1. MODULE 11
CONTROL AND CONTROL SYSTEMS
“What gets measured happens”
• What is
important to
know about the
control •What are
process? some
organizational
control
systems and
techniques?
2. CONTROL AND CONTROL SYSTEMS
Control Systems
Module Guide 11.1
Controlling is one of the four management
functions.
Control begins with objectives and standards.
Control measures actual performance.
Control compares results with objectives and
standards.
Control takes corrective action as needed.
Control focuses on work inputs, throughputs, and
outputs.
3. CONTROL AND CONTROL SYSTEMS
Control Systems
Controlling
The process of measuring performance and
taking action to ensure desired results
4. CONTROL AND CONTROL SYSTEMS
Control Systems
Output Standard
Measures performance results in terms of quantity, quality, cost, or
time.
Input Standard
Measures work efforts that go into a performance task
5. CONTROL SYSTEMS
Types Of Control Systems
Management By Exception
Focuses attention on substantial differences
between desired and actual performance
Feedforward Controls
Ensure the right directions are set and the right
resource inputs are available f
Concurrent Controls
Ensure the right things are being done as part of
work-flow operations
Feedback Controls
Ensure that final results are up to desired standards
7. CONTROL AND CONTROL SYSTEMS
Organizational Control Systems and
Techniques
MODULE GUIDE 11.2
Control focuses on work inputs, throughputs, and
outputs.
Management by objectives integrates planning and
controlling.
Employee discipline is a form of managerial control.
Quality control is a foundation for Total Quality
Management.
Purchasing and inventory controls help save costs.
Breakeven analysis shows where revenues will
equal costs.
8. ORGANIZATIONAL CONTROL SYSTEMS AND TECHNIQUES
Management By Objectives
MBO (Management By Objectives)
A process of joint objective setting between
superior and subordinate
9. ORGANIZATIONAL CONTROL SYSTEMS AND TECHNIQUES
Employee Discipline
Discipline
is the act of influencing behavior through reprimand.
Progressive Discipline
ties reprimands to the severity and frequency of misbehavior.
MANAGEMENT TIPS
“Hot stove rules” of employee discipline
• Issue a reprimand immediately. A hot stove burns the first time you touch it.
• Direct a reprimand toward someone’s actions, not their personality. A hot stove doesn’t
hold
grudges, humiliate people, or accept excuses.
• Apply a reprimand consistently. A hot stove burns anyone who touches it, and it does so
every time.
• Provide an informative reprimand. A hot stove lets a person know what to do to avoid
getting burned again: “Don’t touch.”
• Give the reprimand within a supportive setting. A hot stove conveys warmth but with an
Inflexible rule: “Don’t touch.”
• Support a reprimand with the relevant rules. The Don’t-touch-a-hot-stove rule isn’t a
power
play, a whim, or an emotion of the moment; it is a necessary rule of reason.
10. ORGANIZATIONAL CONTROL SYSTEMS AND TECHNIQUES
Quality Control
Total Quality Management (TQM)
commits to quality objectives, continuous improvement, and
doing things right the first time.
Quality Circle
is a small group that meets regularly to discuss ways of
improving work quality.
Four Absolutes of Quality Control
1. Quality means conformance to standards. Workers must know exactly what performance standards they are
expected to meet.
2. Quality comes from defect prevention, not defect correction. Leadership, training, and discipline must prevent
defects in the first place.
3. Quality as a performance standard must mean defect-free work. The only acceptable quality standard is perfect
work.
4. Quality saves money. Doing things right the first time saves the cost of correcting poor work.
11. ORGANIZATIONAL CONTROL SYSTEMS AND TECHNIQUES
Purchasing And Inventory Controls
Purchasing Control
buying what is needed at the right quality, at a good price, and
for on-time delivery.
Supply Chain Management
uses information technology to link suppliers and purchasers
in cost efficient ways.
Inventory Control
ensures that inventory is only big enough to meet immediate
needs.
Economic Order Quantity
places new orders when inventory levels fall to predetermined
points.
Just-in-time Scheduling
routes materials to workstations just in time for use.
12. ORGANIZATIONAL CONTROL SYSTEMS AND TECHNIQUES
Breakeven Analysis
Breakeven Point
is the point at which revenues equal costs
Breakeven Analysis
calculates the point at which sales revenues
cover costs.
How to Calculate a Breakeven Point
Breakeven Point = Fixed Costs / (Price - Variable Costs)
Another similar common expression is “People will behave the way you measure them.”
Controlling is the last of the four management functions. It is intended to allow management to see if things are going according to plan.
The sooner you can take corrective action, the easier it will be to correct the problem.
Input standards include material, labor and overhead in the form of administrative and operating costs.
There is also the principal of Management By Sufficiency. It focuses on large important items even if they are on track.
As previously mentioned, it is usually a whole lot less expensive to solve problems before they occur.
As with planning, there are many different types of control systems. It is important to decide how much effort you want to put into controlling a particular activity.
It is important to have regular (monthly) reviews. Once or twice a year is not enough to stay on track.
Discipline is necessary but it has to be done properly to avoid legal problems. If you have any doubts about how to do it, have an HR person with you.
TQM applies to the entire organization. It is not limited to manufacturing.
These are all tools used by operations managers to run efficient and effective production lines.
Fixed costs include all costs that do not normally vary with the amount of product being produced.
It is important to include one time “start up” costs in the calculation. These are costs that occur once at the beginning of operations. They are not fixed or variable costs.