1
Engineering Services
Our Safety Program
Safety – It’s your life!
Trend in accident frequency rate Our own initiative
"Safety – It’s your life!" comprises of
 Regular training
 Audits
 Accident recording and analysis
 Safety measures
 Practice days
Reported accident per 1 million working hours
FY
2011/12
1.5
3.2
2.4
2.2
2.0
1.8 1.8
FY
2017
FY
12/13
FY
13/14
FY
14/15
FY
15/16
FY
16
2
3
Safety Record
Our history of Customer Safety Awards
Safety is our top priority
This is confirmed by the numerous awards for safety that we have received from
our customers over the years.
2007/
2008
2016
2009
2010
2011
2012
2013
2014
2015
2017
Global Presence
$909 MILLION
I N R E V E N U E
19,800+
E M P L O Y E E S
OVER 50 YEARS
OF EXPERIENCE IN
INDUSTRIAL SERVICES
IN 14 COUNTRIES
W O R L D W I D E
200+ SITES
A N D C O U N T I N G
NORTH AMERICA
 EMPLOYEES: 3,800
 REVENUE: $270 MILLION
SOUTH AMERICA
 EMPLOYEES: 2,300
 REVENUE: $57 MILLION
ASIA
 EMPLOYEES: 3,000
 REVENUE: $54 MILLION
EUROPE
 EMPLOYEES: 10,700
 REVENUE: $578 MILLION
4
5
Our History
International growth via acquisitions
Foundation of
company in
Munich, Germany.
Core activity:
technical cleaning
and maintenance
Company renamed
Deutsche
Industriewartung
GmbH &
Co. KG (DIW)
Voith acquires DIW
and establishes the
division Voith
Industrial
Services
Expansion into
America through
the acquisition of
Premier Group,
Cincinnati, USA
Majority takeover
of Hörmann
Industrietechnik,
Kirchseeon,
Germany
Expansion into
Asia through the
establishment of
company in
China
Takeover of
ThyssenKrupp
Services in
the UK
Acquisition of
Helix Systems,
Bessemer, USA
Voith
Industrial
Services
becomes
Leadec,
owned by
private equity
firm Triton
1962
1985
2000
2005
2006
2009
2013
2014
2017
6
Our Customer History
Long-term relationships with our customers
Our relations with our customers are characterized by long-standing collaboration
1965 20171975 1985 1995 2005
> 50
years
> 25
years
> 20
years
> 15
years
> 15
years
Core Services
Install Maintain Support Engineer
Overview of services Overview of services Overview of services Overview of services
Leadec can provide turnkey
equipment installations or relocations
as well as electrical, mechanical
and/or controls support to make sure
your projects succeed.
From facility and production
equipment maintenance to technical
cleaning, Leadec can be your partner
for long-term services.
Leadec offers a variety of facility,
logistics and technical services to
ensure your ongoing success and
adaption of leading technologies.
As an experienced industry insider,
we anticipate coming technological
developments creating the best
conditions to ensure your competitive
edge.
7
Turnkey Services
Engineering
• Project Management
• Conveyor Fabrication & Installation
• Electrical & Mechanical Installation
• Controls Integration
• Plant Equipment Installation +
Relocation
• System Engineering & Design
• Control cabinet design & build
• Commissioning
• Cycle Time Optimization
• Overhaul and expansion of
assembly lines
• PLC & Robot Programming
(online/offline)
Installation
8
Our People and Services at Work
Project Case Studies
Case Study
Customer Automotive OEM
Location: Vance, AL
Date: 2016 - Present
Project Size: $15M
Disciplines: Design, Build, Installation &
Commissioning
Scope of Services:
Deliver a turnkey conveyor system with mezzanine to carry
car bodies through paint shop:
Work performed at the plant included:
• Designed & Built : (3) Mezzanines representing 20,000 ft2 of
platform, over (50) roller conveyors, (3) Shuttles, (2) new
Elevators & modified (4) existing elevators
• Optimized (5) Buffer Systems
• Supplied 1800 new skids & refurbished 1,000 existing skids
• Updated 52 PLCs & camera systems
Challenges of project:
 Limited space
 Building trusses inadequate
 All work completed during shutdowns and off hours.
10
Case Study (cont’d)
Reinforce Roof
Trusses to Support
Mezzanine
Hanging the
mezzanine
supports designed
by Leadec.
Note: Roller beds
lifted to sections as
they are installed.
Installing
mezzanine sections
designed by
Leadec.
