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George Cooper
November 2009
3 KEY WORDS

 In Developing a 5 year Supply Chain
              Strategy

REVIEW

DEVELOPMENT

CONTROL
coles
In Developing a 5 year Supply Chain
               Strategy
There is a need to:
• Understand where money is spent
• Evaluate strengths and weaknesses within
  current organisation and its existing strategy
• Plan short, mid and long term
• Develop strategy based upon evidence and data
• Develop KPIs to ensure strategy is on course
• Develop systems and staff to maintain the
  course
The Vision and Strategy

Need for vision and strategy must balance:
• Financial guidelines and limits
• Scientific and organisational objectives and
  desires / needs
• Growth and learning of internal personnel and
  beneficiaries
• Requirements of all stakeholders internal and
  external
IITA Annual Report

•   Total Funding $US 51.09 million
•   94.2% from CGIAR
•   Expenditure $US 50.747 million
•   83.3% for program expense
•   $US 16.7 million for management and general
    expense
IITA Annual Report

CGIAR priorities:
• 33.5% Sustainable management of resources
• 31.1% Generic improvement
• 15.0% Improving policies
• 11.1% Agricultural diversification
• 9.4% Sustaining biodiversity
IITA

Likely Financial priorities:
• Maintain and improve KPIs and efficiencies to
  generate continued and increased support and
  funding.
• Help to maximise communication of work and
  benefits.
• Maximise use of funding for scientific resources
  by optimum efficiency in supply chain
IITA

Likely Stakeholder priorities:
• Effective and efficient use of funds
• Productive meaningful output from funds
• Real cohesive food improvement research
• Maximise productivity and communication of
  results
• Viable farming and food production research
Opportunities
• Scientific Research fully supported
• Maximise funds available for research
• Minimise waste
• Minimise Cost
• Improve Efficiency
• Improve Bottom Line / Cash availability
• Alliances with manufacturers rather than agents
• Alliances with Importers
• Minimise expenditure on stock and develop fluid
  supply chain.
• Items where needed and on Time
• People being fed
Threats
• Ineffective utilisation of funds resulting in less
  research and loss of funding confidence
• Possibility of extended supply chains leading to
  delays, shortages and wasted time.
• Exposure to excess stock and subsequent
  obsolescence
• More effective use of funds by other organisations
  leading to greater confidence in their research /
  operations
• Supply / continuity / availability
• Items logistically unavailable and late
• People starving
IITA
    Weaknesses, opportunities and threats may
                     include:

•    Price / cost
•    Quality of goods and services
•    Reliability of supply (Availability on time)
•    Service levels
•    Communication
•    Impact of loss of funds both to program and
     future funding
The First Steps Towards Solution


•   Identify Problems
•   Identify Causes
•   Effect Solutions
•   Measure
The Process of 5 Year Improvement is
                therefore to:
•   Understand causes of problems
•   Understand research, operations and funding
•   Agree goals and direction
•   Devise strategy
•   Effect solutions and KPIs
•   Involve, motivate and train staff
•   Introduce controls
•   Develop strategy and innovative solutions
•   Involve suppliers and move forward
Developing the Purchasing /
Supply Strategy and Team for 5
           year plan


   Requires clear understanding of the
                   role
Role of Purchasing and Supply:
                 To help and advise on:

• Minimising cost and improving bottom line /
  research funding
• Satisfying customers re service (internal and
  external)
• Increasing efficiency
• Mirroring supply to demand
• Developing sourcing and supply chain strategies
Apply Best Practice Purchasing and
  Develop Effective 5 Year Supply Chain:



• Researching and understanding the internal
  and external problems and market thoroughly
• Developing the best overall supply solution re
  price, quality and supply reliability
• Consolidating spend (maximising opportunity)
Apply Best Practice Purchasing and
    Develop Effective 5 Year Supply Chain:

•    Rationalisation of suppliers with regard to
     price, quality of service and reliability
•    Apply:
    –   Negotiation
    –   Cost reduction
    –   Value Analysis
    –   Vendor Rating
Apply Best Practice Purchasing and
    Develop Effective 5 Year Supply Chain:

• Supplier development / relationship building
• Determining the total cost of acquisition
• Rigid control of pricing, freight and services
• Buying team becoming professional enough to
  warrant being fully involved in long and short term
  strategic decision making and direction
• The value of purchasing to the bottom line being
  recognised at all levels throughout the entire
  organisation
Likely Timescale
• 0 – 3 Months
Review current situation including systems, controls, staff,
  problems, suppliers
• 3 – 12 Months
Change and modify problem areas and create competitive market
  atmosphere supplier review. (Consider supplier days, conference,
  e auctions etc). Introduce system and administrative controls etc
• 12 – 20 Months
Continue process of change and introduction of new suppliers, staff
  reviews, training
Likely Timescale

