October	2010	and	is	due	for	completion	                          areas,	 creating	 an	 environment	 that	
                                                                         in	January	2011.	                                                holistically	supports	the	Zooglers	in	their	
                                                                                                                                          work	and	well-being.	
                                                                         Google	 is	 not	 a	 conventional	 company	
                                                                         and	 does	 not	 intend	 to	 become	 one,	                        The	completed	Google	building	is	a	true	
                                                                         this	 is	 apparent	 in	 their	 new	 7500	 sq/m	                  reflection	of	a	forward-thinking	company	



12        DORNAN	DIGEST	JANUARY	-	MAY	2011
IRISH TIMES
                                                 Dornan Engineering was contracted to complete the Mechanical and
                                                 Electrical installation works on the Former Irish Times Headquarters.

                                                 Work	 was	 completed	 on	 the	 redevelopment	 of	 the	 former	 offices	 of	 the	
                                                 Irish	Times	on	D’Olier	&	Fleet	Street,	Dublin	2	in	April	2010.	The	project	
                                                 started	in	September	2008.

                                                 The	project	allowed	for	the	retention	of	listed	buildings	and	shopfronts	along	
                                                 D’Olier	Street	but	permitted	the	removal	&	redevelopment	of	the	buildings	
                                                 along	Fleet	Street	and	the	construction	of	a	large	atrium	connecting	the	
                                                 original	listed	buildings	with	a	new	structure	facing	Fleet	Street.

                                                 The	gross	floor	area	of	the	development	is	8,427	square	metres	(90,707	
                                                 square	feet)	of	which	2,309	square	metres	(24,854	square	feet)	is	retained	
                                                 floorspace	 and	 6,118	 square	 metres	 (65,854	 square	 feet)	 is	 new	 floor	
                                                 space.

                                                 The	development	consists	of	a	mix	of	commercial,	retail,	restaurant	and	
                                                 high	end	residential	units.

                                                 The	Irish	Aviation	Authority	moved	into	the	Building	in	May	2010	and	are	
                                                 currently	the	main	tenant	in	the	Building.




that	 is	 prepared	 to	 adopt	 innovative	
approaches.	
The	 high	 quality	 and	 detailed	 fit-out	
consists	 of	 Open	 Plan	 Office	 Areas,	
cellular	offices,	Irish	Pub,	meeting	rooms,	
Phone	 boots,	 huddle	 rooms,	 fish/chip	
shop,	massage	rooms,	tech	shop,	music	
rooms,	 relax	 areas	 and	 4No	 comms	
rooms.	

Google	 are	 basing	 the	 fit	 out	 on	 their	
Head	Office	in	Zurich.




                                                                                                DORNAN	DIGEST	JANUARY	-	MAY	2011    13
Review                               GSK COLEFORD / EMC / TICONA


     GSK COLEFORD
     Dornan Engineering UK are pleased
     to have been involved in the project
     which was part of GSK’s recent £67m
     investment in the new bottling plant at
     Coleford – the largest capital investment
     for the Consumer Healthcare business
     at GSK.

     We	carried	out	the	mechanical	and	electrical	
     installation,	 working	 closely	 with	 Project	
     Management	 and	 the	 GSK	 management	
     team.	 We	 worked	 hand	 in	 hand	 with	 our	
     helpful	 client	 to	 ensure	 that	 there	 were	 no	
     problems	with	the	project,	despite	working	
     in	close	proximity	to	the	operating	plant.
     We	 co-ordinated	 with	 the	 bottling	 plant	
     installers	and	operators,	Logoplaste,	as	well	
     as	 the	 other	 contractors	 on	 site	 including	 	
     Chalcroft.	 We	 built	 a	 load	 bearing	 scaffold	
     to	 take	 the	 20	 tonne	 chillers	 and	 installed	
     all	the	plant	successfully,	in	a	very	tight	site	
     perimeter.

     The	Mechanical	and	HVAC	Scope	included	
     Air	 Handling	 Units	 &	 associated	 ducting	
     systems,	 Steam	 and	 Condensate	 pipe,	
     Chilled	 Water	 and	 Condenser	 pipe	 work	
     from	Adsorption	 chillers	 to	 Hybrid	 Cooling	
     Towers,	LPHW	pipe	 work	from	a	steam	to	
     LPHW	 heat	 Exchanger,	 Domestic	 Water	
     Pipe	 work,	Air	 Conditioning	 system	 to	 the	
     Offices	 and	 Lab,	 Building	 Management	
     System	 and	 instrumentation.,	 Air	 &	
     Waterside	 commissioning	 of	 the	 above	
     systems.
     	
     The	Electrical	Scope	consisted	of	LV	boards,	
     Mains	 Cables	 from	 the	 HT	 Transformers	
     to	 the	 LV	 Boards,	 Sub	 Distribution	 Boards	
     and	 all	 Cabling	 from	 LV	 boards,	 power	
     cabling	 to	 HVAC	 plant	 small	 power,	 LV	
     power	to	moulding	plant,	Data	cabling	and	                                                                               TICONA
     Data	 installation,	 Fire	 Alarm	 and	 interface	
     with	 the	 existing	 factory	 alarm,	 earthing	
     installation,	lightening	protection	installation	
     and	 Security	 System.	The	 systems	 had	 to	
     be	commissioned	in	phases	and	we	carried	
     out	a	controlled	handover	of	the	systems	in	
     a	phased	manner	as	production	equipment	
     was	installed	and	brought	on	line.

     The	final	act	of	this	phased	handover	takes	
     place	on	the	15th	February	with	the	full	load	
     test.	
     Our	 site	 management	 team	 consisted	
     of	 Dermot	 Daly,	 Fergal	 Meagher,	 Tony	
     Dunican,	 Pat	 Hunt.	 John	 O’Mahony,	
     James	Dougan,		Brian	Flaherty	and	Martin	
     Rooney.	The	 quality,	 safety	 record	 and	 on	                                                                                   Dornan Engineeri
     time	delivery	of	the	project	is	a	credit	to	the	      Images:	 From top- Roof	 Pipe,	 Offload	 Hybrid	 Coolers,	 Pipe	
                                                                                                                                       completion of the T
                                                           Plantroom,	Adsorption	chillers	installed	and		Roof	Pipes.
     team.                                                                                                                             The	 Polymerisation	



14       DORNAN	DIGEST	JANUARY	-	MAY	2011
EMC²
      Dornan’s has completed the implementation
      of an energy saving project on EMC²
      Campus, in Ovens, Co. Cork.

      EMC²	is	a	world	leading	data	management	
      and	 IT	 infrastructure	 provider.	 They	 have	
      been	 successfully	 implementing	 energy	
      saving	strategies	in	their	Cork	plant,	and	this	
      project	 forms	 another	 part	 of	 their	 overall	
      plan.	 Supported	 by	 SEAI	 (Sustainable	
      Energy	 Authority	 of	 Ireland),	 the	 project	
      has	 successfully	 implemented	 free	 cooling	
      technology	to	a	number	of	areas	at	EMC².
      The	 Dornan	 project	 team	 consisted	 of	
      Dermot	 Daly,	 Tim	 O’Donnell,	 Peter	 Farrell,	
      Paul	 McGuire	 and	 Kevin	 Donovan,	 who	 all	
      worked	closely	with	ARUP	Cork,	and	EMC²	
      to	ensure	that	the	integration	of	new	services	
      with	 systems	 and	 within	 operational	 rooms	
      proceeded	without	any	service	interruptions.	
      The	project	required	close	coordination	with	
      many	 large	 crane	 lifts,	 varied	 work	 fronts	
      and	tight	deadlines.
      Ambient	 Rooms:	 the	 Air	 Handling	 Units	
      with	mixing	sections	were	re-furbished	and	
      AHUs	 which	 were	 recirculation	 only	 had	
      mixing	 sections	 installed.	 This	 allows	 the	      fitted	and	EC	type	plug	fans	provided.                  savings	 are	 displayed	 in	 real	 time.	
      cooling	 load	 be	 partly	 or	 totally	 achieved	     CB2	Data	Centre:	free	cooling	in	the	form	of	           The	 project	 comprised	 of	 elements	 of	
      using	fresh	air.                                      dry	 coolers	 were	 integrated	 into	 the	 chiller	     mechanical,	 electrical,	 BMS	 and	 builders	
                                                            installations	 and	 EC	 type	 plug	 fans	 were	         works.	We	carried	out	the	role	of	PSCS	on	
      Thermocycling	 Rooms:	 free	 cooling	 was	
                                                            installed	in	the	internal	CRAC	units.                   the	project.
      achieved	 using	 pre-cooling	 coils	 in	 the	 Air	
      Handling	Units	served	by	two	roof	mounted	            New	high	efficiency	motors	were	installed	in	           This	 project	 builds	 on	 and	 continues	 our	
      dry	coolers.                                          the	AHUS	and	Variable	Speed	Drives	were	                successful	 relationship	 with	 EMC²	 where	
                                                            installed	 to	 control	 the	 motors.	 This	 allows	     we	 had	 previous	 implemented	 a	 chiller	
      IDC	 Data	 Centre:	 free	 cooling	 is	 achieved	
                                                            the	 fans	 run	 at	 their	 most	 efficient	 duty	 to	   replacement	project	in	2009.
      by	 installing	 pre-cool	 coils	 in	 the	 computer	
      room	 air	 conditioning	 (CRAC)	 units	 and	          serve	the	client’s	needs.
      a	 dry	 cooler	 on	 the	 roof.	 The	 refrigerant	     The	 total	 installation	 is	 closely	 controlled	      Images:	Top:	One	of	the	Chillers	gets	installed	on	the	roof. Bottom
      based	computer	room	air	conditioning	units	
                                                                                                                    left:	The	team	supervise	the	installation	works.	Bottom right:	Dornan	
                                                            and	 monitored	 by	 the	 networked	 Building	           Engineering	team,	L-R:	Tim	O’Donnell,	Dermot	Daly,	Liam	Flynn	and	
      (CRAC)	 had	 variable	 flow	 control	 valves	         Management	 System	 and	 the	 resulting	                Paul	McGuire




