Clobbi cable&wire Cable EAM solution

1. make your business sexy
and innovative!
Digitalization 4.0 for cable&wire:
trends, experience, benefits

2. Increase in output volume
20%
5%
Less total machine downtime
30%
50% 50%
20%
Shorter time-to-market
We help large and medium-sized Cable&Wire
enterprises to adjust processes and improve their
management system based on Industry 4.0 ideology:
Clobbi solutions

3. 1Clobbi. SmartFactory
(MRP, APS/MES, AI)
2Clobbi.CableDesigner
(R&D, Quotation)
3 Clobbi.DigitalTwins
(IIoT, VR/AR)
4 Clobbi.CableEAM
(RCM, Predictive
maintenance)
Digital transformation
Improved effectiveness
Business processes’
optimization instead of just
automation
Measurable
economic benefits

4. Over 30%
Cable&Wire products in Eastern
Europe are manufactured using
Clobbi system
8 / Top 20
Cable&Wire companies in
CIS use Clobbi
>260 000 Cu tons
Annual copper processing volume
produced by Clobbi Clients
Our main expertise in cable&wire industry
>80 000
Cu tonsyear
2500 employees
600 empl.

5. Case-study

6. 6
3
Case
Clobbi.
CableEAM
new approaches
and technologies
for equipment
availability
improvement

7. 1Step
Predictive
maintenance
ideology

8. RCM
1 2 3 4 5 6
• Nothing failures suddenly!
• There are parameters
indicating there will be a
failure soon
• They should be controlled!

9. RCM
1 2 3 4 5 6
• Steps for implementation
• Predictive Maintenance!

10. 2Step
Digital eqipment
catalogue

11. Digital catalogue
1 2 3 4 5 6
• Digital Maintenance Cards for Cortinovis• Rosendahl RN-M – 172 equipment nodes

12. 3Step
Level I – Reactive
Fix when broken

13. Reactive
1 2 3 4 5 6
• Digital Maintenance Cards for Cortinovis

14. 4Step
Level II – Planned
Scheduled
maintenance activities

15. Planned
1 2 3 4 5 6
• Schedule of periodic equipment :
- According to calendar time
- According to the equipment operation time

16. Planned
1 2 3 4 5 6

17. 5Step
Level III – Proactive
Defect elimination to
improve performance

18. 1 2 3 4 5 6
Proactive

19. 1 2 3 4 5 6
Proactive
• Monitoring of the equipment by the staff

20. 6Step
Level IV – Predictive
Advanced analytics
and sensing data to
predict machine
reliability

21. 1 2 3 4 5 6
Predictive
• Diagnostics of equipment
1. Line linear velocity
2. Nitrogen pressure in vulcanization tube
3. Siccon position
4. Pressure at Extruder 1, 2, 3
5. Motor load for Extruder 1, 2, 3
6. Blank length
7. Temperature set at Extruder 1, 2, 3
8. Actual temperature at Extruder 1, 2, 3
9. Thickness indication over Sikora
10. Average layer thickness: values for Layer 1, 2, 3
11. Layer eccentricity: values for Layer 1, 2, 3
12. Conductor diameter + insulated conductor
diameter
13. Vulcanization tube temperature profile
(temperature set + actual temperature over
zones z1, z2, z3, z4, z5, z6, z7, z8, z9, z10)
14. Thermostat station parameters for Extruder 1, 2

22. 1 2 3 4 5 6
Predictive
• Diagnostics of equipment

23. 1 2 3 4 5 6
Predictive
• Diagnostics of equipment

24. 1 2 3 4 5 6
Predictive
RCM2 technical processes for maintenance of most popular
Cable&Wire equipment are in Clobbi
o Equipment and units
o Maintenance cards
o Techniques & diagnostic parameters
Maintenance and repairs cost reduction - 8%
Increased equipment availability ratio +15%
Reduced emergency downtimes - 22%

25. 25
CableEAM by Clobbi!
predictive health of equipment
30 to 50%
Less machine
downtime
10 to 40%
Maintenance
cost
reduction

26. 26
1
Case
Clobbi.
SmartFactory
Customer satisfaction
Higher OEE

27. 27
2
Case
Clobbi.
DigitalTwins
Improve quality,
increase
transparency,
make virtualization

28. 28
info@clobbi.com
www.clobbi.com
+ 44 203 807 06 40
make your business sexy
and innovative!