Internship Seminar on
“Metro cars”
Submitted in partial fulfilment for the award of Degree of
BACHELOR OF ENGINEERING
in
ELECTRICAL AND ELECTRONICS ENGINEERING
Submitted by
RM Prarthana (1BG19EE033)
Under the Guidance of
Raksha S
Assistant Professor
Electrical and Electronics dept.
B.N.M. Institute of Technology
An Autonomous Institution Under VTU
Approved by AICTE, Affiliated to VTU, Accredited as Grade A Institution by NAAC.
All UG branches – CSE, ECE, EEE, ISE & Mech.E Accredited by NBA for academic years 2018-19 to 2021-22 & valid up to
30.06.2022
Post box no. 7087, 27th cross, 12th Main, Banashankari 2nd Stage, Bengaluru- 560070, INDIA
Ph: 91-80- 26711780/81/82 Email: principal@bnmit.in, www. bnmit.org
Chapter-1 – About the Company
• BEML Limited(formerly Bharat Earth Movers Limited) was established in May 1964 as
a Public Sector Undertaking for manufacture of Rail Coaches & Spare Parts and Mining
Equipment at its Bangalore Complex. The Company has partially disinvested and
presently Government of India owns 54 percent of total equity and rest 46 percent is
held by Public, Financial Institutions, Foreign Institutional Investors, Banks and
Employees.
• The Company operates under three major Business verticals :
i) Mining & Construction
ii) Defense
iii) Rail & Metro
• The three verticals are serviced by nine manufacturing units located at Bangalore,
Kolar Gold Fields (KGF), Mysore, Palakkad and Subsidiary - Vigyan Industries Ltd, in
Chikkamangalur District.
• BEML is Asia's second-largest manufacturer of earth moving equipment, and it controls
70% of India's market in that sector.
Dept. of EEE,BNMIT 2
Vision
To become a market leader, as a diversified Company, supplying quality products and services
to sectors such as Mining & Construction, Rail & Metro, Defense & Aerospace and to
emerge as a prominent international player.
Mission
• Improve competitiveness through collaboration, strategic alliances and joint ventures, to sustain
and enhance market share in product groups BEML operates.
• Grow profitably by aggressively pursuing business and market opportunities in domestic and
international markets by pursuing at least 10% of sales in exports.
• Adoption of state-of-the-art technologies and bring in new products through Transfer of
Technology and in-house R&D.
• Continue to diversify and grow addressing new products and markets with turnover from in-
house R&D developed products at 60%.
• Attract and retain people in a rewarding and inspiring environment by fostering creativity and
innovation with attrition levels less than 5%.
• Offer technology and cost-effective total solutions for enhanced customer satisfaction.
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Products
• Mining and construction
Hydraulic Excavators, Bulldozers , Wheel Loaders, Wheel Dozers, Dump Trucks,
Motor Graders, Pipe Layers, Tyre Handlers, Water Sprinklers and Backhoe Loaders.
Underground Mining products such as Side Discharge Loader, Under Ground Mine
Cruiser, Load Haul Dumper and Granby Car
Dept. of EEE,BNMIT 4
• Defense
Tatra vehicle for all terrain operations Bridge Layer, Field
Artillery Tractor, Medium & Heavy Recovery Vehicle, Pontoon
Mainstream Bridge Systems, Crash Fire Tenders, Mobile Mast
Vehicle. Ground Support Equipment such as Aircraft Towing
Tractor (ATT), Aircraft Weapon Loading Trolley, Multipurpose
Weapon Loader (MPWL Bheema) and Crash Fire Tender (CFT).
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Rail & Metro
Delhi Metro
Namma Metro
Jaipur Metro
Kolkata Metro
Mumbai Metro
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Treasury Van
Utility Track Vehicle
Track Laying Equipment
Wagons
Chapter-2 – About the Department
• BEML is an organization divided into various
departments in the Bangalore complex
branch.
• The name of the departments in which I
worked on are Marketing, R&D, Product
Design, Planning, Purchase, Production,
Quality testing, Electrical and management of
stores.
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Chapter-3 – Task performed
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ELECTRICAL POWER DISTRIBUTION
Generating station is hoody which gives power to HAL MUSS (master unit
substation),which is given to a department in BEML called Electrical
Maintenance room, which is the main receiving station (MRS) to BEML.