Note: Installed and
welded.
Meanwhile, back at the
shop,
Note: All conveyor design
completed with Inventor.
Conveyor assembled and
kitted at shop. Note:
Kitting, prewired and
tested in shop to reduce
installation time.
PLC design and fabrication
completed. Note: Kitting, prewired
and tested in shop to reduce
installation time.
Installed and
commissioned on site.
STEP 1 STEP 2 STEP 3 STEP 4
STEP 5 STEP 6 STEP 7
11
Case Study
Customer: Automotive OEM
Location: Vance, Alabama
Date: 2014 - 2015
Project Size: $4M
Disciplines: Mechanical, Electrical, Systems
Project Management
Scope of Services:
Design, build and install buffering conveyor system for vehicle
bodies prior to entrance to plant. Included engineering,
fabrication, electrical, mechanical, automation and project
management services.
Challenges
- Limited space required ceiling suspended mezzanine to be
designed and fabricated so equipment could be installed
over existiing welding equipment.
- Building trusses were initially found to be inadequate to
support mezzanine, therefore, ceiling reinforcement was
necessary.
- All work completed during shutdowns and off hours.
12
Case Study (cont’d)
13
Case Study
Customer: Automotive OEM
Location: Chattanooga, TN
Date: 2018 - Present
Project Size: $3.1M
Disciplines: Design, Electrical & Programming
Scope of Services:
Project consisted of design of electrical and controls
schematics for two (2) robot cells in the Body Shop.
Additionally, the project included electrical installation and
robot & PLC programming.
Project highlights include:
• Electrical Drawings created in EPlan through Leadec
Germany
• Electrical Cabinets & components procured through German
suppliers.
• Robot & PLC (Siemens) programming completed offline for
testing, then implemented in the field
14
Case Study
Scope of Services:
Greenfield project consisting of engineeing, fabrication, and
installation of overhead mezzanines, cages, safety railing and
electrical and mechanical installation of Transmission Line
Equipment supplied by OEM.
Work performed at the plant included support for the
following:
• (49) Tooling Stations
• (35) Conveyor Turntables
• (8) Elevators
• (1800 LF) Conveyor
• (3500 SF) Mezzanine
Customer: Line Builder
Location: Tallapoosa, GA
Date: 2015 - 2016
Project Size: $2M
Disciplines: Engineering, Mechanical,
Electrical, Project Management
15
Case Study
Scope of Services:
Leadec was contracted by an equipment OEM to perform a
complete electrical installation for a paint shop conveyor
system at a major automotive manufacturer
Greenfield project consisting of electrical installation of power
feed, conveyor, and work deck.
Work performed at the plant included the following:
• Power feed from Switchgear to Station Cabinets
• 480V feed from Station Cabinets to Conveyor motors
• 24V & Profinet installation for Conveyor System
• 480V & 24V installation for Work Deck Power & Lighting
Customer: Line Builder
Location: Charleston, SC
Date: 2017 - 2018
Project Size: $5M
Disciplines: Electrical Installation & Project
Management
16
Case Study
Scope of Services: Pilz, the manufacturer of the safety
system obsoleted the safety processor, IO and safety bus
systems. The customer, supported by Leadec developed a
more robust and supportable safety system utilizing current
state of the art safety products. Leadec was responsible for
provdiing new safety layout, removing existing Pilz hardware,
pre-programming and installing new AB guard logix
processors, installing new IO, modified drawing and
redesigned network communications.
Equipment installed:
- 28 Guardlogix Processors
- 28 Stratix S700 Managed ethernet switches
- All new AB safety rated inputs/outputs
- Cable tray and panel modifications
Modify the light curtains to comply to latest SIL standards.
Customer: Automotive OEM
Location: Vance, AL
Date: 2017 - Present
Project Size: $2M
Disciplines: Electrical, Controls, Engineering,
Programming & Commissioning
17
Case Study
Customer: Line Builder
Location: Lincoln, AL
Date: 2014
Project Size: $920,000
Disciplines: Equipment Installation,
Equipment Relocation
Scope of Services:
Greenfield addition to existing plant to accomodate the
following new Engine Assembly Lines:
• Piston Line
• Head Line / Block Line A&B
• Main Lines A-D
Work performed at the plant included installing the following:
• (8) Mezzanines
• (16) Elevators
• (86) Automatic Stations
• (100) Robots
• (1) Nut Runner (relocated from different plant)
18
Contact
19
Daniel Webb
Business Development Manager, Leadec ES
Tel. 423.529.9046
Daniel.Webb@leadec-services.com
Business Overview | Leadec Engineering Services Group | March, 2019
Customer presentation

Customer presentation

  • 1.
