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             A-ESCO LLC
       TRAINING PRESENTATION
PRESENTED
     BY
 Derrick East
______________________________________
             A-ESCO LLC
      TRAINING PRESENTATION
*SAFETY*
 THE SUM AND QUALITY OF OUR INDIVIDUAL
  CONTRIBUTIONS TO THE MANAGEMENT OF
SAFETY AND TRAINING DETERMINES WHETHER
THE COLLEAGUES WE WORK WITH LIVE OR DIE




*TRAINING*
     ______________________________________
                  A-ESCO LLC
            TRAINING PRESENTATION
FAULTS IN LIFTING APPLIANCES AND LIFTING GEAR

   PURPOSE

   The faults observed in CCU`S and other cargo received from suppliers
   have
   Been categorised and codified with the following objectives.

(1) To enable clear and detailed discussions to take place between senders
    of CCU`S rejected prior to shipment offshore, and any member of the
    Materials Handling Section, not just the person by whom the CCU was
    rejected as being unsuitable for shipping because of a fault with the gear
    or the methods of slinging or containerisation employed.

(2) To enable faster and more meaningful analysis of appliance faults to take
    place so as to render them, through discussion, unlikely to recur.


                    _______________________________________
                                  A-ESCO LLC
                           TRAINING PRESENTATION
FAULTS IN LIFTING APPLIANCES AND LIFTING GEAR
INSPECTION PROCEDURE
If, on inspection, any piece of cargo is deemed unfit for shipment for any
reason, the Cargo Handling Controller shall complete a Cargo rejection note.
the top copy of the note will be returned with the cargo to the sender with the
driver of the delivery vehicle.

A copy of the note is given to the cargo co-ordinator, who uses it to advice the
client of the rejection of the cargo and when it should be resubmitted for
shipment. The final copy is used to collate relevant information onto a daily
rejection summary sheet. The information is codified before entering onto
the sheet and passing to the Materials Handling Supervisor.

The Client's cargo handling supervisor will enter the details onto a summary
sheet. On a monthly basis, this data will be examined for patterns or persisting
offenders. The supervisor will then contact the senders involved to resolve any
problems.

                   _______________________________________
                                  A-ESCO LLC
                            TRAINING PRESENTATION
FAULTS
Lifting appliance certification faults

Lifting gear/sling certification faults

Lifting gear/sling faults

Structural faults

Lifting gear/sling marking faults

Lifting appliance marking faults

Tank faults

Loading security and general faults

Documentation, dangerous goods manifesting labelling faults
               ______________________________________
               _
                            A-ESCO LLC
LIFTING APPLIANCE CERTIFICATION FAULTS

New materials supplied without test certificates
New materials supplied without Magnetic Particle Inspection
(MPI) certificates for lift points
Reports etc. sent for wrong materials
Materials supplied with out of date certification etc.
A – Overdue T.
B – Overdue V.
C – Overdue VN.
Materials supplied with non-unique certification etc
Certification supplied has less than one months life span left
Load/stress bearing components untested
Certification etc, illegible or poorly copied
Certification etc, provided is hand written
               _______________________________________
                            A-ESCO LLC
                      TRAINING PRESENTATION
LIFTING GEAR/SLING CERTIFICATION FAULTS
NEW MATERIALS SUPPLIED WITHOUT TEST CERTIFICATES

REPORTS ETC SENT FOR THE WRONG MATERIALS

MATERIALS SUPPLIED WITH OUT OF DATE CERTIFICATION ETC

MATERIALS SUPPLIED WITH NON-UNIQUE CERTIFICATION ETC

CERTIFICATION SUPPLIED HAS LESS THAN ONE MONTH LIFE
SPAN LEFT

LOAD/STRESS BEARING COMPONENTS UNTESTED

CERTIFICATION ETC ILLEGIBLE OR POORLY COPIED

CERTIFICATION ETC PROVIDED IS HAND WRITTEN
            _______________________________________
                           A-ESCO LLC
                    TRAINING PRESENTATION
LIFTING GEAR/SLING FAULTS

 Excessive numbers of broken wires (i.e. more than
 two)

 Badly twisted or kinked ropes

 Excessive wire corrosion

 Crushed or flattened ropes

 Exposed or distended fibre core

 Brittle wire rope (min 13mm dia rope size)

 Deformed thimbles
        _______________________________________
                       A-ESCO LLC
                TRAINING PRESENTATION
LIFTING GEAR/SLING FAULTS cont`d
    Loose thimbles

    Torn or damaged ferrules

    Wires not showing outside standard ferrules

    Bights on reeved slings exceed 120º

    Unprotected slings passing over rough or sharp edges

    Reeved slings not de-rated by a minimum of 50%

    Soft eye used for main lifting point

    No thimbles fitted to wire terminations when slings pass
    through sharp edged or narrow faced lifting eye's
            _______________________________________
                           A-ESCO LLC
                     TRAINING PRESENTATION
LIFTING GEAR/SLING FAULTS cont`d
    Obtuse angle between opposing or adjacent lifting legs

    No bulldogs fitted to reeved slings on `live` leg above
    and tight down to the reeved eye

    Reeved eye's not secured in position below the bulldog
    by a cable tie or similar means

    Excessive wear on wire rope

    Fibre rope or web slings used as primary lifting
    medium

    Shackles of different sizes fitted

    No split _______________________________________ shackles
             pins (or similar means) fitted to safety
                           A-ESCO LLC
                     TRAINING PRESENTATION
LIFTING GEAR/SLING FAULTS cont`d
 Intended mousings broken or removed

 Damaged or deformed shackles

 Heat outside the permitted parameters applied to certified equipment
 after certification etc has taken place

 Mismatched screw pins fitted to shackles

 Shackles liable to be overloaded

 Excessive corrosion on shackles, master ring, quad assembly

 No secure single main lifting eye or ring

 Slings incorrectly fitted
                _______________________________________
                               A-ESCO LLC
                         TRAINING PRESENTATION
LIFTING GEAR/SLING FAULTS cont`d
 Excessive strain on opposite legs