                                                  remaining	work.	Loop	checking	is	progressing	              Frankfurt	Main	Airport	expansion.	The	existing	
                                                  well	 with	 3,748	 loops	 now	 complete	 out	 of	 a	       Ticona	 plant	 at	 Kelsterbach	 is	 situated	 in	 the	
                                                  total	 of	 5,272.	 The	 target	 finish	 date	 for	 the	    approach	path	of	the	new	airport	runway	and	as	
                                                  Trioxane	 unit	 is	 the	 25	 February	 2011,	 and	         a	result	needed	to	be	relocated.	The	resultant	
                                                  Polymerization	is	targeted	for	the	end	of	March	           project	 is	 the	 largest	 single	 investment	 in	 the	
                                                  2011	 with	 the	 final	 systems	 handover	 and	            history	of	the	company.	The	existing	facility	in	
                                                  demobilisation	being	carried	out	in	April	2011.            Kelsterbach	is	scheduled	to	be	closed	down	in	
                                                  In	November	2010,	Dornan	had	a	peak	labour	                June	2011.	The	engineering	design	was	carried	
                                                  force	 of	 350	 personnel.	 On	 the	 2nd	 February	        out	by	Fluor	from	their	offices	in	Haarlem,	The	
                                                  2011,	we	will	have	achieved	500,000	safe	man-              Netherlands	and	Gliwice,	Poland.	
                                                  hours	without	a	recordable	incident	or	a	Loss	of	          The	new	Ticona	facility	will	be	able	to	produce	
                                                  Time	Incident.	                                            up	to	170	000	tons	of	plastic	granulate	per	year,	
                                                  Dornan’s	 scope	 of	 work	 involved	 the	 supply	          a	40%	increase	on	the	Kelsterbach	production.
                                                  of	 engineering	 design,	 project	 management,	
                                                  materials	 supply	 and	 installation	 services,	
                                                  for	 the	 Electrical	 and	 Instrumentation	 works	
                                                  associated	 with	 the	 project.	 This	 included	 1	
                                                  million+	 metres	 of	 cable,	 153,000	 metres	 of	
ing are currently at 95% overall cable	ladder/tray	and	the	installation/testing	of	
Ticona TiGer Project, Germany.                    ~12,000	instruments.	
	 and	 Trioxane	 units	 form	 the	 bulk	 of	 the	 This	 project	 was	 instigated	 as	 part	 of	 the	



                                                                                                                               DORNAN	DIGEST	JANUARY	-	MAY	2011                      15
People
                           With	 the	 expansion	 of	 Dornan	             It	 is	 our	 policy	 to	 promote	 and	 encourage	 career	
                           Engineering	 to	 new	 markets	 our	           satisfaction	 and	 progression	 through	 academic	
                           project	 management	 teams	 have	             courses,	 internal	 training	 and	 education,	 participation	
                           excelled	 in	 their	 adaptability,	           on	new	projects	and	acquiring	new	skills	to	up-skill	and	
                           resilience,	 quickness	 to	 change	           develop	to	each	employee’s	potential.	
                           direction,	 and	 customer-focus.	 Our	        Our	 revised	 Performance	 Management	 system	 will	
                           Company	recognises	that	its	people	           foster	effective	methods	of	goal	setting,	communication	
                           are	behind	the	Company’s	success	             and	 empowerment	 through	 responsibility	 and	
     and	 so	 it	 will	 remain	 a	 corporate	 priority	 to	 develop	     ownership.	
     all	 employees	 to	 meet	 the	 highest	 of	 engineering	            HR	 policies	 establish	 the	 organisational	 culture	 and	
     standards.	                                                         climate	 in	 which	 employees	 have	 the	 competency,	
     At	Dornan	Engineering,	the	HR	function	runs	parallel	to	            concern	and	commitment	to	serve	our	customers	well.	
     the	needs	of	the	Organisation	and	towards	the	business	             With	 this	 in	 mind,	 HR	 will	 continue	 to	 champion	 the	
     strategic	objectives	for	performance	and	growth.	New	               organisational	mission,	vision,	values,	goals	and	action	
     and	 revised	 HR	 policies	 &	 procedures	 have	 been	              plans.	
     launched	to	ensure	the	Company	supports	employee	
     development	 through	 Continued	 Professional	
     Development,	 Educational	 Assistance,	 Training	 &	
     Development	and	Performance	Management.	
     We	 believe	 employee	 development	 polices	 provide	
     a	 framework	 to	 maximise	 team	 and	 individual	                   Úna Courtney
                                                                                                                                                                DORN
     contributions	to	achieve	our	organisational	objectives.	             HR Manager
                                                                                                                                                                   C
                                                                                                                                                               On the 8th of Sep
     Eoghan Geary wins 2010 Craftsman Award                                                                                                                    in a charity Cycle
                                                                                                                                                               The	challenge	was
     Many congratulations to Eoghan                Department,	 Institute	 of	 Technology	                                                                     total	distance	of	24
     Geary, E&I Technician at Dornan               Carlow,	 nominated	 Mr.	 Eoghan	 Geary	 of	                                                                 Power	Plant	projec
     Engineering, who won the prestigious          Dornan	 Engineering	 for	 the	 Craftsman	                                                                   local	cause.	The	Te
     2010 Craftsman ISA Award.                     Award.	                                                                                                     Paul	Carvill	from	T
                                                   The	 awards	 ceremony	 took	 place	 in	                                                                     Holland.	John	Rich
     The	Ireland	section	of	ISA	has	conducted	     University	 College	 Cork	 on	 Monday	 the	
     the	annual	Honours	&	Awards	programme	        13th	 of	 December	 2010.	 The	 event	 was	                                                                 Jamie	Barlow	reco
     since	1980.	This	programme	is	intended	to	    attended	 by	 Award	 Recipients,	 their	
     acknowledge	 and	 encourage	 excellence	      immediate	 family,	 representatives	 from	
     amongst	 those	 involved	 in,	 and	 those	    Academia	 and	 General	 Industry	 and	 the	                                                                 DAY	 1:	 DERBY	 TO
                                                                                                                                                               (130	MILES)
     training	 for	 careers	 in	 Automation,	      ISA	 Ireland	 Section	 Executive	 Board.	
     Instrumentation	 and	 related	 areas	 of	     The	 President	 of	 ISA,	 Mr	 David	 O’Brien	    EMC,	 Merck	 Sharpe	 &	 Dohme,	                            It	was	fair	to	say	that	
     technology.	                                  opened	 the	 event	 and	 presented	 the	         Pfizer,	 Bristol	 Myers	 Squibb,	 Tynagh	                  off	at	6am,	I	could	ha
     FAS	 Lecturers	 throughout	 Ireland	     	    awards	 to	 the	 successful	 nominees.	          Powerstation	 and	 Aghada	 Powerstation	                   would	have	rather	do
     nominated	 their	 best	 final	 year	          Eoghan	served	his	4-year	apprenticeship	         to	name	but	a	few.                                         spin	that	was	now	on
     Instrumentation	 Apprentice	 for	 notable	    with	Dornan	Engineering	as	an	Electrical	        Eoghan	 is	 currently	 working	 at	 the	                   However	 after	 a	 ca
     academic	 and	 practical	 achievements	       and	 Instrumentation	 Apprentice.	 He	 has	      Pembroke	Powerstation	Project	in	Wales.		                  numerous	 espressos
     in	 instrumentation.	 Mr.	 James	 Doyle	      worked	 on	 various	 projects	 throughout	                                                                  to	tackle	Day	1	of	the
     Senior	 Instrumentation	 Lecturer,	 EMA	      Ireland	 including	 Whitegate	 IIP,	 Cordis,	    Image:	Winner	Eoghan	Geary	accepts	his	medal	from	David	
                                                                                                    O’Brien,	President	ISA	Ireland.                            Our	 route	 would	 see
                                                                                                                                                               Newport,	 Uttoxeter,	
                                                                                                                                                               we	would	join	the	A4
                                                                                                                                                               complete	Day	1.	
     Sean Walsh awarded ‘Recognition of level 6 Advanced Certificate Craft- Electrical’                                                                        The	 hardest	 part	 of
                                                                                                                                                               final	30	miles)	was	ac
                                                  This	 celebration	 is	 important	 for	 many	   Sean	 represents	 success	 in	 setting	 a	                    flights	of	stairs	to	the	
                                                  reasons.	 One	 million	 learners	 all	 over	   target,	mastering	what	he	set	out	to	do	
                                                  Ireland	 have	 completed	 challenging	         and	a	willingness	to	work	to	achieve	his	                     DAY	 2:	 LLANDR
                                                  programmes,	 learned	 new	 skills	 and	        personal	 potential.	 From	 the	 Golden	                      PEMBROKE	(110	MI
                                                  tested	 their	 achievements	 against	          Vale	 of	 Tipperary,	 Sean	 completed	                        We	 departed	 Llandr
                                                  objective	 national	 standards.	 Valuing	      his	 programme	 in	 Clonmel	 with	 FAS,	                      faced	 the	 first	 30	 m
                                                  learning	 means	 having	 it	 recognised	       and	 also	 with	 Waterford	 Institute	 of	                    only	 be	 described	 as
                                                  on	 the	 National	 Framework	 of	              Technology	 and	 the	 Dublin	 Institute	 of	                  seemed	 to	 be	 climb
                                                  Qualifications.	 Recognising	 learning	        Technology.	 While	 in	 school,	 he	 was	                     very	little	flat	sections
                                                  creates	 new	 opportunities	 personally	       inspired	by	a	work	experience	placement	                      The	weather	conditio
                                                  and	socially,	and	opens	doors	to	further	      with	a	local	electrician.	He	commenced	                       with	 very	 little	 wind
                                                  learning	 experiences	 and	 to	 enhanced	      working	with	Kentz	Corporation	and,	as	                       thought	 of	 the	 long	
                                                  participation	 in	 the	 workplace.	 One	       part	 of	 his	 apprenticeship	 programme,	                    received	a	call	to	say
                                                  million	 people	 with	 FETAC	 awards	          he	 participated	 in	 some	 of	 Ireland’	                     had	 now	 more	 than	
                                                  at	 levels	 1-6	 of	 the	 Framework	 were	     major	projects,	including	the	new	Aviva	                      the	£4,500	mark,	it	w
     FETAC welcomed the President of              represented	 by	 twelve	 learners	 from	       Stadium.	 Sean	 is	 currently	 working	 at		                  lifted	spirits	&	encour
     Ireland, Mary McAleese, along with           a	 range	 of	 different	 programmes	           the	Pembroke	Powerstation	project.	                           The	finish	was	still	50
     learners and distinguished guests            of	 learning.	 Sean	 Walsh	 of	 Dornan	                                                                      climb	 on	 the	 A477	
     to celebrate one million people who          Engineering	received	a	commemorative	          (L	to	R)	Stan	McHugh,	Chief	Executive,	President	of	          banter	 and	 chat	 betw
     have achieved FETAC awards since             award	 in	 Recognition	 of	 level	 6	          Ireland	 Mary	 McAleese,	 Sean	 Walsh	 and	 Senator	 /	       each	corner	hoping	th
                                                                                                 Chairman	of	Seanad	Éireann	Donal	O’Rourke                     but	to	no	avail!
     2001.                                        Advanced	Certificate	Craft.	