  • 2.
    Our Safety Program Safety– It’s your life! Trend in accident frequency rate Our own initiative "Safety – It’s your life!" comprises of  Regular training  Audits  Accident recording and analysis  Safety measures  Practice days Reported accident per 1 million working hours FY 2011/12 1.5 3.2 2.4 2.2 2.0 1.8 1.8 FY 2017 FY 12/13 FY 13/14 FY 14/15 FY 15/16 FY 16 2
  • 3.
    3 Safety Record Our historyof Customer Safety Awards Safety is our top priority This is confirmed by the numerous awards for safety that we have received from our customers over the years. 2007/ 2008 2016 2009 2010 2011 2012 2013 2014 2015 2017
  • 4.
    Global Presence $909 MILLION IN R E V E N U E 19,800+ E M P L O Y E E S OVER 50 YEARS OF EXPERIENCE IN INDUSTRIAL SERVICES IN 14 COUNTRIES W O R L D W I D E 200+ SITES A N D C O U N T I N G NORTH AMERICA  EMPLOYEES: 3,800  REVENUE: $270 MILLION SOUTH AMERICA  EMPLOYEES: 2,300  REVENUE: $57 MILLION ASIA  EMPLOYEES: 3,000  REVENUE: $54 MILLION EUROPE  EMPLOYEES: 10,700  REVENUE: $578 MILLION 4
  • 5.
    5 Our History International growthvia acquisitions Foundation of company in Munich, Germany. Core activity: technical cleaning and maintenance Company renamed Deutsche Industriewartung GmbH & Co. KG (DIW) Voith acquires DIW and establishes the division Voith Industrial Services Expansion into America through the acquisition of Premier Group, Cincinnati, USA Majority takeover of Hörmann Industrietechnik, Kirchseeon, Germany Expansion into Asia through the establishment of company in China Takeover of ThyssenKrupp Services in the UK Acquisition of Helix Systems, Bessemer, USA Voith Industrial Services becomes Leadec, owned by private equity firm Triton 1962 1985 2000 2005 2006 2009 2013 2014 2017
  • 6.
    6 Our Customer History Long-termrelationships with our customers Our relations with our customers are characterized by long-standing collaboration 1965 20171975 1985 1995 2005 > 50 years > 25 years > 20 years > 15 years > 15 years
  • 7.
    Core Services Install MaintainSupport Engineer Overview of services Overview of services Overview of services Overview of services Leadec can provide turnkey equipment installations or relocations as well as electrical, mechanical and/or controls support to make sure your projects succeed. From facility and production equipment maintenance to technical cleaning, Leadec can be your partner for long-term services. Leadec offers a variety of facility, logistics and technical services to ensure your ongoing success and adaption of leading technologies. As an experienced industry insider, we anticipate coming technological developments creating the best conditions to ensure your competitive edge. 7
  • 8.
    Turnkey Services Engineering • ProjectManagement • Conveyor Fabrication & Installation • Electrical & Mechanical Installation • Controls Integration • Plant Equipment Installation + Relocation • System Engineering & Design • Control cabinet design & build • Commissioning • Cycle Time Optimization • Overhaul and expansion of assembly lines • PLC & Robot Programming (online/offline) Installation 8
  • 9.
    Our People andServices at Work Project Case Studies
  • 10.
    Case Study Customer AutomotiveOEM Location: Vance, AL Date: 2016 - Present Project Size: $15M Disciplines: Design, Build, Installation & Commissioning Scope of Services: Deliver a turnkey conveyor system with mezzanine to carry car bodies through paint shop: Work performed at the plant included: • Designed & Built : (3) Mezzanines representing 20,000 ft2 of platform, over (50) roller conveyors, (3) Shuttles, (2) new Elevators & modified (4) existing elevators • Optimized (5) Buffer Systems • Supplied 1800 new skids & refurbished 1,000 existing skids • Updated 52 PLCs & camera systems Challenges of project:  Limited space  Building trusses inadequate  All work completed during shutdowns and off hours. 10
  • 11.
