This document summarizes quality training conducted in China in 2016 related to transmission production. It describes 5 training events:
1. Control plan and PFMEA training in July with a transmission supplier focused on gluing, gear pressing, and housing bolting.
2. PFMEA training in August with a blanking supplier on new equipment and processes for tip and pin insertion.
3. PFMEA training in August with a casting supplier attended by 40 people from the supplier, STA, and Changan on deburring processes.
4. PFMEA training in October with a transmission supplier to review the high volume assembly line and identify 74 additional potential failure modes.
5. F
Comprender que el cliente es prioridad de nuestra empresa y que el conocimiento y aplicación de estrategias de servicio son piezas clave en esta gestión. Conocer a nivel general el proceso de satisfacción al cliente para proporcionar un servicio de excelencia.
Comprender que el cliente es prioridad de nuestra empresa y que el conocimiento y aplicación de estrategias de servicio son piezas clave en esta gestión. Conocer a nivel general el proceso de satisfacción al cliente para proporcionar un servicio de excelencia.
Fitness-For-Service (FFS) assessments are quantitative engineering evaluations that are performed to demonstrate the structural integrity of an in-service component that may contain a flaw or damage.
Optimizing Gas Turbines and Life ManagementWalter Lee
A practical and comprehensive course on condition & life
assessments for gas turbines with the aim of improving gas
turbine operational & maintenance practices, minimizing
the likelihood of failures, prolonging asset life & reducing
maintenance costs.
Tonex PPAP Training, Production Part Approval ProcessBryan Len
Production Part Approval Process Training
Presented By : Tonex Training
# What is PPAP?
Production Part Approval Process (PPAP) is an analysis management approach to measure the total capability of the system.
Whenever the PPAP protocol is nicely managed, the number of dysfunctional parts will reduce down to below a handful per million parts produced.
# Learn About :
Learn how to evaluate a PPAP report
Review and prepare PPAP forms
Learn how to submit PPAP reports
Discuss the specific needs for part approval
Learn when PPAP submissions are required
Recognize various levels of PPAP submission
Learn PPAP & APQP
Statistics of process capability, like Cp, Cpk, Pp
Learn how to present the high qualified format outcome to the customer’s to match their expectation.
# PPAP Training Methodology:
PPAP training course trained by Tonex is in the form of an interactive workshop.
The seminar includes several in-class activities including hands on exercises, case studies and workshops.
At the time of the PPAP training course, students can bring in their own sample projects and through our coaching, develop their own PPAP.
# PPAP Training is best fit for :
Cross-functional team members
Internal auditors & Second-party auditors
The ISO/TS 16949 implementation team
Project Managers, Engineers and Quality Department Personnel
People engaged in submitting PPAP report & product quality
Anyone who is interested in learning more about Production Part Approval process.
# PPAP Course Topics
PPAP Introduction, Requirements & Levels
Production Warrant
Process Flow Diagram (PFD)
Process FMEA (PFMEA) & Control Plan
Measurement Style Analysis (MSA)
Dimensional Results
Material & Performance Test Results
Sample Production Parts
Completing the PPAP Submission
PPAP Case Study, Workshop
### Want To Learn More ?
Visit tonex.com for PPAP Course and Workshop Detail
https://www.tonex.com/training-courses/ppap-training/
After the course, student will achieve (be able to):
Review project timesheet
Use the information from Timesheet to manage project effort.
Why?
Ensure correctness and completeness of effort information to manage projects and improve processes
Who?
PL/PD
When?
Before 10:00 am every Monday
Fitness-For-Service (FFS) assessments are quantitative engineering evaluations that are performed to demonstrate the structural integrity of an in-service component that may contain a flaw or damage.
Optimizing Gas Turbines and Life ManagementWalter Lee
A practical and comprehensive course on condition & life
assessments for gas turbines with the aim of improving gas
turbine operational & maintenance practices, minimizing
the likelihood of failures, prolonging asset life & reducing
maintenance costs.
Tonex PPAP Training, Production Part Approval ProcessBryan Len
Production Part Approval Process Training
Presented By : Tonex Training
# What is PPAP?
Production Part Approval Process (PPAP) is an analysis management approach to measure the total capability of the system.
Whenever the PPAP protocol is nicely managed, the number of dysfunctional parts will reduce down to below a handful per million parts produced.
# Learn About :
Learn how to evaluate a PPAP report
Review and prepare PPAP forms
Learn how to submit PPAP reports
Discuss the specific needs for part approval
Learn when PPAP submissions are required
Recognize various levels of PPAP submission
Learn PPAP & APQP
Statistics of process capability, like Cp, Cpk, Pp
Learn how to present the high qualified format outcome to the customer’s to match their expectation.
# PPAP Training Methodology:
PPAP training course trained by Tonex is in the form of an interactive workshop.
The seminar includes several in-class activities including hands on exercises, case studies and workshops.
At the time of the PPAP training course, students can bring in their own sample projects and through our coaching, develop their own PPAP.