16       DORNAN	DIGEST	JANUARY	-	MAY	2011
EMPLOYEE
                                                                                                 PROFILE




                                                                                               EAMONNCARTY




NAN & SHAW GROUP
CHARITY CYCLE
ptember 2010, Dornan Engineering & The Shaw Group took part
e to raise money for the Pembroke Cancer Society.
s	to	cycle	from	Derby	to	Pembroke,	Wales	over	two	days,	covering	a	
40	miles.	As	The	Shaw	Group	are	working	Dornan	on	the	Pembroke	
ct,	it	was	fitting	to	cycle	the	route	to	the	site	and	raise	money	for	a	                       Job Title:
 eam	comprise	of	Jamie	Barlow	from	Dornan	Engineering,	along	with	                             Contracts Manager UK
The	Shaw	Group	and	fellow	cyclists	Andy	Veitch,	Steve	Clark	&	Rob	
hardson	from	The	Shaw	Group	was	the	support	Driver.	                                           Joined Dornan Engineering:
ounts	the	journey	to	Pembrokeshire.                                                            13 months ago

                                                                                               Years of Industry Experience:
O	 LLANDRINDOD	 WELLS	              After	a	quick	stop	in	Tenby	for	a	coffee	&	water	
                                    top-up	and	we	knew	we	were	coming	to	the	end	              27 years
                                    of	the	spin.
 	when	my	alarm	clock	went	                                                                    Dornan Project Experience:
ave	thought	of	100	things	I	        DESTINATION	REACHED!
one	than	face	the	130	mile	                                                                    Royal Mail, Hemel Hempstead
nly	1.5	hours	away.	                We	 were	 grateful	 to	 the	 Dornan	 &	 Shaw	              Present	
                                    Pembroke	 team	 who	 we	 were	 greeted	 by	 that	
arbo-loaded	 breakfast	 and	        night	in	the	Harlequin	Rugby	Club	for	some	food	           Great Minster House, London
s	 I	 was	 depart	 from	 Derby	     &	drinks	and	to	add	up	site	donations	gathered	            April	2010	-	present
e	challenge.	                       over	the	two	days.
                                                                                               Dundalk Institute of Technology
e	 us	 travel	 from	 Derby	 to	     Thankfully	 over	 the	 two	 days	 we	 managed	 to	         Jan	2009	-	March	2010
 Newtown,	 then	 eventually	        avoid	any	rain,	punctures	or	crashes.
483	to	Llandindod	Wells	to	                                                                    Facebook, Germany
                                    The	 following	 morning,	 we	 visited	 the	 site	          March	2010
                                    to	 present	 the	 cheque	 to	 the	 trustees	 of	 the	
f	 the	 day	 (apart	 from	 the	     Pembrokeshire	 cancer	 society.	 Our	 total	
 ctually	climbing	up	the	two	       collection	 was	 at	 a	 staggering	 £6,000,	 the	          Previous Project Experience:
 	B&B!                              highest	donation	the	society	had	ever	received	            Four Seasons Hotel, Dublin
                                    since	they	began	in	2004.                                  AIB Bank Centre, Dublin
 RINDOD	       WELLS	       TO	
ILES)                               One	of	my	favourite	aspect	of	working	at	Dornan	           Chelsea & Westminster Hospital,	London
                                    involves	 taking	 clients	 to	 see	 our	 various	 sites	   RAF Northolt, London
rindod	 Wells	 at	 7am	 and	        so	they	can	experience	first-hand	the	quality	of	
miles	 of	 roads	 that	 could	      our	workmanship	&	installation.	However,	I	can	            Trocadero Multi Screen Cinema, London
s	 a	 roller	 coaster	 ride.	 We	   safely	 say	 that	 my	 next	 visit	 to	 Pembroke	 will	
bing	 and	 descending	 with	
s	in-between.
                                    be	from	the	comfort	of	my	car	with	the	radio	or	           Qualifications:
                                    music	on.	                                                 •  2008, New Public Service Contracts
ons	were	perfect-	sunshine	                                                                    •  2006, Safety Legislative Update Seminar
d,	 a	 small	 comfort	 in	 the	     A special thanks and mention to the following:
 road	 ahead.	 So	 when	 we	        Dornan Engineering, Paul Carvill & The Shaw                •  2006, Safe T Introduction
y	our	initial	target	of	£2,000	     Group. To Joanne Sheehan, for organising                   •  2006, FAS Safe Pass Course
	 doubled	 and	 approaching	        collections and Site photos with the Dornan Site           •  2002, Risk Assessment
was	needless	to	say	it	that	        Team. To John Richardson, our Driver for the
                                                                                               •  1982-1986, National Craft Certificate Electrician
raged	us	on.                        two days. And to everyone for their donations
                                    & support.                                                    City & Guilds Part 2
 0	miles	away	and	a	4	mile	
  immediately	 stopped	 the	
 ween	 us.	 I	 looked	 around	                                                                 Interests:
 hat	we	had	reached	the	top	                                         Jamie	Barlow              Rugby, golf, swimming and socialising with friends
                                                                     Marketing	Executive




                                                                                                                      DORNAN	DIGEST	JANUARY	-	MAY	2011   17
Nuts
            6,554   &Bolts                                                                  metres of carbon ste




     1,652,022
                                                                                            over 600 valves supp
                                                                                            upgrade on the Glax




         82,939
                                        metres of cable supplied and installed in the Ticona project includin




                                                                                  of 12.7/22kv medium voltage c




        277,000
                                                                                  Inchicoosh Windfarm producin




      5,426
                                                          total number of manhours allocated for the Pembr




                                              lights supplied and installed at the Pier D, Dublin Airport.




            153,198
        2,920
                                                                                                   metres of ra




                                                                  metres of Stainless Steel Electropolished Sani
                                                                  supplied and install on the Vistakon project.




18
          5,374
     DORNAN	DIGEST	JANUARY	-	MAY	2011
                                                                        sq metres of IPA clean duct for the new C
                                                                        supplied and installed at the Merck Sharp
eel pipework ranging from 15mm to 600mm and
 plied and installed in the recent chilled water
xo Smithkline Coleford project.
                                                                 DATESFORTHEDIARY
                                                         JANUARY
                                                         19 - 21 ELTEC, ELECTRICAL BUILDING & LIGHTING TECHNOLOGY FAIR,
                                                         NUREMBERG




                                                         FEBRUARY
ng power, instrument, control and high voltage.
                                                         07 – 09 OFFSHORE WIND FARMS: CONSTRUCTION & INSTALLATION
                                                         2011, COPENHAGEN, DENMARK
                                                         10 - 12 CEP CLEAN ENERGY & PASSIVEHOUSE, RENEWABLE ENERGY,
                                                         STUTTGART, GERMANY
                                                         15- 16 RETROFITTING FOR ENERGY EFFICIENCY, LONDON, UK
                                                         17 – 21 AAAS - SCIENCE WITHOUT BORDERS, WASHINGTON, USA
cables supplied to the
ng, 50mw of power.
                                                         MARCH
                                                         2 - 3 DATA CENTRE WORLD CONFERENCE & EXPO, LONDON, UK
                                                         8 - 11 MIPIM 2011, CANNES, FRANCE
                                                         15 - 18 CHELTENHAM FESTIVAL
                                                         17 LÁ FHÉILE PÁDRAIG- ST PATRICK’S DAY!
                                                         19 IRELAND vs ENGLAND 6 NATIONS RUGBY
                                                         21 - 24 EIC GASTECH, AMSTERDAM, THE NETHERLANDS
                                                         24 - 25 NEW BUILD EUROPE, ROTTERDAM, THE NETHERLANDS