• 20 - 24 Months
Review, analyse and modify. Introduce 360 degree
  feedback
• 24 – 48 Months
Conduct further improvements taking account of
  market changes
• 48 – 60 Months
Further review and hone ALL
Food for Thought
“The Future Viability and Funding of IITA
 may Depend upon Purchasing and the
             Supply Chain”
The Purchasing Pie

                          Profit
                           6%
              Overheads
                 15%




                                   Materials
                                     55%
             Labour
              24%




The average purchasing department spends over
   50% of what the organisation receives as
                   income
Purchasing and the Bottom Line
  Apportionment of Sales Revenue

                             A 5% reduction in bought
100%
                               out costs can increase
        Bought Out
                             Bottom line Cash by 25%
        Materials &
         Services



50%

        Overheads

          Labour



          Profit
Lean Thinking Supply
       Includes minimising waste in any form
                       including:
•   Minimal stock solutions
•   Demand driven supply
•   Direct to customer supply
•   Simplified operations
•   Change
•   Challenging current practices and suppliers
Implementing Lean Thinking in the
             Supply Chain

•   Is about accepting the need for change
•   Planning change
•   Implementing change
•   Managing change
•   Making it work
Improving the Productivity of Capital

              Sales Revenue

                              PROFIT
Purchasing
                  Costs
Efficiency

               Inventory                  Return on
                                         Investment
Supply            Cash
Chain                          Capital
Efficiency                    Employed
               Fixed Assets



               Receivables
Purchases & Stocks – How they affect Funds and
                    Bottom Line
                                             Working Capital        Current Assets
                                             Year 1 £4,800.0       Year 1 £5,100.0

                        Total Capital        Year 2 £2,600.0       Year 2 £3,800.0
                         Employed
   BALANCE             Year 1 £9,800.0                            Current Liabilities
    SHEET              Year 2 £8,100.0                              Year 1 £300.0

                                          Fixed Assets             Year 2 £1,200.0

                                         Year 1 £5,000.0

           Return on                     Year 2 £5,500.0
          Investment
                                                                 Other Costs
         Year 1 16.3%
                                                               Year 1 £16,700.0
         Year 2 54.1%                       Sales Turnover     Year 2 £15,400.0
                                           Year 1 £37,100.0
                                           Year 2 £36,100.0
                          Profit
                  Year 1 £1,600.0
PROFIT & LOSS         (4.3%)                  Total Costs             Purchases
  ACCOUNT         Year 2 £4,400.0          Year 1 £35,100.0    Year 1 £18,800.0 (50.7%)
                     (12.3%)
                                           Year 2 £31,700.0    Year 2 £16,300.0 (45.2%)
Food for Africa and the World
Help for the World - Questions

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Developing a 5 year Supply Chain Strategy: IITA AS A CASE STUDY