    Case Study (cont’d) ReinforceRoof Trusses to Support Mezzanine Hanging the mezzanine supports designed by Leadec. Note: Roller beds lifted to sections as they are installed. Installing mezzanine sections designed by Leadec. Note: Installed and welded. Meanwhile, back at the shop, Note: All conveyor design completed with Inventor. Conveyor assembled and kitted at shop. Note: Kitting, prewired and tested in shop to reduce installation time. PLC design and fabrication completed. Note: Kitting, prewired and tested in shop to reduce installation time. Installed and commissioned on site. STEP 1 STEP 2 STEP 3 STEP 4 STEP 5 STEP 6 STEP 7 11
  • 12.
    Case Study Customer: AutomotiveOEM Location: Vance, Alabama Date: 2014 - 2015 Project Size: $4M Disciplines: Mechanical, Electrical, Systems Project Management Scope of Services: Design, build and install buffering conveyor system for vehicle bodies prior to entrance to plant. Included engineering, fabrication, electrical, mechanical, automation and project management services. Challenges - Limited space required ceiling suspended mezzanine to be designed and fabricated so equipment could be installed over existiing welding equipment. - Building trusses were initially found to be inadequate to support mezzanine, therefore, ceiling reinforcement was necessary. - All work completed during shutdowns and off hours. 12
  • 13.
  • 14.
    Case Study Customer: AutomotiveOEM Location: Chattanooga, TN Date: 2018 - Present Project Size: $3.1M Disciplines: Design, Electrical & Programming Scope of Services: Project consisted of design of electrical and controls schematics for two (2) robot cells in the Body Shop. Additionally, the project included electrical installation and robot & PLC programming. Project highlights include: • Electrical Drawings created in EPlan through Leadec Germany • Electrical Cabinets & components procured through German suppliers. • Robot & PLC (Siemens) programming completed offline for testing, then implemented in the field 14
  • 15.
    Case Study Scope ofServices: Greenfield project consisting of engineeing, fabrication, and installation of overhead mezzanines, cages, safety railing and electrical and mechanical installation of Transmission Line Equipment supplied by OEM. Work performed at the plant included support for the following: • (49) Tooling Stations • (35) Conveyor Turntables • (8) Elevators • (1800 LF) Conveyor • (3500 SF) Mezzanine Customer: Line Builder Location: Tallapoosa, GA Date: 2015 - 2016 Project Size: $2M Disciplines: Engineering, Mechanical, Electrical, Project Management 15
  • 16.
    Case Study Scope ofServices: Leadec was contracted by an equipment OEM to perform a complete electrical installation for a paint shop conveyor system at a major automotive manufacturer Greenfield project consisting of electrical installation of power feed, conveyor, and work deck. Work performed at the plant included the following: • Power feed from Switchgear to Station Cabinets • 480V feed from Station Cabinets to Conveyor motors • 24V & Profinet installation for Conveyor System • 480V & 24V installation for Work Deck Power & Lighting Customer: Line Builder Location: Charleston, SC Date: 2017 - 2018 Project Size: $5M Disciplines: Electrical Installation & Project Management 16
  • 17.
    Case Study Scope ofServices: Pilz, the manufacturer of the safety system obsoleted the safety processor, IO and safety bus systems. The customer, supported by Leadec developed a more robust and supportable safety system utilizing current state of the art safety products. Leadec was responsible for provdiing new safety layout, removing existing Pilz hardware, pre-programming and installing new AB guard logix processors, installing new IO, modified drawing and redesigned network communications. Equipment installed: - 28 Guardlogix Processors - 28 Stratix S700 Managed ethernet switches - All new AB safety rated inputs/outputs - Cable tray and panel modifications Modify the light curtains to comply to latest SIL standards. Customer: Automotive OEM Location: Vance, AL Date: 2017 - Present Project Size: $2M Disciplines: Electrical, Controls, Engineering, Programming & Commissioning 17
  • 18.
    Case Study Customer: LineBuilder Location: Lincoln, AL Date: 2014 Project Size: $920,000 Disciplines: Equipment Installation, Equipment Relocation Scope of Services: Greenfield addition to existing plant to accomodate the following new Engine Assembly Lines: • Piston Line • Head Line / Block Line A&B • Main Lines A-D Work performed at the plant included installing the following: • (8) Mezzanines • (16) Elevators • (86) Automatic Stations • (100) Robots • (1) Nut Runner (relocated from different plant) 18
  • 19.
    Contact 19 Daniel Webb Business DevelopmentManager, Leadec ES Tel. 423.529.9046 Daniel.Webb@leadec-services.com Business Overview | Leadec Engineering Services Group | March, 2019