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COMMERCIAL
PRODUCTION OF ENZYMES
INTRODUCTION
Enzymes- Biocatalysts- Complex protein molecules that
bring about chemical reactions- Nontoxic and biodegradable.
Produced in large amounts by microorganisms- industrial
applications
Enzyme technology- broadly involves selection, production,
isolation, purification and use of enzymes
recombinant DNA technology and protein engineering-
efficient use of enzymes
The first enzyme produced industrially was taka-
diastase (a fungal amylase) in 1896, in United States. It
was used as a pharmaceutical agent to cure digestive
disorders.
Europe- softening of hides with faeces of dogs and
pigeons- before tanning- pancreases- German scientist-
Otto Rohm
Uses of enzymes from different
organisms
Fungi – 60%
Bacteria – 24%
Yeast – 4%
Streptomyces – 2%
Higher animals – 6%
ENZYMES FROM PLANT AND ANIMAL
SOURCES
Quantities are limited
Difficulties in isolating, purifying the enzymes,
and the cost factor
Wide variation in their distribution
Mammalian cell cultures- cost constraints-
Tissue plasminogen activator from cell
MICROBIAL SOURCES
Inexpensive media, short period, easy to manipulate,
isolation and purification are easy
Extracellular enzymes- safe, stable and active
Stable over a range of pH and temperature
Optimal fermentation conditions- cheap substrates, low
cost production
Co- production- amylase, lipase and protease- used in
detergent industry
rDNA- overproduce, substrate specific and stable
Bacillus and Aspergillus- most used
ISOLATION AND SCREENING OF
MICROORGANISMS
Sources: Plant bark, watery environment, skim milk , marine
sediment, municipal solid wastes and from grapes
Serial dilution and spread plate method- specific agar
Thermophilic microbes- thermostable enzymes
Enzyme inducers in media
Laccase- CuSO4 and MgSO4
Proteases- casein, skim milk, gelatin
Amylases, cellulases and lipases- starch, CMC, oil substances
IDENTIFICATION
SCREENING
Reaction Presence of enzyme
Starch hydrolysis amylase
Casein/ gelatin hydrolysis protease
Tributyrin/Tween 80
hydrolysis or change in
phenol red color to orange
Lipases (breakdown of oil to
FA)
Gram’s iodine solution amylases
0.1% Congo red solution
followed by 1 M sodium
chloride solution
cellulase
Phenol red to pink colour L-asparaginase
Sodium carbonate Alkalophilic organisms
IDENTIFICATION
Bergey’s manual of determinative
bacteriology- cultural, morphological,
microscopic and biochemical
characteristics
Fungi- 18S rRNA sequencing
Bacteria- 16S rRNA or 16S rDNA
PRODUC
TION
PROCES
S
PRODUCTION
Mostly used inocula- Acinetobacter, Pseudomonas,
Staphylococcus, Streptomyces, Fusarium, Mucor,
Penicillium, and Trichoderma species
Fermentation process- depends on plant equipment, yield,
convenience and application
•SmF- extracellular enzymes secreted in media, needs expensive
synthetic media
•SSF- inexpensive media, downstream processing is simple
Examples:
1. Invertase (β D fructofuranosidase)- produced by
Aspergillus sojae –SSF- orange peels moistened
with molasses -production of alcoholic beverages
2. Lignocellulosic biomass was used to produce
cellulase -with Aspergillus awamori
3. Detergent protease by the bacterium Alcaligenes
sp. -using fed batch fermentation
INDUCERS IN MEDIUM
Surfactants- Triton X-100/ Tween
Aromatic and phenolic
compounds
CHEAP SUBSTRATES
Chicken feathers- Bacillus megaterium-
keratinase
Orange peel- Aspergillus sojae- invertase
Wheat bran- Aspergillus sp.- keratinase, laccase and phytase
OPTIMIZATION
Optimization of various
nutritional parameters (C, N, and P sources)
physico-chemical aspects (inoculum age, incubation
time and temperature)
fermentation factors- inoculum level , agitation/
aeration
EXTRACTION OF EXTRA AND
INTRACELLULAR ENZYMES
STRAIN IMPROVEMENT
Cycles of random mutagenesis and screening
Target for-
1. secretion efficiency- EC enzymes
2. overcomes organism’s regulatory mechanism-
avoid catabolite repression
mRNA half life increased
Gene dosage increase- plasmid/ chromosomal
amplification
Use of GRAS listed organisms- Bacillus, Aspergillus and
Saccharomyces
PROTEIN ENGINEERING

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COMMERCIAL PRODUCTION OF ENZYMES.pptx

