dear all ,
is your company also paying a lot contribution for waste water or do you want using your water again for production?,to be sustainable for a better enviroment.
if you instressted contact us and we realy like to explain more details about this new product
herewith we like to introduce our brochure of our waterfilter
2. Your partner
in wastewater treatment.
Skilled technical people
Support
Advise
Sales
Herderstasje 53
7463EA Rijssen
The Netherlands
3. Textile waste water treatment
EffiĂŤnt design.
Agriculture and production of food and
beverage claim about 75% of worldwide fresh
water consumption. Second is the energy
industry, using about 15%. The remaining 10%
is split between domestic and industrial users.
⢠1 jeans cost:
⢠7000-8000 liter fresh water for
grow of cotton
⢠500 liter waste water
⢠1000 liter flushwater
Within industrial, textile is not only the biggest
consumer, but also one of the most polluting
ones. We will look at the waste water of textile
pre-treatment, dyeing, printing and finishing,
where the water consumption runs up to 10l/
kg for synthetic fibres and up to 20l/kg for wool
and cotton. Textile waste water can have up to
18 parameters to control such as pH, colour,
turbidity, total suspended solids TS, total
dissolved solids TDS, conductivity, dissolved
oxygen, biochemical oxygen demand BOD,
chemical oxygen demand COD, chloride,
nitrates, phosphates, some heavy metals and
odour.
4. Textile wastewater has a high pH value, high
concentration of suspended solids, chlorides,
nitrates, metals like sodium, manganese, lead,
coper, chromium, iron, and high BOD and COD
values. It can also have a dark-brown colour.
The levels of BOD, COD, and TS in textile
preparation and finishing waste water have
been extensively reviewed. The average
concentration and specific loads of TS for main
operations are 16 to 32mg/l for desizing, 7,6 to
17 g/l for scouring, 2,3 to 15g/l for bleaching,
6g to 1,9g/l for mercerizing and 0.5 to 14 g/l for
dyeing.
The conventional choice for textile wastewater
treatment usually consists of coagulation
andâ flocculation, which removes the colloidal
particles of colour, turbidity and bacteria. It
gives rapid removal of colour and significant
reduction of COD, but does not give a
completely satisfactory treatment, especially
not for highly soluble reactive dyes.
Coagulation has for a long time been the only
economical method for colour removal. It is
complicated however because a particular
flocculent is suitable for certain dyes only.
Coagulation can not remove all dyes. Cationic
or basic dyes, used for wool, silk, acrylic and
mod acrylic, do not coagulate at al, making their
removal by coagulation impossible. Acid, direct,
vat, mordant and reactive dyes do coagulate,
but the resulting floc is of poor quality and does
not settle well, even when using a flocculent.
Sulphur and disperse dyes coagulate well and
settle easily. In the presence of surfactants,
the amount of chemicals has to be strongly
increased to achieve satisfactory colour
removal. A disadvantage of coagulation and
flocculation is the generation of large amount of
toxic sludge. The next problem is reappearance
of colour in subsequent steps due to oxidation.
The major problem however is that it cannot
reduce the total dissolved solids TDS, and
sometimes even increases TDS.
An alternative for colour removal is adsorption
by activated carbon, but as a single process
is not efficient. Disperse dyes, vat dyes
and pigments have a low solubility and low
adsorption by carbon at room temperature,
while water-soluble dyes like acid, basic, direct
and reactive are not readily adsorbed by
carbon at al. When used in combination with
polymer flocculation, chemical coagulation or
biodegradation however, adsorption can be
an efficient way of dye removal. The size and
cost of the resulting system is usualy out of
proportion however and pay back is poor.
5. Dannenberg Industries is established in the
Netherlands.The Netherlands has a centuries
long history in developing technologies to
manage water. This technology makes it
possible for Dutch people to live in harmony
with the water surrounding them. Water has
over time been exposed to more and more
pollution by the industry, and nowadays water
has become a valuable commodity. To treat
industrial water to reduce or even prevent
pollution, is a high priority for Dutch research
and development companies.
Dannenberg Industries hereby presents a new
and practical combined technology to treat
waste water from the textile finishing industry.
All equipment has been designed in the
Netherlands by Dutch engineers withworking
experience in the textile processing industry,
leading to practical solutions with high
availability and low maintenance. The filter has
beenundergoing durability tests and has an
extremely long lifetime. The rods do not need
replacement giving high availability and low
operating costs.
6. Membrane filtration technology has been extensively applied in many process
industries to improve waste water. Membranes are classified according to
the size of the particles they separate. Screening is for particles above 1
m.  Macro filtration is for 1 mm down to 5 micron, Microfiltration or MF for
5 down to 0.1 micron, while ultrafiltration or UF is used from 0.1 down to
0.001Â micron.