 Bulldog terminations on primary lifting points

 No main lifting single lifting leg fitted when necessary

 S W L of slings is less than 1.3 x gross weight

 Shackles are too small, causing binding on lifting eye`s

 Chain slings will not be accepted for shipping unless they are constructed from
 alloy grade 80 chain (and similar components) to DNV specification, which
 have the suitable properties for working in cold weather (-20ºC)



                  _______________________________________
                                 A-ESCO LLC
                           TRAINING PRESENTATION
LIFTING GEAR/SLING FAULTS cont`d


    Shackle pins not secured

    Master link assembly not acceptable

    Lifting gear too short to enable safe hook-on hook-off

    Bulldog biting on choked wires

    Slings on tubular (s) double choked

    `R` clips on safety shackles not acceptable


          _______________________________________
                         A-ESCO LLC
                   TRAINING PRESENTATION
STRUCTURAL FAULTS
 Damaged or bent lifting eye`s

 Cracked lifting eye welds

 Doors incapable of being closed

 Unserviceable door to gate locking or fastening mechanisms

 Less than one locking mast per door fitted

 Broken or loose door or gate hinges

 Appliance design is as previously notified as unsuitable

 Floor unsound
          _______________________________________
                         A-ESCO LLC
                  TRAINING PRESENTATION
STRUCTURAL FAULTS CONT`D
Substantial deformation of structural members

Cracks evident in exostructures (i.e. lifting frames, tank frames, bottle racks etc)

Excessive corrosion evident in structural members

Tears or holes in body work of dry watertight units

Damage to lifting gear liable through contact with the load

Damage to shackles liable through contact with the load

Excessive damage to fork lifting pockets

Deformation of floor under load

Lifting lugs not aligned to centre of unit

No forklift pockets. packers on underside
                       _______________________________________
                                      A-ESCO LLC
                               TRAINING PRESENTATION
LIFTING GEAR/SLING MARKING FAULTS
 No safe working load                         No O-90º


 No date for last test or examination         Safe working load illegible


 0-90º illegible                              Date of last test illegible


 No unique mark on slings                     Unique marks illegible


 Markings not permanent                        Markings not prominent


 Batch only markings given
                   _______________________________________
                                   A-ESCO LLC
                            TRAINING PRESENTATION
LIFTING APPLIANCE MARKING FAULTS
No tare weight                     No safe working load (where applicable)

No gross weight                    Tare weight illegible

Safe working load illegible        Gross weight illegible

No unique mark                     Unique mark illegible

No date of last test or examination

Date of last test or examination illegible

Markings not prominent              Markings not permanent




                   ______________________________________
                   _
                                A-ESCO LLC
                        TRAININING PRESENTATION
LIFTING APPLIANCE MARKING FAULTS
                                                                            Cont`d
Hazard `diamonds` not displayed when necessary, one on each face

No test plate fitted                            No hatching or contrasting colour

No solid border or contrasting colour on roof

No ID number on all four sides                  No ID number on the roof

Appropriate hazard labels not fitted             Incorrect hazard labels fitted

No date of last proof load test on test plate   Hazard labels are incorrect size

Old hazard labels on appliance




                        ______________________________
                                    A-ESCO LLC
                              TRAINING PRESENTATION
TANK FAULTS
Appropriate hazard labels not fitted        Incorrect hazard labels fitted


No user notes affixed firmly to the tank    Incorrect user notes fitted to the tank


Discharge valves not locked OFF             Incorrect valve arrangement fitted


Upper tank closure leakage                   Lower tank closure leakage


Tank vessel damage                          Exostructural damage


Closure flange loose                        Valve loose
                       _______________________________________
                                     A-ESCO LLC
                              TRAINING PRESENTATION
TANK FAULTS
Excessive corrosion evident on tank vessel

Insufficient ullage space allowed

Hatch gratings damaged or loose

Valve integrity not re-certified at required levels

Tank vessel integrity not re-certified at required intervals

Tank contents monitoring equipment faulty

Level monitoring device inoperative or faulty

No dangerous goods declaration certificate supplied with hazardous materials

Excessive venting from relief valve

Hazard labels are incorrect size
                        ______________________________________
                                     A-ESCO LLC
                              TRAINING PRESENTATION
LOADING, SECURITY AND GENERAL FAULTS
      Plate and tubulars in same bundle


      Plate and angle in same bundle


      Angle and tubulars in same bundle


      Goods supplied in unbraced wooden crates


      Goods not containerised


      Goods supplied unslung, not ready for shipment


      Load improperly secured
           _______________________________________
                         A-ESCO LLC
                  TRAINING PRESENTATION
LOADING, SECURITY AND GENERAL FAULTS
                                                                       Cont`d

Gas bottles presented for shipment in appliance other than a recognised
and approved gas bottle rack

Gas bottle secured by fibre rope

Load liable to receive excessive damage in bad weather transit or transfer

Loose loads fastened together by fibrous methods

Bundles of steel, pipe etc, not double wrapped and bulldogged with tie-wrap
(or similar) through reeved eye

Cargo protruding from appliance (susceptible to damage)

Detached door seals on watertight units
                   ______________________________________
                   _
                                A-ESCO LLC
                         TRAINING PRESENTATION
LOADING, SECURITY AND GENERAL FAULTS
                                                                               Cont`d
Double wrapping ineffective – loose

Incompatible gases supplied in same appliance

Open top container supplied without cover and having no drainholes

Dangerous goods supplied without a dangerous goods declaration certificate

Doors not secure

Door net not fitted or missing

No net fitted to general cargo basket containing waste

No tag lines on loads over 45ft long or loads with a large surface area
which may act as a sail

Any loose items/debris on roof or frames liable to fall off and cause injury
                      ______________________________________
                      _
                                   A-ESCO LLC
                             TRAINING PRESENTATION
DOCUMENTATION, DANGEROUS GOODS
           MANIFESTING LABELLING FAULTS
No chemical data sheet                          Incorrect chemical data sheet