                                                         APRIL
roke Power Station project.                              6 - 8 POWER-DAYS TRADE FAIR, SALZBURG, AUSTRIA
                                                         13 COST ENGINEERING AS AN ADDED VALUE, ZWIJNDRECHT, THE
                                                         NETHERLANDS
                                                         13 - 14 FLEMING EUROPE OFFSHORE WIND ENERGY 2011
                                                         CONFERENCE, LONDON, UK


                                                         MAY
                                                         09 - 13 13TH PFMC WORKSHOP / 1ST FEMAS CONFERENCE,
                                                         ROSENHEIM, GERMANY
                                                         15 - 19 15TH INTERNATIONAL CONFERENCE ON EMERGING NUCLEAR
                                                         ENERGY SYSTEMS, SAN FRANCISCO, CALIFORNIA, USA




                                                         JUNE
                                                         2 DATA CENTRES IN EUROPE AWARD 2011, LONDON, UK
                                                         20 - 3 JUL WIMBLEDON 2011
                                                         26 - 30 24TH SYMPOSIUM ON FUSION ENGINEERING (SOFE), CHICAGO,
                                                         ILLINOIS
ack and tray installed on the Ticona project, Germany.   14 - 17 BRASIL OFFSHORE EXHIBITION, RIO DE JANEIRO, BRAZIL
                                                            DORNAN DIGEST, ISSUE 3 AVAILABLE NEXT MONTH




itary tube and over 315 Sanitary valves

                                                          ARTICLE	CONTRIBUTORS:
                                                          	
                                                          • PAULA KENNEDY, EHS	Manager
                                                          • BOB HUITSON,	Project	Manager	at	Pembroke	Powerstation
                                                          • BRENDAN O’SHEA, Project	Manager	at	GMH
                                                          • PAUL MORLEY, Project	Manager	at	Legal	&	General
                                                          • BOB FEAHENY, Quality	Manager
                                                          • SEAN HORAN,	Quantity	Surveyor
                                                          • RONAN KEOHANE,	Project	Manager	at	Hemel	Hempstead
Class 20 clean rooms                                      • PAUL FLYNN,	Mechanical	Director
p & Dhome project.                                        • MARTIN ROONEY, 	Health	and	Safety	Officer
                                                          • FERGAL MEAGHER,	Project	Manager	at	Schering	Plough
                                                          • BARRY O’HEA,	Purchasing	Manager
                                                          • UNA COURTNEY,	Human	Resources
                                                          • JAMIE BARLOW,	Business	Development	Executive




                                                                                     DORNAN	DIGEST	JANUARY	-	MAY	2011     19
DORNAN	DIGEST	NEWSLETTER	IS	ISSUED	BY	DORNAN	ENGINEERING.	
ISSUE	2,	JANUARY-JUNE	2011.	ALSO	AVAILABLE	TO	VIEW	ONLINE	ON	OUR	
WEBSITE.	NEXT	ISSUE	AVAILABLE	JULY	2011.

LONDON OFFICE:	
36	BROADWAY,	FIFTH	FLOOR,	LONDON,	SW1H	0BH,	UK.

CORK OFFICE:
10	EASTGATE	AVENUE,	EASTGATE,	LITTLE	ISLAND,	CORK,	IRELAND.

DUBLIN OFFICE:
CENTREPOINT	BUSINESS	PARK,	OAK	ROAD,	DUBLIN	12,	IRELAND.

MANCHESTER OFFICE:
FIRST	FLOOR,	OAK	GREEN	HOUSE	STANLEY,	GREEN	BUSINESS	PARK	
CHEADLE	HULME,	CHESIRE,	SK8	6QL,	UK.

BELGIUM OFFICE:
UITBREIDINGSTRAAT	84	2600,	ANTWERP,	BELGIUM.

GERMAN OFFICE:
NOVE-MESTO-PLATZ	3D,	D-40721	HILDEN,	GERMANY.

STOCKHOLM OFFICE:
RINGVAGEN	44,	SE	118	67,	STOCKHOLM,	SWEDEN.