# PPAP Training is best fit for :
Cross-functional team members
Internal auditors & Second-party auditors
The ISO/TS 16949 implementation team
Project Managers, Engineers and Quality Department Personnel
People engaged in submitting PPAP report & product quality
Anyone who is interested in learning more about Production Part Approval process.
# PPAP Course Topics
PPAP Introduction, Requirements & Levels
Production Warrant
Process Flow Diagram (PFD)
Process FMEA (PFMEA) & Control Plan
Measurement Style Analysis (MSA)
Dimensional Results
Material & Performance Test Results
Sample Production Parts
Completing the PPAP Submission
PPAP Case Study, Workshop
### Want To Learn More ?
Visit tonex.com for PPAP Course and Workshop Detail
https://www.tonex.com/training-courses/ppap-training/
After the course, student will achieve (be able to):
Review project timesheet
Use the information from Timesheet to manage project effort.
Why?
Ensure correctness and completeness of effort information to manage projects and improve processes
Who?
PL/PD
When?
Before 10:00 am every Monday
2. 1/15
Content
2
1. Control Plan & PFMEA – July 2016
2. PFMEA Training at Blanking Supplier – August 2016
3. PFMEA Training at Casting Supplier – August 2016
4. PFMEA Training at TRX Assembly Supplier – October 2016
5. FMEA Training at STA Workshop – October 2016
3. 1/15
1.0 Control Plan & PFMEA Training with TRX Supplier & Changan HQ
3
Dates: Monday 25th July 2016
Location: Transmission Assembly Supplier
Training Type: Workshop
Duration: 3 + 4 hours
Attendees: Process Engineering, Changan QA & Design
Background: Supplier requested help on particular key common processes with
the transmissions :
• Gluing / sealant application
• Gear pressing
• Bolting of the two housings together
4. 1/15
1.0 Control Plan & PFMEA Training
4
Bearing Ass’y onto Diff. Body Bolt Ass’y & Pre-Load Torque Final Bolt Torque & Seal
Analysing the existing PFMEA Highlighting & preventing new potential issues
5. 1/15
2.0 PFMEA Training with TRX Suppliers & Changan HQ
5
Dates: Thursday 11th & Friday 12th August 2016
Location: FineBlanking Supplier - Suzhou
Training Type: Workshop
Duration: 3 + 2 hours
Attendees: Engineering, Tsingshan STA & Changan QA
Background: The team focussed on the new equipment & processes for :
• Insertion & assembly of the Plastic Tips.
• Coil pin insertion for Shift Fork & Rail Assembly.
6. 1/15
2.0 PFMEA Training
6
Focusing on the what could go
wrong – potential failure modes
Understanding the Shift / Rail / Pin Assembly Identifying the Product & Process Characteristics
7. 1/15
3.0 PFMEA Training with Supplier, Changan HQ & TRW Assembly Supplier.
7
Dates: Tuesday 16th August 2016
Location: Diecasting supplier - Chengdu
Training Type: Classroom
Duration: 2 hours
Attendees: Supplier Team (~40 people), STA & Changan Design
Background: The audit highlighted a weakness in this area so the following
familiar process was used so everyone could relate to it:
• Blasting (high pressure media deburring).
8. 1/15
3.0 PFMEA Training
8
Defining the Process Requirements Group Brainstorm – Identifying potential modes
Identifying Effects & Scoring SeverityLarge Group Interest Encouraging Engagement.
9. 1/15
4.0 PFMEA Training at TRX Supplier (High Volume Assembly Line)
9
Dates: Wednesday 19th October – Saturday 22nd October
Location: TRX Supplier – Chongqing
Training Type: Workshop
Duration: 4 days
Attendees: Engineering, Equipment Supplier & Changan HQ Quality
Background: The FMEA methodology was illustrated to critique the DCT270
high volume assembly line plans with support from the
equipment supplier. In doing so, 74 additional potential failure
modes were highlighted so the team can hopefully prevent them
from occurring or reduce the risk – thus showing, the benefit of
doing work up-front, instead of intense, corrective activities as
required on DCT170.
10. 1/15
4.0 PFMEA Training (High Volume Assy Line)
10
Reviewing the Design of the Process Identifying Potential Failure Modes
The Team MembersA Finished Brainstorm of one Process
11. 1/15
5.0 FMEA Training at the Supplier Quality Workshop
11
Dates: Wednesday 26th November
Location: TRX Assembly Supplier – Chongqing
Training Type: Classroom
Duration: 1 day
Attendees: STA Team and representatives from 16 of their suppliers
Background: A day of training was provided on certain principles of the FMEA
tool as this has proven to be a weakness in the supply chain from
audits in China.
It also acted an extra incentive for the suppliers to attend the 3-
day “Supplier Quality Workshop” event.
12. 1/15
5.0 FMEA Training at the Supplier Quality Workshop
12
Giving feedback to the class of suppliersTraining was delivered in English & Chinese