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INTRODUCTION TO EXTRUSION AND SPINNING EQUIPMENTS



      Mélanie MONCEAUX, Extrusion & Spinning Manager



                                                CETI International Forum 2012
CETI FACILITIES
                 Polymers

           Polymers preparation
                                                         Natural Fibres
                              Filaments




                                                                                   Functionnalisation
STEP 1
                        Chemical Fibres                  Yarn Spinning

 Spunlaid Nonwovens   Drylaid Nonwovens
                                                       Weaving, Knitting,
              Consolidation                               Braiding

STEP 2                                    Finishing

                                    2D / 3D Textiles
                                                              CETI International Forum 2012
CETI FACILITIES
                 Polymers

           Polymers preparation
                                                         Natural Fibres
                              Filaments




                                                                                   Functionnalisation
STEP 1
                        Chemical Fibres                  Yarn Spinning

 Spunlaid Nonwovens   Drylaid Nonwovens
                                                       Weaving, Knitting,
              Consolidation                               Braiding

STEP 2                                    Finishing

                                    2D / 3D Textiles
                                                              CETI International Forum 2012
EXTRUSION COMPOUND




                     CETI International Forum 2012
EXTRUSION COMPOUND




1   2   3    4   5   6   7   8     9   10

                                 Functionnalized
                                    polymers

                                             CETI International Forum 2012
EXTRUSION COMPOUND



Screw diameter              26 mm          For processing PP, PE, PET, PA, PLA
L/D ratio                     40            and high temperature polymers
Heat sections                 10                  such as PEI and PEEK
Extrusion temperature     Max. 450°C

Throughput                4 to 60 kg/h

                        1 hole - ø 3 mm
Die                     2 holes - ø 4 mm
                        3 holes - ø 4 mm



                                           Co-rotative Twin screw extruder
                                                            CETI International Forum 2012
CETI FACILITIES
                 Polymers

           Polymers preparation
                                                         Natural Fibres
                              Filaments




                                                                                   Functionnalisation
STEP 1
                        Chemical Fibres                  Yarn Spinning

 Spunlaid Nonwovens   Drylaid Nonwovens
                                                       Weaving, Knitting,
              Consolidation                               Braiding

STEP 2                                    Finishing

                                    2D / 3D Textiles
                                                              CETI International Forum 2012
TRICOMPONENT SPINNING LINE




                             CETI International Forum 2012
TRICOMPONENT SPINNING LINE




                             CETI International Forum 2012
TRICOMPONENT SPINNING LINE




Extrusion temperature       Max. 450°C     For processing PP, PE, PET, PA, PLA
Throughput                  Max. 6 kg/h     and high temperature polymers
Cros s sections :
                            16 spinpacks          such as PEI and PEEK
36 filaments
Cross section :
                             1 spinpack
150 filaments




                                                            CETI International Forum 2012
TRICOMPONENT SPINNING LINE



             MONO-              BI-                TRI-
           COMPONENT         COMPONENT          COMPONENT


Round



Hollow



Trilobal

                                                    CETI International Forum 2012
TRICOMPONENT SPINNING LINE




                             CETI International Forum 2012
TRICOMPONENT SPINNING LINE



•   Co-extrusion : to sheath a yarn with a polymer

•   Conductive core :a filament made from alloy can be sheathed with a polymer


       Example of conductive core:                               Cerrobend
       50% PA6 – 50% Cerrobend alloy
                                                                  PA6



                                                                CETI International Forum 2012
TRICOMPONENT SPINNING LINE




•   For testing spinnability of new polymers,
•   For creating functionalized filaments,
•   For sheathing a yarn,
•   For creating conductive filaments.

                                         CETI International Forum 2012
CETI FACILITIES
                 Polymers

           Polymers preparation
                                                         Natural Fibres
                              Filaments




                                                                                   Functionnalisation
STEP 1
                        Chemical Fibres                  Yarn Spinning

 Spunlaid Nonwovens   Drylaid Nonwovens
                                                       Weaving, Knitting,
              Consolidation                               Braiding

STEP 2                                    Finishing

                                    2D / 3D Textiles
                                                              CETI International Forum 2012
FIBRES PROCESSING LINE




                         CETI International Forum 2012
FIBRES PROCESSING LINE




Unwind      Relax   Crimp   Fix      Cut


                                            Fibres
                                         3 to 60 mm
                                  CETI International Forum 2012
CETI FACILITIES
                 Polymers

           Polymers preparation
                                                         Natural Fibres
                              Filaments




                                                                                   Functionnalisation
STEP 1
                        Chemical Fibres                  Yarn Spinning

 Spunlaid Nonwovens   Drylaid Nonwovens
                                                       Weaving, Knitting,
              Consolidation                               Braiding

STEP 2                                    Finishing

                                    2D / 3D Textiles
                                                              CETI International Forum 2012
TO CONCLUDE