MUSS supplies 11KV, 2 individual HT underground cables, input source to
BEML which is received in MRS.
The transmitted electric power is stepped down in substations, for primary
distribution purpose. Now these stepped down electric power is fed to the
distribution transformer through primary distribution feeders.
Dept. of EEE,BNMIT 9
Different voltages used are:
 25kV, 50 Hz, single phase for overhead line(pantograph).
 750 V DC used for third rail system
 110 V used for lights, control system
 230 V, 50 Hz, single phase for charging ports
 24 V used for relays and connectors
 415 V AC, 50 Hz, 3 phase for compressor motor and air conditioners
 1450 V, 75 Hz, 3 phase for traction motor
Pulse width modulation is used to vary voltage and frequency
Dept. of EEE,BNMIT 10
Dept. of EEE,BNMIT 11
Chapter-4 – Reflection Notes
• BEML limited is a place where manufacturing of heavy equipment’s is performed and I
was a part in the manufacturing of metro coaches and railway bogies.
• BEML Limited has proved to be true one among the modern temples of engineering of
India and BEML has proved beyond doubt that they are no less than their competitors in
the private sector. As I have seen and experienced, there is no dearth of expertise, talent,
professionalism and dedication of the workforce towards accomplishing the tasks and
targets in meeting delivery of products to its various customer segments.
• Today, I am proud to be associated with this esteemed organization as an intern and I am
fortunate to have the exposure across most of the departments and its industrial
functioning. Overall, it was a good learning and rewarding experience.
• This interaction gave me an insight and first-hand experience of industrial scenario
outside the institute curriculum.
Dept. of EEE,BNMIT 12
Metro
Dept. of EEE,BNMIT 13
Car Body Furnishing
Mechanical Electrical
 Floor board
 Window glass
 Door
 Air ducts
 Cable Harness
 Underframe
 Internal section
 Cabin section
 Dielectric
 Testing
 Complete vehicle
inspection
Dept. of EEE,BNMIT 14
Dept. of EEE,BNMIT 15
References
• Notes written during my internship.
• Research and development reference
documents
• www.bemlindia.in
• Wikipedia
Dept. of EEE,BNMIT 16

DOC-20230317-WA0007..pptx

  • 1.
    Internship Seminar on “Metrocars” Submitted in partial fulfilment for the award of Degree of BACHELOR OF ENGINEERING in ELECTRICAL AND ELECTRONICS ENGINEERING Submitted by RM Prarthana (1BG19EE033) Under the Guidance of Raksha S Assistant Professor Electrical and Electronics dept. B.N.M. Institute of Technology An Autonomous Institution Under VTU Approved by AICTE, Affiliated to VTU, Accredited as Grade A Institution by NAAC. All UG branches – CSE, ECE, EEE, ISE & Mech.E Accredited by NBA for academic years 2018-19 to 2021-22 & valid up to 30.06.2022 Post box no. 7087, 27th cross, 12th Main, Banashankari 2nd Stage, Bengaluru- 560070, INDIA Ph: 91-80- 26711780/81/82 Email: principal@bnmit.in, www. bnmit.org
  • 2.
    Chapter-1 – Aboutthe Company • BEML Limited(formerly Bharat Earth Movers Limited) was established in May 1964 as a Public Sector Undertaking for manufacture of Rail Coaches & Spare Parts and Mining Equipment at its Bangalore Complex. The Company has partially disinvested and presently Government of India owns 54 percent of total equity and rest 46 percent is held by Public, Financial Institutions, Foreign Institutional Investors, Banks and Employees. • The Company operates under three major Business verticals : i) Mining & Construction ii) Defense iii) Rail & Metro • The three verticals are serviced by nine manufacturing units located at Bangalore, Kolar Gold Fields (KGF), Mysore, Palakkad and Subsidiary - Vigyan Industries Ltd, in Chikkamangalur District. • BEML is Asia's second-largest manufacturer of earth moving equipment, and it controls 70% of India's market in that sector. Dept. of EEE,BNMIT 2
  • 3.