No hazard labels                                No user labels

No dangerous goods certificate

Incorrectly completed dangerous goods certificate

Incorrect hazard labels                         Incorrect user labels

Unsuitable packaging/containerisation

24hrs notification for explosive/radioactive materials not given as per
Harbour Board requirements

24hrs notification for lifts of 7000kg and over not given

Non compliance with IMDG code
              _______________________________________
                            A-ESCO LLC
                     TRAINING PRESENTATION
GUIDELINES FOR BACKLOADING CARGO
The following simple guidelines can be used for backloading cargo from an offshore
location to shore. Responsibilities for backloading car go should be clearly defined
     (1) Is the lift necessary?
     (2) Could the container be better utilised?
     (3) Have you checked the test plate?
     (4) Are the strops secure and damage free?
     (5) Are the shackle pins secure?
     (6) Are the contents secure with the cargo net in place?
     (7) Are the doors secure and tagged?
     (8) Have you checked the top/sides and forklift pockets for loose objects?
     (9) Is the container properly labelled?
     (10) Have old “Dangerous Goods” labels been removed?
     (11) Are there any “Dangerous Goods” labels required?
     (12) Is the manifest complete?
     (13) Is a tag line required?
     (14) Do you know the actual weight?
                     _______________________________________
                                    A-ESCO LLC
                             TRAINING PRESENTATION
CARGO GUIDANCE SHEETS
Cargo Guidance Sheets outline the principal points to be considered when
preparing cargo of any description for presentation to a supply base for
shipment to and from offshore installation

Many suppliers will use their own CCU’s. Where these appliances require
to be modified, or new ones built, the Clients Cargo Handling Section may
give advice on Standards to be worked to, and handling methods preferred
by the Company

Sheets 01 to 08 illustrate some types of CCU’s which are common use for
transporting material to and from offshore installations. These are
accompanied by notes of the particular features and characteristics of each

Further sheets highlight categories of cargo which may create special problems
during handling, transport or offshore transfer, and give guidance on the
certification and standards of construction of handling equipment
                   _______________________________________
                                  A-ESCO LLC
                            TRAINING PRESENTATION
SKIPS

This type of appliance currently represents the poorest method of transporting any
material. It is intended that with the availability of appliances currently under
construction, which prove less expensive to service and be safer to use, these units
will be dedicated for shore use only.

However, whilst they remain in service, any cargo in them should be properly
secured and the whole unit covered with a rubbish skip cargo net, a supply of
which, for owned units, is available from materials handling section.
Although they may be stacked, this should never be done onboard a supply vessel,
and only performed onshore with the lifting gear removed.
                     _______________________________________
                                    A-ESCO LLC
                             TRAINING PRESENTATION
LIFTING
               FRAMES
These units can accommodate any type of cargo and provide a stable and secure
lifting medium which has the facility of being able to be altered to suit, or it can
form the fixed frame around a pump, compressor or other type of unit.
Whatever is inside the frame should be securely fastened, with no parts
protruding to get damaged, or to damage other cargo.
All fastenings should be metal, and mountings should be bolted or welded.
The main load and stress bearing structures should be subjected to test loads and
Magnetic particle inspection as required by BS. EN 12079.The depth of
examination is necessary because this type of unit, with no side stiffness is liable
to receive impact damage sufficient to cause structural deformation.
                      _______________________________________
                                     A-ESCO LLC
                               TRAINING PRESENTATION
GENERAL
            PURPOSE
             TANKS
These tanks are significantly different from the IMO class 1 tanks. The
materials
they are to carry should be of an innocuous nature. The type of contents should
be clearly marked on the outside.

Valve works shall be proven to be sound and the tank frame and vessel shall be
inspected to BS. EN 12079.Valve opening handles are to be secured to prevent
accidental opening.

Tank closures are to_______________________________________
                     be sealed with non porous materials.
                                   A-ESCO LLC
                             TRAINING PRESENTATION
PIPE
          CARRIERS
CCU`S used to lift bundles or pieces of small bore or expensive pipe sections are
often made from ex-drilling materials.The materials used in fabrication may have
become available because they are no longer suitable for their original purpose,
therefore, it is important that the integrity of the material to be used in the
fabrication is checked carefully, or the units rebuilt, if the integrity of the
material is in doubt.
When loading the cargo, particular attention should be paid to it's weight and safe
working load of the appliance.
When the appliance exceeds 20 ft in length forklift pockets must be fitted in
accordance with ISO 1496-1
                    _______________________________________
                                   A-ESCO LLC
                             TRAINING PRESENTATION
GAS
             BOTTLE
              RACKS
Gas bottles should only be transported
in approved racks/carriers, never in closed CCU`S
All gate or door fastenings must be secured and locked to prevent accidental
release of cargo. Part full racks/carriers must have the cargo prevented from
moving by bottle restraints or by a bar welded across the structure to hold the
bottles in place, or some other method (not rope) as agreed with the cargo
Handling section. If a welded bar is used, a Hot Work Permit will be required to
remove the bar.
Gas bottle racks should provide adequate protection to the cylinder valves to
prevent the potential for damage to the cylinder valves from dropped objects
or lifting slings from becoming entangled.
                     _______________________________________
                                A-ESCO LLC
                          TRAINING PRESENTATION
IMO
                CLASS 1
                TANKS
IMO CLASS 1 TANKS often contain hazardous substances which must be clearly
Identified. Such tanks should carry all labels required by the International
Maritime Dangerous Goods (IMDG) Code, Code SI 1747.