www.dornan.ie / www.dornan.co.uk

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Dornan Newsletter

  • 1. ISSUE 2: JANUARY - JUNE 2011 Keeping you informed on our National and International progress Digest www.dornan.ie / www.dornan.co.uk LIFT-OFF Dornan’s Legal and General team supervise a Heli-lift at the Kingswood site, Surrey. | Page 10-11 • See the progress of our current projects in the Spotlight section. • Read the Review section for details of our recent successful completed projects. • Quality standards at Dornan’s remain high. • Always winners: two Dornan employees receive awards and recognition for their expertise. NEW LONDON OFFICE LOCATION | Pg 9 PEMBROKE PROJECT PROGRESS | Pg 6 DORNAN CONTINUES NISO SUCCESS | Pg 4 MECHANICAL | ELECTRICAL | INSTRUMENTATION | CONTRACTORS | ENGINEERS
  • 2. contents pg4 1. HEALTH AND SAFETY pg6 2. SPOTLIGHT ON PROJECTS: • PEMBROKE POWER STATION • LEGAL & GENERAL • GMH • SCHERING PLOUGH pg8 3. QUALITY pg9 4. UPDATE pg10 5. FEATURE: LIFT OFF • READ ABOUT OUR HELI LIFT AT THE LEGAL & GENERAL SITE IN KINGSWOOD, SURREY pg13 6. REVIEW: • T2 DUBLIN AIRPORT • IRISH TIMES • GOOGLE • GSK COLEFORD • TICONA • EMC² pg16 7. PEOPLE pg18 8. NUTS & BOLTS 2 DORNAN DIGEST JANUARY - MAY 2011
  • 3. message from our CEO Firstly, I would like to take this opportunity in wishing you and your Company a prosperous 2011. 2010 was an exceptional year for Dornan Engineering, and I’m delighted to see we have carried our positive momentum through to this year. Throughout 2010, we achieved strong results due in large part to the award of the Electrical/Instrumentation package on Pembroke Power Station as well as our continued growth in the UK and Belgium markets. This is an exciting time for Dornan Engineering and we are looking forward to new growth opportunities in the months ahead. Thus far we’ve been extremely pleased with the demand of our services, securing new projects in the IT and Fit out sectors. Roadmap for the Future There’s no dodging the fact, 2011 will be a difficult year for the construction industry but our awareness of the market place indicates a better road ahead. On our part, we intend to continue to differentiate Dornan Engineering from the Competition by further improving our Customer Service. During the first quarter of 2011 we intend to hold a number of in- house seminars focusing on the critical aspects of our business; “Business Development, Human Resources and Operations” as I know that it’s important the whole Company stays focused to our goal of continuously developing effective and innovative policies that ensure Dornan Engineering continues to expand the key role we play for existing and new clients around the globe. I want to ensure all employees are updated and trained on new and existing procedures & IT tools. I want everyone to be Client and Project focused; we are a service company and as such we must ensure our clients receive quality services. Our track record is proven and continued awareness of new and innovative policies and procedures will ensure Dornan Engineering’s success into the future. Looking Ahead As we look toward the future, we believe that our strategic partnerships around the globe, our already strong pipeline of projects, and the growing demand for our services, will strengthen our market position. We are dedicated to improving the health, safety and well-being of our people. I extend our sincere thanks to our loyal customers, our employees and partners and I promise to continue keeping you all apprised of the new and exciting developments at Dornan Engineering. Brian Acheson, Chief Executive Officer January 2011 DORNAN DIGEST JANUARY - MAY 2011 3
  • 4. Health and Safety In May 2010, Dornan Engineering were audited by “Safety Schemes in Procurement”. Our EHS Manager compiled documentary evidence to meet the questions on our policy and arrangements for Health and Safety within the company. Compliance with UK Health and Safety Regulations encompassed 50% of NISO Award for Dornan the submission with the core criteria embodied in the CDM Regulations. Being CHAS Compliant will enable Dornan’s to secure contracts in the UK. Each month, thousands of contractors Dornan Engineering’s EHS Manager defining the minimum level of acceptable and consultants apply for work with submitted an assignment to the National work practices. public and private sector organisations Irish Safety Organisation / Northern EHS Manager, Paula Kennedy went on to in the UK. Ireland Safety Group in July 2010. say that “the NISO Presidents Award will be used as a benchmark in our objective The CHAS system was necessary After 3 months of adjudicating from the towards continuous improvement”. in order to secure the Great Minister NISO panel on 600 entries, 118 companies House contract. received awards with Dornan Engineering Safety through environmental standards receiving the 3rd highest award on the is a Dornan motto which emphasises the night – The President’s Award. belief that by doing our everyday work in This All Ireland Award was presented a professional manner with respect for our to EHS Manager Paula Kennedy by colleagues and clients, we will naturally Mary O’Rourke TD in recognition of the create a safe work environment. Achieving consistent commitment to excellence the President’s Award is a culmination of in Health and Safety Management by years of effort by a company who can be the company over a number of years. justifiably proud. Traditionally, multinational companies have received the President’s award therefore Dornan Engineering are delighted to have broken new ground in this area. 2010 was not the first time that Dornan Engineering had taken part in the NISO Awards. The company received In the earlier part of 2010 Dornan recognition from NISO for 5 consecutive Engineering applied for the ECIA years including three Regional Awards Safety acknowledgement. and a Distinction Award. However, it was the consistent commitment to ongoing improvement in health & safety that lead At the time of going to print the Safety to its winning of one of the top accolades Department are working on an this year. Achilles Questionnaire relating to the Images: Top: Padraic Butler- NISO Chairman, Paula Kennedy- companies safety and environmental In conjunction with core business elements, Dornan Engineering EHS Manager, Mary O’Rourke- T.D. Above: procedures. safety deliberations are amalgamated into Mary O’Rourke speaking during the ceremony all aspects of operations including the development of safe processes and risk management with legislative requirements 4 DORNAN DIGEST JANUARY - MAY 2011
  • 5. DORNAN ENGINEERING HAS THE FOLLOWING ACCREDITATIONS: Dornan takes Silver at the RoSPA Awards Ceremony, Birmingham In March 2010 our EHS Manager, Paula Kennedy said that ‘Dornan Engineering Kennedy, ventured into the UK Health & have shown a commitment to protecting Safety Awards, the first application by the health and well being of its employees Dornan Engineering. and others. Entering the RoSPA awards reinforces the message that good health and safety is good for business, and clearly The key fixture in the UK Health and demonstrates an organisation’s dedication Safety calendar offers organisations a to improving performance in this crucial prime opportunity to prove their ongoing area.’ commitment to raising health and safety standards. The RoSPA awards are not just about The Awards Ceremony was held at the reducing the number of accidents and Hilton Metropole Hotel in Birmingham on cases of ill-health at work; they help to 13th May 2010. ensure that organisations have good health The prestigious Silver Award was presented and safety management systems in place. by Lord Jordan of Bournville, CBE, to In the current economic climate, these awards Derek Duffy, Operations Director & Paula demonstrate that employers care about their Kennedy, EHS Manager. employees and will not let health and safety standards slip even if times are tough. External Audits on OHSAS 18001 & ISO 14001 Systems Dornan Engineering were audited on has been successfully transcribed into panel for safety professionals in October November 8th – 10th 2010 inclusive Dornan environment and safety systems. 2010. There were several applicants on our Safety Management Systems, Higher level systems such as Legal for the position with 7 candidates being OHSAS 18001 & our Environmental Compliance, Aspects & Impacts, appointed. The other 6 candidates are Management Systems 14001 by an Improvement Initiatives, Management from manufacturing & pharmaceutical external auditing company. Programmes and Order Progression were environments as well as two candidates audited. Documents at site level such as from IBEC. The auditor reviewed documentation from audit findings, accident investigations, risk our sites in Ireland, Frankfurt, Belgium, assessments etc were also audited. The panel, named ‘Health & Safety Experts London as well as our CCGT Power Plant It was a great achievement to have been for Europe and the Middle East’ are now in Wales. (A special thank you to our Site audited for 3 days and not to have any Non providing expert advice to manufacturing Safety Manager in Pembroke, Steve Conformance Report issued against the and pharmaceutical companies setting Griffiths & his team for their efforts in company across its European locations. up offices in European and Middle East preparing the Pembroke site for the audit). Congratulations to our EHS Manager, locations. The environmental and safety legislative Paula Kennedy, who has been successful requirements for each of these countries in securing a position on a newly formed DORNAN DIGEST JANUARY - MAY 2011 5
  • 6. Spotlight on Projects PEMBROKE Dornan Engineering commenced work at the Pembroke Power Station on 7th June 2010, involving the Electrical & instrumentation and HVAC packages of work the largest combined cycle power plant ever built on a plant in UK. Our first task was to ensure for the safeguard of our workforce. As the project is located 8km outside of Pembroke town, in a remote area and due to the congested nature on site with only availability of 20 car parking spaces, Dornan decided (under the approval of Alstom) to transport by bus all employees to and from the site. We investigated a number of central locations close to the main road and rail networks around Pembroke town. Our estimate is to employ a workforce of around 350 people over the project duration. We started by developing a detailed Green Travel Plan for submission for approval to proceed to Alstom. This has resulted in renting car park spaces and utilising between 4 to 5 coaches daily during peak times, staggered to alleviate road congestion in the area. The aim of this Green Travel Plan was to minimise the impact of car travel on the environment, by reducing congestion, enhancing accessibility and improving local air quality. Dornan Engineering’s Green Travel Plan is a package of behavioural and physical initiatives adopted by us, to both reduce dependency on car travel and to promote the use of alternative modes of transport or ways of working that will reduce car use to and from the Pembroke power station and the immediate road network surrounding the projects site location. We want this travel plan to work and act as our strategic document to manage the projects transport demands. In order to meet our green travel plan targets, there is a number of actions we have taken to ensure success. These can be used to a greater or lesser extent according to local conditions, and will be selected to suit the project and local authority requirements. Dornan consulted with Alstom and The Pembroke County Images: Top & bottom left: The Pembroke Power Station site view from the air. Bottom middle: The Dornan Engineering team on site. Bottom rig Council Transport Planners / Engineers at an early stage, on the scope of the Green had a flood of design information to digest the switchrooms been delivered in modular Travel Plan. This ensured that all the in order to build to specification. Due to the form and lifted onto support steelwork with the necessary considerations had been taken fast track nature of the project a number of cable ways built at ground level. Despite early on board for implementation. turnover packages were partially handed challenges on the project the first systems – over in order to minimise any delay. referred to as TOP’s (Turn Over Packages) From day one our site team were under The build of the Areva GSU transformers on Unit 11 were delivered to schedule. The pressure to commence construction, with was an extremely difficult job but spiders web of scaffold within the Turbine Hall the first of the 400/21kV GSU transformers congratulations to all our team for making made it difficult for the team when installing the already in place and ready for assembly. it happen. The Cariboni bus duct was the containment to the Gas & Steam and Steam The project timescale for the complete first of its type installed by our appointed Turbine Areas but on we sail non the less. The electrical installation is 13 months which as sub-contractor and raised a number of 400kV cable routes from the NG sub-station you can imagine is extremely demanding challenges although we had the availability has started and is progressing well. even in ideal conditions. Our first task was of another specialist to assist in its to appointment sub-contracts for specialist completion. There has been major rane lifts of major work, risk assessments and method The cable basements had to be fitted out and expensive electrical equipment including statements for approval from Alstom as well with cable containment– although they modular Switchrooms, Generator circuit Breaker as approval of the contract programme. We are not actually basements - because of and Diesel Generators. 6 DORNAN DIGEST JANUARY - MAY 2011