    Vision To become amarket leader, as a diversified Company, supplying quality products and services to sectors such as Mining & Construction, Rail & Metro, Defense & Aerospace and to emerge as a prominent international player. Mission • Improve competitiveness through collaboration, strategic alliances and joint ventures, to sustain and enhance market share in product groups BEML operates. • Grow profitably by aggressively pursuing business and market opportunities in domestic and international markets by pursuing at least 10% of sales in exports. • Adoption of state-of-the-art technologies and bring in new products through Transfer of Technology and in-house R&D. • Continue to diversify and grow addressing new products and markets with turnover from in- house R&D developed products at 60%. • Attract and retain people in a rewarding and inspiring environment by fostering creativity and innovation with attrition levels less than 5%. • Offer technology and cost-effective total solutions for enhanced customer satisfaction. Dept. of EEE,BNMIT 3
  • 4.
    Products • Mining andconstruction Hydraulic Excavators, Bulldozers , Wheel Loaders, Wheel Dozers, Dump Trucks, Motor Graders, Pipe Layers, Tyre Handlers, Water Sprinklers and Backhoe Loaders. Underground Mining products such as Side Discharge Loader, Under Ground Mine Cruiser, Load Haul Dumper and Granby Car Dept. of EEE,BNMIT 4
  • 5.
    • Defense Tatra vehiclefor all terrain operations Bridge Layer, Field Artillery Tractor, Medium & Heavy Recovery Vehicle, Pontoon Mainstream Bridge Systems, Crash Fire Tenders, Mobile Mast Vehicle. Ground Support Equipment such as Aircraft Towing Tractor (ATT), Aircraft Weapon Loading Trolley, Multipurpose Weapon Loader (MPWL Bheema) and Crash Fire Tender (CFT). Dept. of EEE,BNMIT 5
  • 6.
    Rail & Metro DelhiMetro Namma Metro Jaipur Metro Kolkata Metro Mumbai Metro Dept. of EEE,BNMIT 6 Treasury Van Utility Track Vehicle Track Laying Equipment Wagons
  • 7.
    Chapter-2 – Aboutthe Department • BEML is an organization divided into various departments in the Bangalore complex branch. • The name of the departments in which I worked on are Marketing, R&D, Product Design, Planning, Purchase, Production, Quality testing, Electrical and management of stores. Dept. of EEE,BNMIT 7
  • 8.
    Chapter-3 – Taskperformed Dept. of EEE,BNMIT 8 ELECTRICAL POWER DISTRIBUTION Generating station is hoody which gives power to HAL MUSS (master unit substation),which is given to a department in BEML called Electrical Maintenance room, which is the main receiving station (MRS) to BEML. MUSS supplies 11KV, 2 individual HT underground cables, input source to BEML which is received in MRS. The transmitted electric power is stepped down in substations, for primary distribution purpose. Now these stepped down electric power is fed to the distribution transformer through primary distribution feeders.
  • 9.
  • 10.
    Different voltages usedare:  25kV, 50 Hz, single phase for overhead line(pantograph).  750 V DC used for third rail system  110 V used for lights, control system  230 V, 50 Hz, single phase for charging ports  24 V used for relays and connectors  415 V AC, 50 Hz, 3 phase for compressor motor and air conditioners  1450 V, 75 Hz, 3 phase for traction motor Pulse width modulation is used to vary voltage and frequency Dept. of EEE,BNMIT 10
  • 11.
  • 12.
    Chapter-4 – ReflectionNotes • BEML limited is a place where manufacturing of heavy equipment’s is performed and I was a part in the manufacturing of metro coaches and railway bogies. • BEML Limited has proved to be true one among the modern temples of engineering of India and BEML has proved beyond doubt that they are no less than their competitors in the private sector. As I have seen and experienced, there is no dearth of expertise, talent, professionalism and dedication of the workforce towards accomplishing the tasks and targets in meeting delivery of products to its various customer segments. • Today, I am proud to be associated with this esteemed organization as an intern and I am fortunate to have the exposure across most of the departments and its industrial functioning. Overall, it was a good learning and rewarding experience. • This interaction gave me an insight and first-hand experience of industrial scenario outside the institute curriculum. Dept. of EEE,BNMIT 12
  • 13.
    Metro Dept. of EEE,BNMIT13 Car Body Furnishing Mechanical Electrical  Floor board  Window glass  Door  Air ducts  Cable Harness  Underframe  Internal section  Cabin section  Dielectric  Testing  Complete vehicle inspection
  • 14.
  • 15.
  • 16.
    References • Notes writtenduring my internship. • Research and development reference documents • www.bemlindia.in • Wikipedia Dept. of EEE,BNMIT 16