As well as `hazards diamonds` the tank should have firmly fixed to it, a waterproof
pocket containing user notes, sufficient to advice the offshore operators of the
hazards involved in using the material, and the course of action to be taken in
the event of accidental release of the contents.
                      ______________________________________
                      _
                                   A-ESCO LLC
IMO
              CLASS 1
              TANKS
                     Cont`d

All valves must be secured, and tested in accordance with the regulations.
Users should also ensure tank integrity in accordance with the following :-
(1) BS-EN-12079
(2) LOLER
(3) THE INTERNATIONAL MARITIME DANGEROUS GOODS CODE
(4) THE MERCHANT SHIPPING (DANGEROUS GOODS) REGULATIONS
    1981
(5) DOT. CARRIAGE OF DANGEROUS GOODS IN SHIPS.
    When the unit exceeds 20ft in length, forklift pockets must be fitted in
    Accordance with ISO 1496.
                    ______________________________________
                    _
                                 A-ESCO LLC
MODULES
          UNITS
Although these units are not strictly a
type of CCU, the slings and the lifting points still have to be proven capable of
safely supporting the weight of the unit, which in many cases is considerable,
therefore, the whole structure should be treated as a CCU

The unit must be marked with all information required under BS.EN-12079.
However, instead of the SWL, the unit should be marked with its tare/gross
weight, unless it is likely to be used to transport tools etc; when SWL data
should also be given

When the unit exceeds 20ft in length, forklift pockets must be fitted in
accordance with ISO______________________________________
                    1496
                     _
                                  A-ESCO LLC
MINI
         CONTAINERS
These units are the most common type
for shipping cargo. The criteria used to
decide shipping suitability are given in
the Code Series Sheets and in earlier
cargo Guidance Sheets. However, the
illustration above of the latest type of container shows most of the features of a
container. These are: one locking post per door; facility for labelling; clear
identification of unit; good condition; sound structure; and a door safety net.
The lifting gear (fifth leg) should be placed over the back of the container to
prevent damage to the lifting gear during transportation and allow the doors
to be opened
Closed containers should not be used for fuel gas cylinders, e.g. Propane,
acetylene. These should be transported in cylinder racks or open skips (in
case of Propane). The owner’s name should be shown as well as all the weights
and examination data
                      ______________________________________
                      _
                                   A-ESCO LLC
MINI CONTAINERS should be considered
r examination and marking purposes, the unit and the slings
                                                            cont`d

parate entities. It is recommended that mini-containers have forklift pockets on all 4 sides.
elved containers should only be used for the transportation of palletised materials and
ly where there is a safe method of removing the pallets at the point of receipt

 The following guidelines apply when using shelved containers:

 Ensure the shelf is fitted correctly and locked in place
 Ensure that the pallet weight is not in excess of the safe working load of the shelf
 Ensure that the palletised goods are securely stowed and held on the pallet
 Always load the bottom shelf first and discharge the top shelf first
 Ensure that the container has a separate cargo retaining net for each shelf and
 that they are secured in place when the container is laden
 Goggles must be worn when opening the doors on containers being used to
 transport palletised chemicals as wind turbulence can possibly result in air
 blown particles entering the eyes
 Care must be taken to prevent sack damage when removing palletised chemicals
 from the containers using a forklift

 All shelves must be subject to BS-EN-12079
                            ______________________________________
                            _
                                         A-ESCO LLC
TUBULAR
 MATERIALS
This category of cargo creates problems which, though not unique to it, are more
serious should an accident occur. Only pipes of the same nominal diameter should
be bundled together, and numbers in that bundle should not be such that the
middle pipes are liable to slip through lack of bundle tightness.

The bundle must not have in it, length’s of steelwork etc, which may slip during
transit. The whole load must be slung with two slings, each of which must have a
SWL of at least equal to the gross weight of the load. The slings must be placed
approximately 25% of the length of the load in from each end and be double
                       ______________________________________
wrapped.               _
                                  A-ESCO LLC
                            TRAINING PRESENTATION
cont`d


TUBULAR
MATERIALS
The live wire of the each sling which is held by the crane hook should be reeved
through the eye at the other end of the sling and have a bulldog fastened onto
the live wire above the reeved eye to prevent it from loosening during transit.
the reeved eye should have a tie-wrap or similar, through it and round the live
wire to prevent the reeved eye slipping over the bulldog when the load shifts
and loosens on the deck of the supply vessel.

NOTE: These same rules apply to sections of steel or any other long small
section metallic loads. All lifts in excess of 45ft long shall be required to be
delivered with ONE TAG LINE OF 25FT MINIMUM LENGTH.
                  ______________________________________
                  _
                               A-ESCO LLC
FLAT LOADS
             (LOOSE)

These items of cargo are often presented for shipment bound with wire ropes for
 oose stowage on the decks of supply vessels. This method of handling is
undesirable as the cargo may shift during transit and damage other cargo, and
possibly injure personnel during shored offloading operations.

1) Obtain a cargo basket or half height CCU suitable to accommodate the cargo
   flat. Secure the cargo to prevent movement, or releasing itself under tension,
   as this can lead to steel plate etc becoming dangerous flying objects
                        ______________________________________
                        _
                                     A-ESCO LLC
FLAT LOADS
        (LOOSE) cont’d
(2) If a receptacle of a suitable size is not available, the cargo should be stored
    securely into a larger one, with dunnage or other cargo, up to the SWL or pay
    load of the appliance. Drums, cans or fuel cylinders should not be regarded
    as suitable “other cargo” due to risk of rupture and the consequent release of
    perhaps harmful or dangerous vapours or liquids.

(3) Slings should be left around the cargo, to enable easier unloading offshore.

(4) Due to large quantities of scaffold boards going offshore, the accepted methods
    should be as bundles of tubulars strapped together by adequate banding. In the
    event that bundles are not strapped together, nets should be fitted over each end
                       ______________________________________
                       _
                                    A-ESCO LLC
REELS
Reels containing drilling lines, hoses, wire,
etc shall be shipped using a frame as
shown above left) These frames are to be
treated as lifting a appliance and should
be in accordance with BS-EN-12079

Previously reels (above right) were shipped with a sling passed through the
central core or wrapped around the core. Because of incidents this method is
no longer used.