  • 7. works, all whilst keeping the existing building operational 24/7 which includes all mission critical plant serving Legal and General’s existing main Data centre. The works also include the complete internal refurbishment of their existing offices as well as upgrading the BMS systems to a thorough breed Trend system and replacing all the data transfer systems. These works are being carried out over 6 section and some works that need to be carried out to the common areas are being undertaken out of hours. LEGAL & GENERAL The initial pre-construction works was to conduct detailed M&E surveys and Dornan Engineering Services were awarded the evaluate proposed changes to the data initial pre-construction M&E surveying works and meeting / conference room facilities, scope and then subsequent JCT Contract detailed programming and detailed site for the complete refurbishment of Legal & logistics commencing fully on site on 16th General’s back office compound at Kingswood August 2010. The project finally completes in Surrey. in December 2011. The works include the replacement of all roof Dornan Engineering Services fought off cooling plant including Cooling Towers and Chiller fierce completion to win the project on a sets (which had to be carried out by helicopter) and single stage fixed price basis against 3 other the replacement of existing M&E plant including companies. Generator set upgrades and Fire Alarm system GMH Dornan Engineering are providing the mechanical and electrical scope of work at Great Minster House, location of the Department of Transport. The mechanical works include replacement and refurbishment of VAV unit, attenuators and replacement of all existing grilles, cleaning of all ductwork and upgrade of BMS system. The electrical works include replacement of existing luminaires and installation of new lighting busbar system to include dali lighting control, emergency lighting with central battery system. Great Minster House comprises two separate, but linked buildings approximately 27,300m sq over six floors currently housing 1,600 people. SCHERING PLOUGH Dornan Engineering is carrying out the HVAC Services Contract at Schering Plough’s (Now ght: 3D Model of the Power Station MSD) Sterile Upgrade project in Heist Op-Den Berg, Belgium. Co-ordination and planning continues to be a critical as we work The project works consists of extension of Black through to the HRSG utilities, steam, condensate, chilled and heating on unit 11. water services to new penthouse plant room serving There has been a the clients new sterile packaging area. fantastic effort by the Dornan Engineering designed and provided a 3-d team on site to date model for the proposed HVAC installation as well in extremely difficult conditions, but the as installing all ducting, inline components and four challenges will continue number custom designed laminar air flow booths to as the requirement to provide grade A operational areas. Phase 1 of the accelerate looms. project is nearing completion with commissioning scheduled to be completed by end of February 2011. DORNAN DIGEST JANUARY - MAY 2011 7
  • 8. Quality The NICEIC’s Approved Contractor Scheme is designed to maintain and publish a register of electrical contractors that have been assessed against a specific set of competency requirements, in particular the national electrical safety standard BS 7671 the IEE Wiring Regulations. Dornan Engineering is a member of the All Approved Contractors are subject to NICEIC’s (National Inspection Council periodic assessments. The purpose of for Electrical Installation Contracting) the periodic assessment is to check that Approved Contractor Scheme. the business is maintaining its technical This follows assessment by the NICEIC of standards and is continuing to comply with projects completed in Ireland and the UK. the NICEIC rules relating to enrolment. Dornan Engineering continues to offer the reassurance to complete While our recently completed M&E projects to high standards projects at GlaxoSmithKline in demanded by our Clients. Coleford Gloucestershire and EMC Supply line management involves in Cork involved traditional system building close relationships with test, commissioning and handover selected suppliers and in many cases at project completion, many of our participating in client’s certification projects now undergo continual schemes. phased handover of systems and zones as the project progresses. Continual mid project handover of Turbine) Power Plant in Pembroke, our completed installations is challenging Quality and Handover team are meeting for our Quality team but has contributed an aggressive schedule of system One such scheme is the Achilles to improved onsite quality and project turnovers for the electrical installation Building Confidence scheme on which control. and more specialist areas of transformer we are certified. and bus duct assembly and complex The scheme is a supply line Our team on the Legal and General cable support structures. accreditation standard which Project in Surrey have been successfully assesses our abilities in areas of completing and handing over sections The project will see a progressive safety, sustainability, Quality, financial of the occupied live building including handing over of systems in each of the 5 stability, continuous improvement. all inspection, test, commissioning and turbine halls (Units 11 to 51) in succession Among the companies who use health and safety records applicable to including completion of the common ‘Building Confidence’ as the means to the scope of work. support facilities on site. To date Unit 11 assess their suppliers are Bovis Lend is substantially handed over and turnover Lease, British Land, Costain, Davis Langdon, Kier Group, Mace, Shepherd From a Quality point of view each weekly of systems in units 11, 21 and 31 now Construction, Simons Construction, report reflects progress on method overlap, demanding close co-operation Skanska, Swift Horsman and Tarmac. statements for future commissioning between Dornan Area Superintendents, activities, progress on areas currently Dornan project planning, control and being commissioned, and documentation quality teams and Alstom Engineers. status on areas for which commissioning is complete. To date we have successfully Our vision is to further develop our Quality handed over several M&E sections of the Management and project handover live building, and roof plant room. systems to allow and offer ongoing Bob Feaheny Quality Manager verification and turnover of systems and On the CCGT (Combined Cycle Gas building zones. Our Mechanical division comes under BM TRADA Certification carries out all of the the spot light of BM TRADA (Certification inspection and assessment visits for HVCA body accredited by UKAS). and has done so since the scheme launch in April 2003. As members of the HVCA (Heating and Ventilating Contractors Association) Membership of third party Schemes provides Dornan Engineering is subject to a regular our clients with the confidence that our work independent third party inspection and is completed by competent staff and complies assessment audit to verify our technical with relevant safety and Quality standards. competence and commercial capability. 8 DORNAN DIGEST JANUARY - MAY 2011
  • 9. Update Dornan acquires new Central London location Dornan Engineering UK is pleased objective to build to announce that it has successfully capacity for the future. moved offices, from initial setup in Hammersmith to the heart of Westminster, neighbouring the Clients of Dornan Houses of Parliament. Engineering will benefit immediately from the move in Our new offices offer increased office having more meeting space, together with an upgrading of rooms and better our IT infrastructure; which will provide facilities available. better facilities and services for our At the same time, employees & clients in the future. Dornan Engineering The move allows Dornan Engineering to UK has upgraded its occupy a larger floor space on the fifth IT infrastructure. floor of No. 36 Broadway, Westminster. an open invitation to all its clients to The nearest Underground is St. James come and visit the new offices, and to Park Tube Station. The new network makes our Office- to-Office and Office-to-Project learn more about the improved facilities communication more efficient thus and services available now and in the 36 Broadway provides a 200% increase allowing greater security, online support future. in the floor area from our last office in and storage space for our offices and Hammersmith. The move is a sign of sites into the future. our business’s rapid development over Dornan Engineering would like to extend Images: Top left: London Office Reception. Top right: View of the last year and also fulfils a strategic the office. Bottom: Dornan London team. • PROJECTS SECURED Legal and General SINCE LAST ISSUE • UCL Laboratories • Royal Mail Sorting Depot • Google • Pembroke • Schering Plough • East Grinstead DORNAN DIGEST JANUARY - MAY 2011 9
  • 10. Feature Lift Off After months of concise planning and preparation, Dornan’s Legal and General team, led by Project Manager Paul Morley and Health & Safety Manager Martin Rooney, executed a successful Helicopter lifting and final positioning of new Chillers and Cooling Towers to L4 Roof of the Legal and General office in Kingswood, Surrey. Supported on the day by Helirig Ltd and Plant Movements Ltd, the Helicopter took off from the Legal and General Sports field, on the East side of the building and took just 75mins to execute 20 lifts. A total of 4 chillers, 8 compressors, 4 cooling towers and 4 cooling towers fans were lifted into place. The heaviest of the equipment weighed in at 2.5 tonnes. A team of 14 men were on hand to ensure the lifting was executed as planned. All pieces of equipment were marked out and numbered, corresponding to the placement area on the roof for the Pilot to navigate the equipment into place with ease and precision. All parties involved were pleased with the smooth running operation of the lift on the day. See the full video of the Heli-lift action on our website: www.dornan.ie 10 DORNAN DIGEST JANUARY - MAY 2011