  • 2. INTRODUCTION Enzymes- Biocatalysts- Complex protein molecules that bring about chemical reactions- Nontoxic and biodegradable. Produced in large amounts by microorganisms- industrial applications Enzyme technology- broadly involves selection, production, isolation, purification and use of enzymes recombinant DNA technology and protein engineering- efficient use of enzymes
  • 3. The first enzyme produced industrially was taka- diastase (a fungal amylase) in 1896, in United States. It was used as a pharmaceutical agent to cure digestive disorders. Europe- softening of hides with faeces of dogs and pigeons- before tanning- pancreases- German scientist- Otto Rohm
  • 4. Uses of enzymes from different organisms Fungi – 60% Bacteria – 24% Yeast – 4% Streptomyces – 2% Higher animals – 6%
  • 5. ENZYMES FROM PLANT AND ANIMAL SOURCES Quantities are limited Difficulties in isolating, purifying the enzymes, and the cost factor Wide variation in their distribution Mammalian cell cultures- cost constraints- Tissue plasminogen activator from cell
  • 6. MICROBIAL SOURCES Inexpensive media, short period, easy to manipulate, isolation and purification are easy Extracellular enzymes- safe, stable and active Stable over a range of pH and temperature Optimal fermentation conditions- cheap substrates, low cost production Co- production- amylase, lipase and protease- used in detergent industry rDNA- overproduce, substrate specific and stable Bacillus and Aspergillus- most used
  • 7.
  • 8. ISOLATION AND SCREENING OF MICROORGANISMS Sources: Plant bark, watery environment, skim milk , marine sediment, municipal solid wastes and from grapes Serial dilution and spread plate method- specific agar Thermophilic microbes- thermostable enzymes Enzyme inducers in media Laccase- CuSO4 and MgSO4 Proteases- casein, skim milk, gelatin Amylases, cellulases and lipases- starch, CMC, oil substances
  • 9.
  • 11. SCREENING Reaction Presence of enzyme Starch hydrolysis amylase Casein/ gelatin hydrolysis protease Tributyrin/Tween 80 hydrolysis or change in phenol red color to orange Lipases (breakdown of oil to FA) Gram’s iodine solution amylases 0.1% Congo red solution followed by 1 M sodium chloride solution cellulase Phenol red to pink colour L-asparaginase Sodium carbonate Alkalophilic organisms
  • 12. IDENTIFICATION Bergey’s manual of determinative bacteriology- cultural, morphological, microscopic and biochemical characteristics Fungi- 18S rRNA sequencing Bacteria- 16S rRNA or 16S rDNA
  • 14.
  • 15. PRODUCTION Mostly used inocula- Acinetobacter, Pseudomonas, Staphylococcus, Streptomyces, Fusarium, Mucor, Penicillium, and Trichoderma species Fermentation process- depends on plant equipment, yield, convenience and application •SmF- extracellular enzymes secreted in media, needs expensive synthetic media •SSF- inexpensive media, downstream processing is simple
  • 16.
  • 17. Examples: 1. Invertase (β D fructofuranosidase)- produced by Aspergillus sojae –SSF- orange peels moistened with molasses -production of alcoholic beverages 2. Lignocellulosic biomass was used to produce cellulase -with Aspergillus awamori 3. Detergent protease by the bacterium Alcaligenes sp. -using fed batch fermentation
  • 18. INDUCERS IN MEDIUM Surfactants- Triton X-100/ Tween Aromatic and phenolic compounds CHEAP SUBSTRATES Chicken feathers- Bacillus megaterium- keratinase Orange peel- Aspergillus sojae- invertase Wheat bran- Aspergillus sp.- keratinase, laccase and phytase
  • 19.
  • 20. OPTIMIZATION Optimization of various nutritional parameters (C, N, and P sources) physico-chemical aspects (inoculum age, incubation time and temperature) fermentation factors- inoculum level , agitation/ aeration
  • 21.
  • 22. EXTRACTION OF EXTRA AND INTRACELLULAR ENZYMES
  • 23.
  • 24.
  • 25. STRAIN IMPROVEMENT Cycles of random mutagenesis and screening Target for- 1. secretion efficiency- EC enzymes 2. overcomes organism’s regulatory mechanism- avoid catabolite repression mRNA half life increased Gene dosage increase- plasmid/ chromosomal amplification Use of GRAS listed organisms- Bacillus, Aspergillus and Saccharomyces