The choice of frame will depend on the size and weight of the reel.
When reels are shipped loose and (in a frame) they are best loaded into an open
topped appliance to facilitate vertical unloading offshore. The open top should
be of a size that restricts movement during transit. If movement seems inevitable
then effective wooden shoring should be used.
                        ______________________________________
                        _
                                     A-ESCO LLC
CONTAINERISING
LIFTING APPLIANCES
All equipment, especially heavy items, must be securely fastened inside CCU’S

The practice of putting a CCU that does not meet shipping standards into a
larger receptacle which does, is not allowed

Any such cargo intercepted as unsuitable for offshore shipment will be rejected
by the client’s cargo handling section prior to shipping

Also, any slings or strops used on gear inside a receptacle shall meet the criteria
laid out in this chapter
                       _______________________________________
                                     A-ESCO LLC
                              TRAINING PRESENTATION
COLOUR CODES
       ON CARGO
    HANDLING SLINGS
Only transit slings for pipes may be colour coded. The coding is on the principal
sling ferrules as shown above. Contractors and suppliers may also use this
technique instead of date stamping (stamping may weaken a ferrule and
eventually reduce it’s lifting power).


Where suppliers elect to use the colour coding method, they must contact the
CLIENTS Cargo Handling Section), and there cargo must be accompanied to
the Cargo Handling Section by the appropriate copy certification.
                     ______________________________________
                     _
                                  A-ESCO LLC
STANDARDS FOR
      CARGO
  HANDLING SLINGS
SLING ASSEMBLIES SHALL BE DESIGNED AND CONSTRUCTED IN
ACCORDANCE WITH BS-1290 / BS-EN- 13414-1 FOR 1.3 X MAX GROSS
WEIGHT OF THE UNIT TO WHICH IT IS TO BE FITTED, EFFECTIVELY
INCREASING THE DESIGN FACTOR OF SAFETY OF 5/1 TO 6/1. THE
S W L OF SLING ASSEMBLIES AND ASSOCIATED GEAR SHALL BE
CALCULATED USING THE UNIFORM LOAD METHOD.

RATING STAMPED ON LIFTING SET. 1.3 X MAX GROSS WEIGHT
STAMPED ON THE CONTAINER PLATE
              _______________________________________
                            A-ESCO LLC
                     TRAINING PRESENTATION
STANDARDS FOR
    CARGO
HANDLING SLINGS
Some components of handling slings have deformed under normal offshore
conditions of use because of being constructed using commercial grade materials
and not the appropriate standardised materials. Commercial grade materials
must not be used for cargo handling purposes.

The illustration shows the standards appropriate to different sling components
and these should be adopted progressively as the opportunity arises, e.g., at
repair intervals. Four, three and two legged sling assemblies main ring in the
master assembly shall have minimum dimensions 270mm x 140mm.

‘R’ clips should not be used because of the risk of them getting knocked out
                      _______________________________________
                                    A-ESCO LLC
                             TRAINING PRESENTATION
20FT CCU’S
OPEN TOPPED
Unlike other open topped lifting appliances these units have relatively well sealed
door openings and often no floor drain holes. This means that if filled with water
during shipment offshore, it cannot drain, and up to 36 tons of water may be
contained in a 20 ft unit.

To reduce of this occurring and a crane being overstressed or damaged when a
lift is attempted, all open topped containers must be covered with a secure
closure, e.g. a tarpaulin properly lashed down and supported across the
container. The support will prevent a build-up of water on the cover

Where a tarpaulin is ______________________________________ holes
                     not used, the unit must have drainage
                     _
                                  A-ESCO LLC
MESH SIDED
CARGO BASKETS
Mesh sided units are not acceptable as general purpose baskets.


These baskets are not suitable for general shipment of materials which should
always be shipped in units having solid sides and ends


Certain lightweight materials may be transported in mesh sided baskets, provided
sufficient bracings are used in construction of the unit to constrain the material
being shipped, the mesh providing only an additional safety feature
                       ______________________________________
                                   _A-ESCO LLC
                             TRAINING PRESENTATION
MESH SIDED
CARGO BASKETS
                                cont’d
Any mesh fitted must be maintained flush and unbroken to prevent injury to
personnel


Suppliers who may wish to have mesh sided baskets approved for dedicated
material should contact the Cargo Handling Section who will advise on the
acceptability of these baskets. (for specified lightweight material only)


Forklift pockets should be fitted. The cargo should be balanced inside the basket
to avoid a turning movement onto the forklift
                       ______________________________________
                       _
                                    A-ESCO LLC
SHIPPING
        COMPACT
       HEAVY ITEMS
Occasionally, small loads (that are heavy) can cause extensive damage to their
carrying appliances and consequently be difficult to remove on arrival at their
destination

Any such loads, e.g. power slips/ elevators etc, should be well secured by lashing
or bracing (no fibrous means) into an open top or half-height container or basket
so as to prevent excessive movement during transit and also in a manner to
facilitate it’s removal by crane at it’s destination

The unit should have drainage holes and be fitted with forklift pockets
                     _______________________________________
                                   A-ESCO LLC
                           TRAINING PRESENTATION
CONTAINERISATION OF RADIOACTIVE
                   SOURCES/CONTAINERS
To reduce the possibility of cargo handling incidents, the shipping
requirements in respect of radioactive sources of all types presented for
shipment by supply vessel are as follows:
(1) Packaging and labelling of radioactive sources/containers shall be in
    accordance with The Merchant Shipping (Dangerous Goods and
    Marine Pollutants) Regulations SI 1990 No. 2605
(2) Radioactive source containers shall be transported in dedicated cargo
    carrying units only
(3) The cargo carrying unit in (2) will be characterised by having the
    following features:
(a) They shall be of distinctive design, being no larger than necessary to
    carry the requisite number of sources and any other systems required
(b) They shall be of distinctive livery and bear the required labels, user
    notes etc.
(c) They shall be closed (but by venting arrangements, on immersion in
    water will sink quickly to the sea bed)
(d) They shall have door(s) with at least two mutually independent
    securing methods, one of which shall be under lock and key, and
     available for inspection
                       _______________________________________
                                     A-ESCO LLC
                              TRAINING PRESENTATION
CONTAINERISATION OF RADIOACTIVE
                  SOURCES/CONTAINERS cont`d
(e) The CCU shall be fitted with a buoy and line recovery/marking system
    capable of self deployment in case of loss overboard in depths encountered
    in its operational area (on average this line length shall be 600ft). An
    alternative would be a salt water activated pinger tuned to the bell rescue
    frequency
(f) Individual source CCU’s inside the shipping CCU shall be secured by
    chain, safety hook and shackle arrangement to an integral part of the
    interior of the CCU. The source CCU referred to is the primary one, not
    the aluminium CCU
(g) The chain for (f) shall only be of the length necessary to facilitate loading and
    unloading operations.
(4) A Dangerous Goods Declaration similar to that held by the Cargo Handling
    Section shall accompany each CCU presented for shipping
(5) 24 hours notice prior to shipping is required as per Harbour Regulations