  • 11. ‘‘ Following on from the successful relationship built between Mace and Dornan Engineering Services on the Newbury Data Centre for Nationwide Building Society, where Mace achieved the British Safety Council 5 Star award, the Sword of Honour and the 5 Star Environmental Award we were keen to ensure the high standards achieved were maintained on all of our science and technology projects. Health and Safety was therefore a key consideration when awarding the sub-contract for the works at Kingswood House, as the project contains some particular challenges including the lifting of new plants onto the roof by helicopter. Dornan have yet again proved to be the right choice; winning our monthly health and safety league three months running despite tough competition from other sub-contractors. The proactive approach to Health and Safety and the commitment of a permanent representative in Martin Rooney for this task have all played a part in this achievement, as has the active participation in the safety committee meetings and our BMOS (Behavioural Management of Safety) scheme which seeks to modify the actions of those working on site by getting them to look at what is and is not safe on site for themselves. The aim is to change all of our attitudes to safety and create an ongoing safe culture. The management and execution of the helicopter lifting and plant movement activities over the course of one weekend again had to be well planned and coordinated in advance between our two companies to ensure logistics, security and welfare requirements were all meshed and could be cohesively presented to the client and their CDM-C (Construction Design Management Co-ordinator), responsible for advising the client on the suitability of our methods from a Health & Safety point of view. The works were carried out to plan without a hitch and 20 lifts were completed in 75 minutes with loads of up to 2.5 tonnes being moved. We still have twelve months to run on this project and plenty more challenges to face but we can look forward with confidence knowing we have the right team for the job. Chris Jarman Mace Project Manager Paul Morley (left) and Martin Rooney (right) of Dornan Engineering Services ’’ receive their second monthly Health and Safety award from Marc Beattie M&E Manager for Mace. DORNAN DIGEST JANUARY - MAY 2011 11
  • 12. Review T2 DUBLIN AIRPORT / IRISH TIMES / GOOGLE Flying High with Dornan Dornan Engineering has completed the Mechanical installation of the state- of-the-art baggage handling system at Dublin Airport new Terminal 2 facility. The project was part of the new 75,000sqm Terminal 2 building which has the capacity to allow 15 million passengers use the facility annually. Terminal 2, which opened on the 19th November 2010, took 3 years to complete and at a cost of €609m. Dornan Engineering was selected by Siemens Airport Logistics, a global market leader in baggage and cargo handling solutions and systems integration for airports, to install the baggage system on one of Ireland’s most prestigious construction projects. Dornan Engineering’s scope of work included the mechanical installation of 6 kilometres of conveyor system, 56 check-in desks & 6 arrival carousels. The project was divided into 13 sectors and covered 3 main areas; the baggage hall, check-in area and the arrivals area. The system included x-ray facilities and Dornan Engineering was pleased to be part radiation scanners for screening bags and of the Siemens project team awarded a parcels as well as arrival carousels for contractor safety award during the project. passenger bag collection. The installation of such a complex, diverse and state-of-the-art system took great planning and dedication from the Dornan Images from clockwise from top: 1) The arrival baggage carousel at the new Terminal 2, Dublin Airport. 2) Building exterior of the Terminal. 3) Engineering site & management team. The Site worker inspecting whilst he installs one of the 6 baggage arrival carousels . 4) Site workers working away on the 6 kilometres of conveyor project was completed with zero time loss system. 5) T2 Dublin Airport site team. including all sub contractors. Dornan Engineering has just currently Office. GOOGLE the Mechanical and Electrical installation works for Google at 1 Google aims to produce a design that cultivates an energized and inspiring Grand Canal, Dublin 4. work environment that is relaxed but focused, and buzzing with activities. The The building will be used for Google office design is about functionality and Engineering European Headquarters. flexibility in the personal workspace and The fast track project commenced in choice and diversity in the community October 2010 and is due for completion areas, creating an environment that in January 2011. holistically supports the Zooglers in their work and well-being. Google is not a conventional company and does not intend to become one, The completed Google building is a true this is apparent in their new 7500 sq/m reflection of a forward-thinking company 12 DORNAN DIGEST JANUARY - MAY 2011
  • 13. IRISH TIMES Dornan Engineering was contracted to complete the Mechanical and Electrical installation works on the Former Irish Times Headquarters. Work was completed on the redevelopment of the former offices of the Irish Times on D’Olier & Fleet Street, Dublin 2 in April 2010. The project started in September 2008. The project allowed for the retention of listed buildings and shopfronts along D’Olier Street but permitted the removal & redevelopment of the buildings along Fleet Street and the construction of a large atrium connecting the original listed buildings with a new structure facing Fleet Street. The gross floor area of the development is 8,427 square metres (90,707 square feet) of which 2,309 square metres (24,854 square feet) is retained floorspace and 6,118 square metres (65,854 square feet) is new floor space. The development consists of a mix of commercial, retail, restaurant and high end residential units. The Irish Aviation Authority moved into the Building in May 2010 and are currently the main tenant in the Building. that is prepared to adopt innovative approaches. The high quality and detailed fit-out consists of Open Plan Office Areas, cellular offices, Irish Pub, meeting rooms, Phone boots, huddle rooms, fish/chip shop, massage rooms, tech shop, music rooms, relax areas and 4No comms rooms. Google are basing the fit out on their Head Office in Zurich. DORNAN DIGEST JANUARY - MAY 2011 13
  • 14. Review GSK COLEFORD / EMC / TICONA GSK COLEFORD Dornan Engineering UK are pleased to have been involved in the project which was part of GSK’s recent £67m investment in the new bottling plant at Coleford – the largest capital investment for the Consumer Healthcare business at GSK. We carried out the mechanical and electrical installation, working closely with Project Management and the GSK management team. We worked hand in hand with our helpful client to ensure that there were no problems with the project, despite working in close proximity to the operating plant. We co-ordinated with the bottling plant installers and operators, Logoplaste, as well as the other contractors on site including Chalcroft. We built a load bearing scaffold to take the 20 tonne chillers and installed all the plant successfully, in a very tight site perimeter. The Mechanical and HVAC Scope included Air Handling Units & associated ducting systems, Steam and Condensate pipe, Chilled Water and Condenser pipe work from Adsorption chillers to Hybrid Cooling Towers, LPHW pipe work from a steam to LPHW heat Exchanger, Domestic Water Pipe work, Air Conditioning system to the Offices and Lab, Building Management System and instrumentation., Air & Waterside commissioning of the above systems. The Electrical Scope consisted of LV boards, Mains Cables from the HT Transformers to the LV Boards, Sub Distribution Boards and all Cabling from LV boards, power cabling to HVAC plant small power, LV power to moulding plant, Data cabling and TICONA Data installation, Fire Alarm and interface with the existing factory alarm, earthing installation, lightening protection installation and Security System. The systems had to be commissioned in phases and we carried out a controlled handover of the systems in a phased manner as production equipment was installed and brought on line. The final act of this phased handover takes place on the 15th February with the full load test. Our site management team consisted of Dermot Daly, Fergal Meagher, Tony Dunican, Pat Hunt. John O’Mahony, James Dougan, Brian Flaherty and Martin Rooney. The quality, safety record and on Dornan Engineeri time delivery of the project is a credit to the Images: From top- Roof Pipe, Offload Hybrid Coolers, Pipe completion of the T Plantroom, Adsorption chillers installed and Roof Pipes. team. The Polymerisation 14 DORNAN DIGEST JANUARY - MAY 2011
  • 15. EMC² Dornan’s has completed the implementation of an energy saving project on EMC² Campus, in Ovens, Co. Cork. EMC² is a world leading data management and IT infrastructure provider. They have been successfully implementing energy saving strategies in their Cork plant, and this project forms another part of their overall plan. Supported by SEAI (Sustainable Energy Authority of Ireland), the project has successfully implemented free cooling technology to a number of areas at EMC². The Dornan project team consisted of Dermot Daly, Tim O’Donnell, Peter Farrell, Paul McGuire and Kevin Donovan, who all worked closely with ARUP Cork, and EMC² to ensure that the integration of new services with systems and within operational rooms proceeded without any service interruptions. The project required close coordination with many large crane lifts, varied work fronts and tight deadlines. Ambient Rooms: the Air Handling Units with mixing sections were re-furbished and AHUs which were recirculation only had mixing sections installed. This allows the fitted and EC type plug fans provided. savings are displayed in real time. cooling load be partly or totally achieved CB2 Data Centre: free cooling in the form of The project comprised of elements of using fresh air. dry coolers were integrated into the chiller mechanical, electrical, BMS and builders installations and EC type plug fans were works. We carried out the role of PSCS on Thermocycling Rooms: free cooling was installed in the internal CRAC units. the project. achieved using pre-cooling coils in the Air Handling Units served by two roof mounted New high efficiency motors were installed in This project builds on and continues our dry coolers. the AHUS and Variable Speed Drives were successful relationship with EMC² where installed to control the motors. This allows we had previous implemented a chiller IDC Data Centre: free cooling is achieved the fans run at their most efficient duty to replacement project in 2009. by installing pre-cool coils in the computer room air conditioning (CRAC) units and serve the client’s needs. a dry cooler on the roof. The refrigerant The total installation is closely controlled Images: Top: One of the Chillers gets installed on the roof. Bottom based computer room air conditioning units left: The team supervise the installation works. Bottom right: Dornan and monitored by the networked Building Engineering team, L-R: Tim O’Donnell, Dermot Daly, Liam Flynn and (CRAC) had variable flow control valves Management System and the resulting Paul McGuire remaining work. Loop checking is progressing Frankfurt Main Airport expansion. The existing well with 3,748 loops now complete out of a Ticona plant at Kelsterbach is situated in the total of 5,272. The target finish date for the approach path of the new airport runway and as Trioxane unit is the 25 February 2011, and a result needed to be relocated. The resultant Polymerization is targeted for the end of March project is the largest single investment in the 2011 with the final systems handover and history of the company. The existing facility in demobilisation being carried out in April 2011. Kelsterbach is scheduled to be closed down in In November 2010, Dornan had a peak labour June 2011. The engineering design was carried force of 350 personnel. On the 2nd February out by Fluor from their offices in Haarlem, The 2011, we will have achieved 500,000 safe man- Netherlands and Gliwice, Poland. hours without a recordable incident or a Loss of The new Ticona facility will be able to produce Time Incident. up to 170 000 tons of plastic granulate per year, Dornan’s scope of work involved the supply a 40% increase on the Kelsterbach production. of engineering design, project management, materials supply and installation services, for the Electrical and Instrumentation works associated with the project. This included 1 million+ metres of cable, 153,000 metres of ing are currently at 95% overall cable ladder/tray and the installation/testing of Ticona TiGer Project, Germany. ~12,000 instruments. and Trioxane units form the bulk of the This project was instigated as part of the DORNAN DIGEST JANUARY - MAY 2011 15
