1. WASIF SAYED
Mobile: +91-9699798226 ~ E-Mail: wasif786sayed@gmail.com
Seeking opportunity in Mfg/Process/Industrial Engineering/Vendor Development/Product Development
function for delivering world class product through creativity, innovations & systematic approach.
_________________________SYNOPSIS __________________________________
 Result-oriented Engineering professional with 5years of experience.
 Experienced in softwares like Creo, DFM Pro, Auto Cad, COMCO tube bending simulation, Creo Illustrate,
Windchill, Creo Product view, MS Project, MS Office, minitab, mDAT (Basic MOST), IGrafx, SAP etc.
 A creative and Logical thinker. Flexible to work in diversified domains with challenges.
 Member of ISHRAE & SAE.
_____________________________EMPLOYMENT CHRONICLE___________________________
Process Engineer, R& D Centre, BlueStar Limited- Thane from July 2011 - Aug2015
Key Deliverable:
 Responsible for Bluestar Dadra & Nagar Haveli and Ahmedabad mfg. unit for process Engineering function.
 Manufacturing process planning & design for Condensing units, VRFs, Package a/c, Room a/c, Deep Freezers,
Eutectic Freezers, Water coolers, Cold storage panels etc.
 Development & implementation of process standards for various manufacturing processes of Bluestar
 Horizontal deployement of process improvements across all factories.
Achievements:
 Development of Fin & tube heat exchanger with Al inner grooved tube to replace Copper for 30% cost reduction.
 R141b Blowing agent Phase Out in foaming process for a) Discontinuous panels by Cyclopentane & b) water
coolers by Ecomate as per Montreal Protocol
 Environment friendly shrink wrapping type of packaging for Freezers
 Implementation of Differential pressure leak testing system for Gross leak testing of products & heat exchangers.
 Anticorrosive coating development for Aluminum micro channel heat exchanger for life of 2000hrs SWAAT.
 Aluminum micro Channel heat exchanger alloy selection.
 PCB/Electronic component handling & protection against Electrostatic Discharge(ESD)
 Productivity improvement for Discontinuous panel production line & VRF assembly line.
 Development of vendor for watercooler SS sealed tank supply.
 Process validation for copper tubing supplier at Aurangabad.

2. Manufacturing Engineer, Manufacturing , BlueStar Limited- Thane from Sep 2015 to till date
Key Deliverable:
 Lean Manufacturing tools implementation across all five factories along with consultants.
Achievements:
 Changeover time reduction by 50% on CNC Punching/Bending/Vertical Heat exchanger expansion m/c.
 Inventory reduction by 30% across 2 factories
 Productivity improvement by 30% on #02 assembly lines.
_________________________PROFICIENCY FORTE__________________________________
Line balancing Productivity improvement
Work & Time Study Process flow diagram
Jigs , fixtures & tooling Material Handling
DFM/DFA FMEA
Control Plans/QAP POKAYOKE
Kaizens Root cause analysis
Work station design Sheet metal mfg troubleshooting
Plastics Poly Urethane Foaming
Fin & tube Heat exchangers Micro channel heat exchangers
Anti corrosive coating Leak testing
LOKRING Electronics Handling (ESD free)
Vacuuming Six Sigma Green Belt
Contamination & moisture control in system Epoxy joining
MOST Lean Manufacturing
Value Stream Mapping SMED (Single Minute Exchange of Dies)
Work Standardization Flow diagrams
Inventory reduction Spaghetti charts
__________________________SCHOLASTICS____________________________
 Persuing PGDM (Operations) from Welingkar Institute of Management & Research, Matunga
 B.E. (Mechanical Engg) from Fr.CRIT, Vashi in Year 2011 Secured 60%
 HSC (XIIth
) from Pillia's Mahatma Jr. College, Panvel in Year 2007 Secured 83.33%
 SSC (Xth
) from Yakub Baig Urdu High School, Panvel in Year 2005 Secured 90.66%
_______________________________CERTIFICATION COURSES_________________________________
 Six sigma Green Belt by Mahindra Institute of Quality, Nasik
 Lean Manufacturing by Mahindra Institute of Quality, Nasik
 MOST(Maynard Operation Sequence Technique) by UMAS, Pune

3. _______________________________TRAININGS_________________________________
 Plastic by ICT University, Mumbai
 Sheet Metal Working & Press tools by NTTF, Chennai
 PFMEA by Shingo Institute of Japanese Management
 DFMA by SSA technology
 Micro Channel Heat Exchangers by Danfoss
 Refrigerants by Honeywell
 Rigid Polyurathane Foaming by Expanded Polymers
 Refrigeration by Emerson
 R32 Refrigerant by Daikin
 Project Management by Project Management Institute(PMI)
 Intellectual properties by Thomas Reuters.
 Integral Corrosion management by Dr. G H Thanki
_______________________________PERSONAL DOSSIER_______________________________
Date of Birth : 3rd
Sept 1990
Address : Flat no.502,, Konark Plaza 2nd
, Bunder Road, Panvel 410206
Marital Status : Single
Hobbies : Cycling, Biking, Trekking, Traveling & Music
Language Known : English, Hindi, Urdu, Marathi, Arabic