   Consignors of cargo are reminded that cargo presented unfit for shipping will
   be rejected by the Cargo Handling Section and returned to the originator
                       _______________________________________
                                     A-ESCO LLC
                              TRAINING PRESENTATION
CARGO
   INTEGRITY
Containerised cargo consisting of items
of different weights are prone to damage
during transit if loaded incorrectly. To reduce the possibility of damage, the
following shall apply:
(1)When loading a CCU with varied items, consideration should be given to the
    size, shape and weight of the goods, so that when packed and in transit, they
    remain stationary within the CCU and arrive at there destination in a usable
    condition
(2)If necessary, as well as loading lighter/more fragile goods on top of heavier
    items, the heavier items should be separately secured to the container so that
    more appropriate lighter lashings can be used ton secure the lighter loads
                    _______________________________________
                                  A-ESCO LLC
                           TRAINING PRESENTATION
COMPACTORS

Offshore locations are requested not to continue filling the
compactor after the machine has been turned off, thus
leaving the charge box full of rubbish. This would prevent
an operator having to climb onto the compactor to remove
The rubbish by hand and would reduce the risk of injury
due to falling waste or cuts from sharp objects
                ______________________________________
                _
                             A-ESCO LLC
COMPACTOR
   BAGS
Recently, there has been a gradual introduction, on smaller rigs/platforms of
using permanent offshore compactors. Generally these units use ‘single trip’
bags which are for the movement of the ‘galley waste’ only

Instances have occurred where these bags have been back loaded onto the decks
of supply vessels direct from the deck of the rig/platform. This practice is
forbidden. The bags shall only be back loaded in a suitable appliance

Although the above refers to ‘single trip’ bags there now exists’ multi trip’ bags
which are in common use. These bags are received, emptied, checked and then
re-used. The back loading rule above applies equally to this type of bag
                    ______________________________________
                    _
                                 A-ESCO LLC