F
inally Reverse Osmosis or RO
has range of 0.001 down to 0.001
micron. RO is the only process that
can completely filter out salt and
metallic ions from water, but the
small pore size means that a very high osmotic
pressure is required to force filtration. For sea
water this pressure is 60Â to 70 bar. To simplify
filtration sizes in micron, MF is around 0.1, UF
around 0.01, NF around 0.001 and ROÂ around
0.0001. A micron, also known as micrometre,
is a millionth of a metre or 0.01mm. It is
denoted with the symbol Îźm. Anything below
40Â microns in size is invisible to the naked
human eye and requires a microscope to be
seen. UF filters have a pore size between 0.01
to 0.1 micron and an operating pressure of 2 to
7 bar. UF removes suspended solids, colloids,
proteins, bacteria, viruses, plastics, silica and
endotoxins. It produces water with very high
purity and low silt density.Â
Â
The primary advantages of low-pressure UF
membrane processes are no need for chemicals
like coagulants, flocculants, disinfectants
and chemicals for pH adjustment. Â UF gives
constant filtration results in terms of particle
and microbial removal. An UF system is
environment friendly, compact and simple to
operate, automate and Next to applications in
the textile industry, membrane filtration is used
in the paper industry combined with membrane
bio reactors, in the poultry industry
combined with ozone disinfection, in the food
and beverage industry combined with UV
disinfection and for oily waste water combined
with ozone and UV treatment.Â
7. The heart of the system is a tubular filter with rods that have a filter size of
20nm or 50nanomicron.
Our standard size filter system is called âDuo-Cleanerâ and consists of 2
tubular filters, each equipped with 19 rods. The capacity for filtering in m3/hr
is based on the pollution level of the waste water. For average waste water
the capacity of a 38 rod system is 3 -7m3/hr (87LPH) . The capacity and
result can be highly increased by combining a centrifuge and a coagulationâ
flocculation process with the filtering. A coagulationâflocculation process can
already remove more than 95% of dye in waste water, while also blocking of
filter rods is strongly reduced.
Longlife time.
Our Tubular rod filter have a longlife time.
No not an abundance of filthy paper cartridge ,who great more environment
pollution.
Easy and clean technology.
The heart of the system is a tubular filter with rods that
have a filter size of 20nm or 50nanomicronOur standard
size filter system is called âDuo-Cleanerâ and consists of
2 tubular filters, each equipped with 19 rods. The capacity
for filtering in m3/hr is based on the pollution level of the
waste water. For average waste water the capacity of a
38 rod system is 3 -7m3/hr (87LPH) . The capacity and
result can be highly increased by combining a centrifuge
and a coagulationâflocculation process with the filtering.
A coagulationâflocculation process can already remove
more than 95% of dye in waste water, while also blocking
of filter rods is strongly reduced.
Sample of high capacity
water treatment plant.
8. Centrifugal
Module.
To have the best result and highest capacity
for cleaning we advise to work with centrifuges
Combined with oxidation and flocculation
process this will result in the productivity of
our filter system our centrifuges use Nylon
microfilters these filters filter out the flock.
9. Filter
Module.
Membrane Characteristics:
Membrane in a Tubular
multi-channel configuration, with superior
acid and alkaline &
solvents stability
Operating Limits:
Maximum pressure is 145 psi(10 bar)
Actual pressure depending upon system
flux rate, As well as feed viscosity,cp and
temperature conditions
Maximum back pressure : 6 bar
Max temprature : 150c
PH: 1-14
Prefilter for membrane : Dannenberg
Centrifuge module with 0,5micron filter
Feed flow rate: based on 20 nano micron and
38 membranes 11 mÂł/l.h (87 LPH)
10. Prefiltering
Centrifuge System.
⢠Chemical , mechanical and thermal stability
⢠High Stable drive system
⢠Easy cleaning
⢠High durability
⢠Easy installation
⢠No high numbers waste filters
⢠Chemical , mechanical and thermal stability
⢠Flexible Modular enlarging system
⢠Ability of steam sterilization and back flushing
⢠High abrasion resistance
⢠High Fluxes
⢠High durability
⢠Bacteria resistance
⢠Possibility of regeneration
⢠Dry storage after cleaning
⢠No high numbers waste filters
⢠Easy installation
12. Consumer
safe water treatment.
The WHO (world Health Organization )
believes that up to 200 million people are
regulary consuming drinking water with unsafe
concentrations of arsenic . Arsenic is now the
top of substance threatning human life, ahead
of mecury and lead Combined with oxidation
and flocculation process our filtertechnic can
provide a robust and stable mechanical Barier
to remove arsenic precipitates down to the
safety levels required.
contact informstion:
info@dannenbergindustries.nl
or reachout to our agents:
CES Hongkong
Pattrick Paap
Located in Hongkong
Asia
Texo Bangldesh
Located in Bangladesh
Russia
Andrew Sviridof
Located in Prague
South America
Adriano Reis
Located in Blumennau, Brasil
For questions,
comments or requests
do not hesitate to
contact us.
Feed
Characteristics By Testing Result.
Alternative uses
for our filtrastion system.
Sample 1 Â : Â PH : 8,09, CZV : 742 mg/l. Â Â Total Solids : 5,1 g/l Total Dissolved Solids : 0,4 g/l.
Result after filtering
Sample 1A : PH : 7,67, CZV : 13,2 mg/l. Total Solids : 0,6 g/l. Total Dissolved Solids : 0,0 g/l.
Sample 2 Â : Â PH : 9,07, CZV : 1873 mg/l. Total Solids : 5,7 g/l. Total Dissolved Solids : 0,0 g/l.
Result after filtering
Sample 2 : PH : 7,88, CZV : 65,3 mg/l. Total Solids : 0,5 g/l. Total Dissolved Solids : 0,0 g/l.
⢠Food sector
⢠Automotive industrie
⢠Pharmaceutical industrie
⢠Medical industrie