• To create new chemical filaments and fibres,
  – For creating new yarns,
  – For developping new woven, nonwoven,
    knitted and braided frabrics.
                                     CETI International Forum 2012
THANK YOU FOR YOUR ATTENTION

              WWW.CETI.COM

Mélanie MONCEAUX, Extrusion & Spinning Manager



                                          CETI International Forum 2012

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Ceti extrusion spinning

  • 1. INTRODUCTION TO EXTRUSION AND SPINNING EQUIPMENTS Mélanie MONCEAUX, Extrusion & Spinning Manager CETI International Forum 2012
  • 2. CETI FACILITIES Polymers Polymers preparation Natural Fibres Filaments Functionnalisation STEP 1 Chemical Fibres Yarn Spinning Spunlaid Nonwovens Drylaid Nonwovens Weaving, Knitting, Consolidation Braiding STEP 2 Finishing 2D / 3D Textiles CETI International Forum 2012
  • 3. CETI FACILITIES Polymers Polymers preparation Natural Fibres Filaments Functionnalisation STEP 1 Chemical Fibres Yarn Spinning Spunlaid Nonwovens Drylaid Nonwovens Weaving, Knitting, Consolidation Braiding STEP 2 Finishing 2D / 3D Textiles CETI International Forum 2012
  • 4. EXTRUSION COMPOUND CETI International Forum 2012
  • 5. EXTRUSION COMPOUND 1 2 3 4 5 6 7 8 9 10 Functionnalized polymers CETI International Forum 2012
  • 6. EXTRUSION COMPOUND Screw diameter 26 mm For processing PP, PE, PET, PA, PLA L/D ratio 40 and high temperature polymers Heat sections 10 such as PEI and PEEK Extrusion temperature Max. 450°C Throughput 4 to 60 kg/h 1 hole - ø 3 mm Die 2 holes - ø 4 mm 3 holes - ø 4 mm Co-rotative Twin screw extruder CETI International Forum 2012
  • 7. CETI FACILITIES Polymers Polymers preparation Natural Fibres Filaments Functionnalisation STEP 1 Chemical Fibres Yarn Spinning Spunlaid Nonwovens Drylaid Nonwovens Weaving, Knitting, Consolidation Braiding STEP 2 Finishing 2D / 3D Textiles CETI International Forum 2012
  • 8. TRICOMPONENT SPINNING LINE CETI International Forum 2012
  • 9. TRICOMPONENT SPINNING LINE CETI International Forum 2012
  • 10. TRICOMPONENT SPINNING LINE Extrusion temperature Max. 450°C For processing PP, PE, PET, PA, PLA Throughput Max. 6 kg/h and high temperature polymers Cros s sections : 16 spinpacks such as PEI and PEEK 36 filaments Cross section : 1 spinpack 150 filaments CETI International Forum 2012
  • 11. TRICOMPONENT SPINNING LINE MONO- BI- TRI- COMPONENT COMPONENT COMPONENT Round Hollow Trilobal CETI International Forum 2012
  • 12. TRICOMPONENT SPINNING LINE CETI International Forum 2012
  • 13. TRICOMPONENT SPINNING LINE • Co-extrusion : to sheath a yarn with a polymer • Conductive core :a filament made from alloy can be sheathed with a polymer Example of conductive core: Cerrobend 50% PA6 – 50% Cerrobend alloy PA6 CETI International Forum 2012
  • 14. TRICOMPONENT SPINNING LINE • For testing spinnability of new polymers, • For creating functionalized filaments, • For sheathing a yarn, • For creating conductive filaments. CETI International Forum 2012
  • 15. CETI FACILITIES Polymers Polymers preparation Natural Fibres Filaments Functionnalisation STEP 1 Chemical Fibres Yarn Spinning Spunlaid Nonwovens Drylaid Nonwovens Weaving, Knitting, Consolidation Braiding STEP 2 Finishing 2D / 3D Textiles CETI International Forum 2012
  • 16. FIBRES PROCESSING LINE CETI International Forum 2012
  • 17. FIBRES PROCESSING LINE Unwind Relax Crimp Fix Cut Fibres 3 to 60 mm CETI International Forum 2012
  • 18. CETI FACILITIES Polymers Polymers preparation Natural Fibres Filaments Functionnalisation STEP 1 Chemical Fibres Yarn Spinning Spunlaid Nonwovens Drylaid Nonwovens Weaving, Knitting, Consolidation Braiding STEP 2 Finishing 2D / 3D Textiles CETI International Forum 2012
  • 19. TO CONCLUDE • To create new chemical filaments and fibres, – For creating new yarns, – For developping new woven, nonwoven, knitted and braided frabrics. CETI International Forum 2012
  • 20. THANK YOU FOR YOUR ATTENTION WWW.CETI.COM Mélanie MONCEAUX, Extrusion & Spinning Manager CETI International Forum 2012