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Ccu 1 day training course

  • 1. _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 2. PRESENTED BY Derrick East ______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 3. *SAFETY* THE SUM AND QUALITY OF OUR INDIVIDUAL CONTRIBUTIONS TO THE MANAGEMENT OF SAFETY AND TRAINING DETERMINES WHETHER THE COLLEAGUES WE WORK WITH LIVE OR DIE *TRAINING* ______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 4. FAULTS IN LIFTING APPLIANCES AND LIFTING GEAR PURPOSE The faults observed in CCU`S and other cargo received from suppliers have Been categorised and codified with the following objectives. (1) To enable clear and detailed discussions to take place between senders of CCU`S rejected prior to shipment offshore, and any member of the Materials Handling Section, not just the person by whom the CCU was rejected as being unsuitable for shipping because of a fault with the gear or the methods of slinging or containerisation employed. (2) To enable faster and more meaningful analysis of appliance faults to take place so as to render them, through discussion, unlikely to recur. _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 5. FAULTS IN LIFTING APPLIANCES AND LIFTING GEAR INSPECTION PROCEDURE If, on inspection, any piece of cargo is deemed unfit for shipment for any reason, the Cargo Handling Controller shall complete a Cargo rejection note. the top copy of the note will be returned with the cargo to the sender with the driver of the delivery vehicle. A copy of the note is given to the cargo co-ordinator, who uses it to advice the client of the rejection of the cargo and when it should be resubmitted for shipment. The final copy is used to collate relevant information onto a daily rejection summary sheet. The information is codified before entering onto the sheet and passing to the Materials Handling Supervisor. The Client's cargo handling supervisor will enter the details onto a summary sheet. On a monthly basis, this data will be examined for patterns or persisting offenders. The supervisor will then contact the senders involved to resolve any problems. _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 6. FAULTS Lifting appliance certification faults Lifting gear/sling certification faults Lifting gear/sling faults Structural faults Lifting gear/sling marking faults Lifting appliance marking faults Tank faults Loading security and general faults Documentation, dangerous goods manifesting labelling faults ______________________________________ _ A-ESCO LLC
  • 7. LIFTING APPLIANCE CERTIFICATION FAULTS New materials supplied without test certificates New materials supplied without Magnetic Particle Inspection (MPI) certificates for lift points Reports etc. sent for wrong materials Materials supplied with out of date certification etc. A – Overdue T. B – Overdue V. C – Overdue VN. Materials supplied with non-unique certification etc Certification supplied has less than one months life span left Load/stress bearing components untested Certification etc, illegible or poorly copied Certification etc, provided is hand written _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 8. LIFTING GEAR/SLING CERTIFICATION FAULTS NEW MATERIALS SUPPLIED WITHOUT TEST CERTIFICATES REPORTS ETC SENT FOR THE WRONG MATERIALS MATERIALS SUPPLIED WITH OUT OF DATE CERTIFICATION ETC MATERIALS SUPPLIED WITH NON-UNIQUE CERTIFICATION ETC CERTIFICATION SUPPLIED HAS LESS THAN ONE MONTH LIFE SPAN LEFT LOAD/STRESS BEARING COMPONENTS UNTESTED CERTIFICATION ETC ILLEGIBLE OR POORLY COPIED CERTIFICATION ETC PROVIDED IS HAND WRITTEN _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 9. LIFTING GEAR/SLING FAULTS Excessive numbers of broken wires (i.e. more than two) Badly twisted or kinked ropes Excessive wire corrosion Crushed or flattened ropes Exposed or distended fibre core Brittle wire rope (min 13mm dia rope size) Deformed thimbles _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 10. LIFTING GEAR/SLING FAULTS cont`d Loose thimbles Torn or damaged ferrules Wires not showing outside standard ferrules Bights on reeved slings exceed 120º Unprotected slings passing over rough or sharp edges Reeved slings not de-rated by a minimum of 50% Soft eye used for main lifting point No thimbles fitted to wire terminations when slings pass through sharp edged or narrow faced lifting eye's _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 11. LIFTING GEAR/SLING FAULTS cont`d Obtuse angle between opposing or adjacent lifting legs No bulldogs fitted to reeved slings on `live` leg above and tight down to the reeved eye Reeved eye's not secured in position below the bulldog by a cable tie or similar means Excessive wear on wire rope Fibre rope or web slings used as primary lifting medium Shackles of different sizes fitted No split _______________________________________ shackles pins (or similar means) fitted to safety A-ESCO LLC TRAINING PRESENTATION
  • 12. LIFTING GEAR/SLING FAULTS cont`d Intended mousings broken or removed Damaged or deformed shackles Heat outside the permitted parameters applied to certified equipment after certification etc has taken place Mismatched screw pins fitted to shackles Shackles liable to be overloaded Excessive corrosion on shackles, master ring, quad assembly No secure single main lifting eye or ring Slings incorrectly fitted _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 13. LIFTING GEAR/SLING FAULTS cont`d Excessive strain on opposite legs Bulldog terminations on primary lifting points No main lifting single lifting leg fitted when necessary S W L of slings is less than 1.3 x gross weight Shackles are too small, causing binding on lifting eye`s Chain slings will not be accepted for shipping unless they are constructed from alloy grade 80 chain (and similar components) to DNV specification, which have the suitable properties for working in cold weather (-20ºC) _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 14. LIFTING GEAR/SLING FAULTS cont`d Shackle pins not secured Master link assembly not acceptable Lifting gear too short to enable safe hook-on hook-off Bulldog biting on choked wires Slings on tubular (s) double choked `R` clips on safety shackles not acceptable _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 15. STRUCTURAL FAULTS Damaged or bent lifting eye`s Cracked lifting eye welds Doors incapable of being closed Unserviceable door to gate locking or fastening mechanisms Less than one locking mast per door fitted Broken or loose door or gate hinges Appliance design is as previously notified as unsuitable Floor unsound _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 16. STRUCTURAL FAULTS CONT`D Substantial deformation of structural members Cracks evident in exostructures (i.e. lifting frames, tank frames, bottle racks etc) Excessive corrosion evident in structural members Tears or holes in body work of dry watertight units Damage to lifting gear liable through contact with the load Damage to shackles liable through contact with the load Excessive damage to fork lifting pockets Deformation of floor under load Lifting lugs not aligned to centre of unit No forklift pockets. packers on underside _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 17. LIFTING GEAR/SLING MARKING FAULTS No safe working load No O-90º No date for last test or examination Safe working load illegible 0-90º illegible Date of last test illegible No unique mark on slings Unique marks illegible Markings not permanent Markings not prominent Batch only markings given _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 18. LIFTING APPLIANCE MARKING FAULTS No tare weight No safe working load (where applicable) No gross weight Tare weight illegible Safe working load illegible Gross weight illegible No unique mark Unique mark illegible No date of last test or examination Date of last test or examination illegible Markings not prominent Markings not permanent ______________________________________ _ A-ESCO LLC TRAININING PRESENTATION
  • 19. LIFTING APPLIANCE MARKING FAULTS Cont`d Hazard `diamonds` not displayed when necessary, one on each face No test plate fitted No hatching or contrasting colour No solid border or contrasting colour on roof No ID number on all four sides No ID number on the roof Appropriate hazard labels not fitted Incorrect hazard labels fitted No date of last proof load test on test plate Hazard labels are incorrect size Old hazard labels on appliance ______________________________ A-ESCO LLC TRAINING PRESENTATION
