Central Warehouse Jandáskova 24 (CWJ24) is a distribution centre located in Brno, Czech Republic. It has a clear height of 10 meters, maximum pallet weight of 325kg, and capacity for 3,000 pallets and 18,000 stock keeping units. CWJ24 uses technologies like barcode identification and EDI to share order, packing list, and invoice information. Prestige Products CZ, a member since 2012, collaborates on benchmarking and master data synchronization projects with other companies through ECR Czech-Slovak. CWJ24 provides value added services including order management, labelling, back-order processing, and cost optimization. Worker safety and good working conditions are also priorities.

1. Central Warehouse Jandáskova 24
Distribution Centre Brno, Czech Republic
author: Jan Martinec
date: 07.05.2014
Introduction

2. CWJ24 Brno

3. Location: Brno – Řečkovice, Czech Republic
Distances: E461 1 km
D1 10 km

4. Technical Specifications
clear height: 10 m
max pallet weight: 325 kg
max pallet height: 190 cm, 130 cm
or 120cm in pallet rack
pallet capacity: 3 000
SKU capacity: 18 000

5. EDI
Warehouse Layout

6. Processes

7. Enabling Technologies
orders, packing lists,
invoices, ...
bar code identification informations sharing
source: http://www.few.vu.nl/~sbhulai/ecr/introduction.html
ECR
Efficient
Consumer
Response

8. ECR Czech-Slovak membership
Prestige Products CZ
is member since 2012
main project: Benchmarking WG
goal: Establishment of standards and evaluation indicators (KPIs) for
assessing the performance of supply chain. This set of the benchmarks
will help to improve the efficiency of the process of moving products from
producer to end customer.
other team members: Beiersdorf, L`Oreal, P&G, Henkel, Unilever,
Danone, Kraft Foods, Nestlé, Ahold, Tesco, Globus, ...

9. Collaborative Project: Master Data Synchronization
Green dot (EU Directive 94/62 on packaging and packaging waste)
→ fill the quarterly statement which is intended to provide information
about the quantity of packaging that we introduce onto the market or
into circulation during the calendar quarter, e.g. weights
of packages by categories: soft plastics, corrugated board, paper
glass, metals etc. (more: http://pro-e.org)
 item, case, pallet
 attributes: GTIN, name, brand, price, weight (netto, brutto), width, height,
depth, Minimum Trade Item Life Span From Time Of Production (days), Storage Handling
Temperature Minimum and Maximum, …
 over 150 attributes per item
 DCs need accurate logistics data by EDI

10. Benefits of Master Data Synchronization

11. Future of Supply Chain (2015 - 2020)
zdroj: http://www.gs1-akademie.cz/info-859/globalni-datova-synchronizace-efektivni-reseni-p-s131348408
Before GDS
- manual input + errors
- paper / e-mail
- waiting, slow, costly
After GDS
- ERP x ERP communication
- online, realtime
- quick, higher service level
- bigger capacity
- less errors

12. Ramp - receive

13. Receiving Dock

14. Registering & Labelling

15. Labels

16. Put Away
3 floors lift

17. Pallet Racks
retrak
7 floors

18. bar codes system
Replenishment

19. gravity flow racks
Picking

20. flow rack box

21. wireless PDA with ring scanner
1st control level

22. Horizontal scanner
3rd control level
2nd control level
Scale

23. 5 + 2 Output control tables

24. Protective packaging
Air

25. Parcels

26. wrapping machine

27. double pallet electric forklift
Shipping

28. Loadin
g
Shipping dock

29. Shipping ramps

30. CWJ24 Value Added Services
1. Orders management and controlling
2. Labelling, kitting, dekitting
3. Back-orders with quality control
4. POS distribution and storage
5. Merchandise customization
6. Cost optimization

31. Accident protection:
1. safety footwear
2. safety vest
3. crash helmet
Working conditions:
▪ inventory accountability
▪ security
▪ 5S

32. Recycling
 foil wrap
 carton & paper