  • 2. 3 KEY WORDS In Developing a 5 year Supply Chain Strategy REVIEW DEVELOPMENT CONTROL
  • 4. In Developing a 5 year Supply Chain Strategy There is a need to: • Understand where money is spent • Evaluate strengths and weaknesses within current organisation and its existing strategy • Plan short, mid and long term • Develop strategy based upon evidence and data • Develop KPIs to ensure strategy is on course • Develop systems and staff to maintain the course
  • 5. The Vision and Strategy Need for vision and strategy must balance: • Financial guidelines and limits • Scientific and organisational objectives and desires / needs • Growth and learning of internal personnel and beneficiaries • Requirements of all stakeholders internal and external
  • 6. IITA Annual Report • Total Funding $US 51.09 million • 94.2% from CGIAR • Expenditure $US 50.747 million • 83.3% for program expense • $US 16.7 million for management and general expense
  • 7. IITA Annual Report CGIAR priorities: • 33.5% Sustainable management of resources • 31.1% Generic improvement • 15.0% Improving policies • 11.1% Agricultural diversification • 9.4% Sustaining biodiversity
  • 8. IITA Likely Financial priorities: • Maintain and improve KPIs and efficiencies to generate continued and increased support and funding. • Help to maximise communication of work and benefits. • Maximise use of funding for scientific resources by optimum efficiency in supply chain
  • 9. IITA Likely Stakeholder priorities: • Effective and efficient use of funds • Productive meaningful output from funds • Real cohesive food improvement research • Maximise productivity and communication of results • Viable farming and food production research
  • 10. Opportunities • Scientific Research fully supported • Maximise funds available for research • Minimise waste • Minimise Cost • Improve Efficiency • Improve Bottom Line / Cash availability • Alliances with manufacturers rather than agents • Alliances with Importers • Minimise expenditure on stock and develop fluid supply chain. • Items where needed and on Time • People being fed
  • 11. Threats • Ineffective utilisation of funds resulting in less research and loss of funding confidence • Possibility of extended supply chains leading to delays, shortages and wasted time. • Exposure to excess stock and subsequent obsolescence • More effective use of funds by other organisations leading to greater confidence in their research / operations • Supply / continuity / availability • Items logistically unavailable and late • People starving
  • 12. IITA Weaknesses, opportunities and threats may include: • Price / cost • Quality of goods and services • Reliability of supply (Availability on time) • Service levels • Communication • Impact of loss of funds both to program and future funding
  • 13. The First Steps Towards Solution • Identify Problems • Identify Causes • Effect Solutions • Measure
  • 14. The Process of 5 Year Improvement is therefore to: • Understand causes of problems • Understand research, operations and funding • Agree goals and direction • Devise strategy • Effect solutions and KPIs • Involve, motivate and train staff • Introduce controls • Develop strategy and innovative solutions • Involve suppliers and move forward
  • 15. Developing the Purchasing / Supply Strategy and Team for 5 year plan Requires clear understanding of the role
  • 16. Role of Purchasing and Supply: To help and advise on: • Minimising cost and improving bottom line / research funding • Satisfying customers re service (internal and external) • Increasing efficiency • Mirroring supply to demand • Developing sourcing and supply chain strategies
  • 17. Apply Best Practice Purchasing and Develop Effective 5 Year Supply Chain: • Researching and understanding the internal and external problems and market thoroughly • Developing the best overall supply solution re price, quality and supply reliability • Consolidating spend (maximising opportunity)
  • 18. Apply Best Practice Purchasing and Develop Effective 5 Year Supply Chain: • Rationalisation of suppliers with regard to price, quality of service and reliability • Apply: – Negotiation – Cost reduction – Value Analysis – Vendor Rating
  • 19. Apply Best Practice Purchasing and Develop Effective 5 Year Supply Chain: • Supplier development / relationship building • Determining the total cost of acquisition • Rigid control of pricing, freight and services • Buying team becoming professional enough to warrant being fully involved in long and short term strategic decision making and direction • The value of purchasing to the bottom line being recognised at all levels throughout the entire organisation
  • 20. Likely Timescale • 0 – 3 Months Review current situation including systems, controls, staff, problems, suppliers • 3 – 12 Months Change and modify problem areas and create competitive market atmosphere supplier review. (Consider supplier days, conference, e auctions etc). Introduce system and administrative controls etc • 12 – 20 Months Continue process of change and introduction of new suppliers, staff reviews, training
  • 21. Likely Timescale • 20 - 24 Months Review, analyse and modify. Introduce 360 degree feedback • 24 – 48 Months Conduct further improvements taking account of market changes • 48 – 60 Months Further review and hone ALL
  • 23. “The Future Viability and Funding of IITA may Depend upon Purchasing and the Supply Chain”
  • 24. The Purchasing Pie Profit 6% Overheads 15% Materials 55% Labour 24% The average purchasing department spends over 50% of what the organisation receives as income
  • 25. Purchasing and the Bottom Line Apportionment of Sales Revenue A 5% reduction in bought 100% out costs can increase Bought Out Bottom line Cash by 25% Materials & Services 50% Overheads Labour Profit
  • 26. Lean Thinking Supply Includes minimising waste in any form including: • Minimal stock solutions • Demand driven supply • Direct to customer supply • Simplified operations • Change • Challenging current practices and suppliers
  • 27. Implementing Lean Thinking in the Supply Chain • Is about accepting the need for change • Planning change • Implementing change • Managing change • Making it work
  • 28. Improving the Productivity of Capital Sales Revenue PROFIT Purchasing Costs Efficiency Inventory Return on Investment Supply Cash Chain Capital Efficiency Employed Fixed Assets Receivables
  • 29. Purchases & Stocks – How they affect Funds and Bottom Line Working Capital Current Assets Year 1 £4,800.0 Year 1 £5,100.0 Total Capital Year 2 £2,600.0 Year 2 £3,800.0 Employed BALANCE Year 1 £9,800.0 Current Liabilities SHEET Year 2 £8,100.0 Year 1 £300.0 Fixed Assets Year 2 £1,200.0 Year 1 £5,000.0 Return on Year 2 £5,500.0 Investment Other Costs Year 1 16.3% Year 1 £16,700.0 Year 2 54.1% Sales Turnover Year 2 £15,400.0 Year 1 £37,100.0 Year 2 £36,100.0 Profit Year 1 £1,600.0 PROFIT & LOSS (4.3%) Total Costs Purchases ACCOUNT Year 2 £4,400.0 Year 1 £35,100.0 Year 1 £18,800.0 (50.7%) (12.3%) Year 2 £31,700.0 Year 2 £16,300.0 (45.2%)
  • 30. Food for Africa and the World
  • 31. Help for the World - Questions