  • 16. People With the expansion of Dornan It is our policy to promote and encourage career Engineering to new markets our satisfaction and progression through academic project management teams have courses, internal training and education, participation excelled in their adaptability, on new projects and acquiring new skills to up-skill and resilience, quickness to change develop to each employee’s potential. direction, and customer-focus. Our Our revised Performance Management system will Company recognises that its people foster effective methods of goal setting, communication are behind the Company’s success and empowerment through responsibility and and so it will remain a corporate priority to develop ownership. all employees to meet the highest of engineering HR policies establish the organisational culture and standards. climate in which employees have the competency, At Dornan Engineering, the HR function runs parallel to concern and commitment to serve our customers well. the needs of the Organisation and towards the business With this in mind, HR will continue to champion the strategic objectives for performance and growth. New organisational mission, vision, values, goals and action and revised HR policies & procedures have been plans. launched to ensure the Company supports employee development through Continued Professional Development, Educational Assistance, Training & Development and Performance Management. We believe employee development polices provide a framework to maximise team and individual Úna Courtney DORN contributions to achieve our organisational objectives. HR Manager C On the 8th of Sep Eoghan Geary wins 2010 Craftsman Award in a charity Cycle The challenge was Many congratulations to Eoghan Department, Institute of Technology total distance of 24 Geary, E&I Technician at Dornan Carlow, nominated Mr. Eoghan Geary of Power Plant projec Engineering, who won the prestigious Dornan Engineering for the Craftsman local cause. The Te 2010 Craftsman ISA Award. Award. Paul Carvill from T The awards ceremony took place in Holland. John Rich The Ireland section of ISA has conducted University College Cork on Monday the the annual Honours & Awards programme 13th of December 2010. The event was Jamie Barlow reco since 1980. This programme is intended to attended by Award Recipients, their acknowledge and encourage excellence immediate family, representatives from amongst those involved in, and those Academia and General Industry and the DAY 1: DERBY TO (130 MILES) training for careers in Automation, ISA Ireland Section Executive Board. Instrumentation and related areas of The President of ISA, Mr David O’Brien EMC, Merck Sharpe & Dohme, It was fair to say that technology. opened the event and presented the Pfizer, Bristol Myers Squibb, Tynagh off at 6am, I could ha FAS Lecturers throughout Ireland awards to the successful nominees. Powerstation and Aghada Powerstation would have rather do nominated their best final year Eoghan served his 4-year apprenticeship to name but a few. spin that was now on Instrumentation Apprentice for notable with Dornan Engineering as an Electrical Eoghan is currently working at the However after a ca academic and practical achievements and Instrumentation Apprentice. He has Pembroke Powerstation Project in Wales. numerous espressos in instrumentation. Mr. James Doyle worked on various projects throughout to tackle Day 1 of the Senior Instrumentation Lecturer, EMA Ireland including Whitegate IIP, Cordis, Image: Winner Eoghan Geary accepts his medal from David O’Brien, President ISA Ireland. Our route would see Newport, Uttoxeter, we would join the A4 complete Day 1. Sean Walsh awarded ‘Recognition of level 6 Advanced Certificate Craft- Electrical’ The hardest part of final 30 miles) was ac This celebration is important for many Sean represents success in setting a flights of stairs to the reasons. One million learners all over target, mastering what he set out to do Ireland have completed challenging and a willingness to work to achieve his DAY 2: LLANDR programmes, learned new skills and personal potential. From the Golden PEMBROKE (110 MI tested their achievements against Vale of Tipperary, Sean completed We departed Llandr objective national standards. Valuing his programme in Clonmel with FAS, faced the first 30 m learning means having it recognised and also with Waterford Institute of only be described as on the National Framework of Technology and the Dublin Institute of seemed to be climb Qualifications. Recognising learning Technology. While in school, he was very little flat sections creates new opportunities personally inspired by a work experience placement The weather conditio and socially, and opens doors to further with a local electrician. He commenced with very little wind learning experiences and to enhanced working with Kentz Corporation and, as thought of the long participation in the workplace. One part of his apprenticeship programme, received a call to say million people with FETAC awards he participated in some of Ireland’ had now more than at levels 1-6 of the Framework were major projects, including the new Aviva the £4,500 mark, it w FETAC welcomed the President of represented by twelve learners from Stadium. Sean is currently working at lifted spirits & encour Ireland, Mary McAleese, along with a range of different programmes the Pembroke Powerstation project. The finish was still 50 learners and distinguished guests of learning. Sean Walsh of Dornan climb on the A477 to celebrate one million people who Engineering received a commemorative (L to R) Stan McHugh, Chief Executive, President of banter and chat betw have achieved FETAC awards since award in Recognition of level 6 Ireland Mary McAleese, Sean Walsh and Senator / each corner hoping th Chairman of Seanad Éireann Donal O’Rourke but to no avail! 2001. Advanced Certificate Craft. 16 DORNAN DIGEST JANUARY - MAY 2011
  • 17. EMPLOYEE PROFILE EAMONNCARTY NAN & SHAW GROUP CHARITY CYCLE ptember 2010, Dornan Engineering & The Shaw Group took part e to raise money for the Pembroke Cancer Society. s to cycle from Derby to Pembroke, Wales over two days, covering a 40 miles. As The Shaw Group are working Dornan on the Pembroke ct, it was fitting to cycle the route to the site and raise money for a Job Title: eam comprise of Jamie Barlow from Dornan Engineering, along with Contracts Manager UK The Shaw Group and fellow cyclists Andy Veitch, Steve Clark & Rob hardson from The Shaw Group was the support Driver. Joined Dornan Engineering: ounts the journey to Pembrokeshire. 13 months ago Years of Industry Experience: O LLANDRINDOD WELLS After a quick stop in Tenby for a coffee & water top-up and we knew we were coming to the end 27 years of the spin. when my alarm clock went Dornan Project Experience: ave thought of 100 things I DESTINATION REACHED! one than face the 130 mile Royal Mail, Hemel Hempstead nly 1.5 hours away. We were grateful to the Dornan & Shaw Present Pembroke team who we were greeted by that arbo-loaded breakfast and night in the Harlequin Rugby Club for some food Great Minster House, London s I was depart from Derby & drinks and to add up site donations gathered April 2010 - present e challenge. over the two days. Dundalk Institute of Technology e us travel from Derby to Thankfully over the two days we managed to Jan 2009 - March 2010 Newtown, then eventually avoid any rain, punctures or crashes. 483 to Llandindod Wells to Facebook, Germany The following morning, we visited the site March 2010 to present the cheque to the trustees of the f the day (apart from the Pembrokeshire cancer society. Our total ctually climbing up the two collection was at a staggering £6,000, the Previous Project Experience: B&B! highest donation the society had ever received Four Seasons Hotel, Dublin since they began in 2004. AIB Bank Centre, Dublin RINDOD WELLS TO ILES) One of my favourite aspect of working at Dornan Chelsea & Westminster Hospital, London involves taking clients to see our various sites RAF Northolt, London rindod Wells at 7am and so they can experience first-hand the quality of miles of roads that could our workmanship & installation. However, I can Trocadero Multi Screen Cinema, London s a roller coaster ride. We safely say that my next visit to Pembroke will bing and descending with s in-between. be from the comfort of my car with the radio or Qualifications: music on. • 2008, New Public Service Contracts ons were perfect- sunshine • 2006, Safety Legislative Update Seminar d, a small comfort in the A special thanks and mention to the following: road ahead. So when we Dornan Engineering, Paul Carvill & The Shaw • 2006, Safe T Introduction y our initial target of £2,000 Group. To Joanne Sheehan, for organising • 2006, FAS Safe Pass Course doubled and approaching collections and Site photos with the Dornan Site • 2002, Risk Assessment was needless to say it that Team. To John Richardson, our Driver for the • 1982-1986, National Craft Certificate Electrician raged us on. two days. And to everyone for their donations & support. City & Guilds Part 2 0 miles away and a 4 mile immediately stopped the ween us. I looked around Interests: hat we had reached the top Jamie Barlow Rugby, golf, swimming and socialising with friends Marketing Executive DORNAN DIGEST JANUARY - MAY 2011 17
  • 18. Nuts 6,554 &Bolts metres of carbon ste 1,652,022 over 600 valves supp upgrade on the Glax 82,939 metres of cable supplied and installed in the Ticona project includin of 12.7/22kv medium voltage c 277,000 Inchicoosh Windfarm producin 5,426 total number of manhours allocated for the Pembr lights supplied and installed at the Pier D, Dublin Airport. 153,198 2,920 metres of ra metres of Stainless Steel Electropolished Sani supplied and install on the Vistakon project. 18 5,374 DORNAN DIGEST JANUARY - MAY 2011 sq metres of IPA clean duct for the new C supplied and installed at the Merck Sharp
  • 19. eel pipework ranging from 15mm to 600mm and plied and installed in the recent chilled water xo Smithkline Coleford project. DATESFORTHEDIARY JANUARY 19 - 21 ELTEC, ELECTRICAL BUILDING & LIGHTING TECHNOLOGY FAIR, NUREMBERG FEBRUARY ng power, instrument, control and high voltage. 07 – 09 OFFSHORE WIND FARMS: CONSTRUCTION & INSTALLATION 2011, COPENHAGEN, DENMARK 10 - 12 CEP CLEAN ENERGY & PASSIVEHOUSE, RENEWABLE ENERGY, STUTTGART, GERMANY 15- 16 RETROFITTING FOR ENERGY EFFICIENCY, LONDON, UK 17 – 21 AAAS - SCIENCE WITHOUT BORDERS, WASHINGTON, USA cables supplied to the ng, 50mw of power. MARCH 2 - 3 DATA CENTRE WORLD CONFERENCE & EXPO, LONDON, UK 8 - 11 MIPIM 2011, CANNES, FRANCE 15 - 18 CHELTENHAM FESTIVAL 17 LÁ FHÉILE PÁDRAIG- ST PATRICK’S DAY! 19 IRELAND vs ENGLAND 6 NATIONS RUGBY 21 - 24 EIC GASTECH, AMSTERDAM, THE NETHERLANDS 24 - 25 NEW BUILD EUROPE, ROTTERDAM, THE NETHERLANDS APRIL roke Power Station project. 6 - 8 POWER-DAYS TRADE FAIR, SALZBURG, AUSTRIA 13 COST ENGINEERING AS AN ADDED VALUE, ZWIJNDRECHT, THE NETHERLANDS 13 - 14 FLEMING EUROPE OFFSHORE WIND ENERGY 2011 CONFERENCE, LONDON, UK MAY 09 - 13 13TH PFMC WORKSHOP / 1ST FEMAS CONFERENCE, ROSENHEIM, GERMANY 15 - 19 15TH INTERNATIONAL CONFERENCE ON EMERGING NUCLEAR ENERGY SYSTEMS, SAN FRANCISCO, CALIFORNIA, USA JUNE 2 DATA CENTRES IN EUROPE AWARD 2011, LONDON, UK 20 - 3 JUL WIMBLEDON 2011 26 - 30 24TH SYMPOSIUM ON FUSION ENGINEERING (SOFE), CHICAGO, ILLINOIS ack and tray installed on the Ticona project, Germany. 14 - 17 BRASIL OFFSHORE EXHIBITION, RIO DE JANEIRO, BRAZIL DORNAN DIGEST, ISSUE 3 AVAILABLE NEXT MONTH itary tube and over 315 Sanitary valves ARTICLE CONTRIBUTORS: • PAULA KENNEDY, EHS Manager • BOB HUITSON, Project Manager at Pembroke Powerstation • BRENDAN O’SHEA, Project Manager at GMH • PAUL MORLEY, Project Manager at Legal & General • BOB FEAHENY, Quality Manager • SEAN HORAN, Quantity Surveyor • RONAN KEOHANE, Project Manager at Hemel Hempstead Class 20 clean rooms • PAUL FLYNN, Mechanical Director p & Dhome project. • MARTIN ROONEY, Health and Safety Officer • FERGAL MEAGHER, Project Manager at Schering Plough • BARRY O’HEA, Purchasing Manager • UNA COURTNEY, Human Resources • JAMIE BARLOW, Business Development Executive DORNAN DIGEST JANUARY - MAY 2011 19
  • 20. DORNAN DIGEST NEWSLETTER IS ISSUED BY DORNAN ENGINEERING. ISSUE 2, JANUARY-JUNE 2011. ALSO AVAILABLE TO VIEW ONLINE ON OUR WEBSITE. NEXT ISSUE AVAILABLE JULY 2011. LONDON OFFICE: 36 BROADWAY, FIFTH FLOOR, LONDON, SW1H 0BH, UK. CORK OFFICE: 10 EASTGATE AVENUE, EASTGATE, LITTLE ISLAND, CORK, IRELAND. DUBLIN OFFICE: CENTREPOINT BUSINESS PARK, OAK ROAD, DUBLIN 12, IRELAND. MANCHESTER OFFICE: FIRST FLOOR, OAK GREEN HOUSE STANLEY, GREEN BUSINESS PARK CHEADLE HULME, CHESIRE, SK8 6QL, UK. BELGIUM OFFICE: UITBREIDINGSTRAAT 84 2600, ANTWERP, BELGIUM. GERMAN OFFICE: NOVE-MESTO-PLATZ 3D, D-40721 HILDEN, GERMANY. STOCKHOLM OFFICE: RINGVAGEN 44, SE 118 67, STOCKHOLM, SWEDEN. www.dornan.ie / www.dornan.co.uk