  • 20. TANK FAULTS Appropriate hazard labels not fitted Incorrect hazard labels fitted No user notes affixed firmly to the tank Incorrect user notes fitted to the tank Discharge valves not locked OFF Incorrect valve arrangement fitted Upper tank closure leakage Lower tank closure leakage Tank vessel damage Exostructural damage Closure flange loose Valve loose _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 21. TANK FAULTS Excessive corrosion evident on tank vessel Insufficient ullage space allowed Hatch gratings damaged or loose Valve integrity not re-certified at required levels Tank vessel integrity not re-certified at required intervals Tank contents monitoring equipment faulty Level monitoring device inoperative or faulty No dangerous goods declaration certificate supplied with hazardous materials Excessive venting from relief valve Hazard labels are incorrect size ______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 22. LOADING, SECURITY AND GENERAL FAULTS Plate and tubulars in same bundle Plate and angle in same bundle Angle and tubulars in same bundle Goods supplied in unbraced wooden crates Goods not containerised Goods supplied unslung, not ready for shipment Load improperly secured _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 23. LOADING, SECURITY AND GENERAL FAULTS Cont`d Gas bottles presented for shipment in appliance other than a recognised and approved gas bottle rack Gas bottle secured by fibre rope Load liable to receive excessive damage in bad weather transit or transfer Loose loads fastened together by fibrous methods Bundles of steel, pipe etc, not double wrapped and bulldogged with tie-wrap (or similar) through reeved eye Cargo protruding from appliance (susceptible to damage) Detached door seals on watertight units ______________________________________ _ A-ESCO LLC TRAINING PRESENTATION
  • 24. LOADING, SECURITY AND GENERAL FAULTS Cont`d Double wrapping ineffective – loose Incompatible gases supplied in same appliance Open top container supplied without cover and having no drainholes Dangerous goods supplied without a dangerous goods declaration certificate Doors not secure Door net not fitted or missing No net fitted to general cargo basket containing waste No tag lines on loads over 45ft long or loads with a large surface area which may act as a sail Any loose items/debris on roof or frames liable to fall off and cause injury ______________________________________ _ A-ESCO LLC TRAINING PRESENTATION
  • 25. DOCUMENTATION, DANGEROUS GOODS MANIFESTING LABELLING FAULTS No chemical data sheet Incorrect chemical data sheet No hazard labels No user labels No dangerous goods certificate Incorrectly completed dangerous goods certificate Incorrect hazard labels Incorrect user labels Unsuitable packaging/containerisation 24hrs notification for explosive/radioactive materials not given as per Harbour Board requirements 24hrs notification for lifts of 7000kg and over not given Non compliance with IMDG code _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 26. GUIDELINES FOR BACKLOADING CARGO The following simple guidelines can be used for backloading cargo from an offshore location to shore. Responsibilities for backloading car go should be clearly defined (1) Is the lift necessary? (2) Could the container be better utilised? (3) Have you checked the test plate? (4) Are the strops secure and damage free? (5) Are the shackle pins secure? (6) Are the contents secure with the cargo net in place? (7) Are the doors secure and tagged? (8) Have you checked the top/sides and forklift pockets for loose objects? (9) Is the container properly labelled? (10) Have old “Dangerous Goods” labels been removed? (11) Are there any “Dangerous Goods” labels required? (12) Is the manifest complete? (13) Is a tag line required? (14) Do you know the actual weight? _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 27. CARGO GUIDANCE SHEETS Cargo Guidance Sheets outline the principal points to be considered when preparing cargo of any description for presentation to a supply base for shipment to and from offshore installation Many suppliers will use their own CCU’s. Where these appliances require to be modified, or new ones built, the Clients Cargo Handling Section may give advice on Standards to be worked to, and handling methods preferred by the Company Sheets 01 to 08 illustrate some types of CCU’s which are common use for transporting material to and from offshore installations. These are accompanied by notes of the particular features and characteristics of each Further sheets highlight categories of cargo which may create special problems during handling, transport or offshore transfer, and give guidance on the certification and standards of construction of handling equipment _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 28. SKIPS This type of appliance currently represents the poorest method of transporting any material. It is intended that with the availability of appliances currently under construction, which prove less expensive to service and be safer to use, these units will be dedicated for shore use only. However, whilst they remain in service, any cargo in them should be properly secured and the whole unit covered with a rubbish skip cargo net, a supply of which, for owned units, is available from materials handling section. Although they may be stacked, this should never be done onboard a supply vessel, and only performed onshore with the lifting gear removed. _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 29. LIFTING FRAMES These units can accommodate any type of cargo and provide a stable and secure lifting medium which has the facility of being able to be altered to suit, or it can form the fixed frame around a pump, compressor or other type of unit. Whatever is inside the frame should be securely fastened, with no parts protruding to get damaged, or to damage other cargo. All fastenings should be metal, and mountings should be bolted or welded. The main load and stress bearing structures should be subjected to test loads and Magnetic particle inspection as required by BS. EN 12079.The depth of examination is necessary because this type of unit, with no side stiffness is liable to receive impact damage sufficient to cause structural deformation. _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 30. GENERAL PURPOSE TANKS These tanks are significantly different from the IMO class 1 tanks. The materials they are to carry should be of an innocuous nature. The type of contents should be clearly marked on the outside. Valve works shall be proven to be sound and the tank frame and vessel shall be inspected to BS. EN 12079.Valve opening handles are to be secured to prevent accidental opening. Tank closures are to_______________________________________ be sealed with non porous materials. A-ESCO LLC TRAINING PRESENTATION
  • 31. PIPE CARRIERS CCU`S used to lift bundles or pieces of small bore or expensive pipe sections are often made from ex-drilling materials.The materials used in fabrication may have become available because they are no longer suitable for their original purpose, therefore, it is important that the integrity of the material to be used in the fabrication is checked carefully, or the units rebuilt, if the integrity of the material is in doubt. When loading the cargo, particular attention should be paid to it's weight and safe working load of the appliance. When the appliance exceeds 20 ft in length forklift pockets must be fitted in accordance with ISO 1496-1 _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 32. GAS BOTTLE RACKS Gas bottles should only be transported in approved racks/carriers, never in closed CCU`S All gate or door fastenings must be secured and locked to prevent accidental release of cargo. Part full racks/carriers must have the cargo prevented from moving by bottle restraints or by a bar welded across the structure to hold the bottles in place, or some other method (not rope) as agreed with the cargo Handling section. If a welded bar is used, a Hot Work Permit will be required to remove the bar. Gas bottle racks should provide adequate protection to the cylinder valves to prevent the potential for damage to the cylinder valves from dropped objects or lifting slings from becoming entangled. _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 33. IMO CLASS 1 TANKS IMO CLASS 1 TANKS often contain hazardous substances which must be clearly Identified. Such tanks should carry all labels required by the International Maritime Dangerous Goods (IMDG) Code, Code SI 1747. As well as `hazards diamonds` the tank should have firmly fixed to it, a waterproof pocket containing user notes, sufficient to advice the offshore operators of the hazards involved in using the material, and the course of action to be taken in the event of accidental release of the contents. ______________________________________ _ A-ESCO LLC
  • 34. IMO CLASS 1 TANKS Cont`d All valves must be secured, and tested in accordance with the regulations. Users should also ensure tank integrity in accordance with the following :- (1) BS-EN-12079 (2) LOLER (3) THE INTERNATIONAL MARITIME DANGEROUS GOODS CODE (4) THE MERCHANT SHIPPING (DANGEROUS GOODS) REGULATIONS 1981 (5) DOT. CARRIAGE OF DANGEROUS GOODS IN SHIPS. When the unit exceeds 20ft in length, forklift pockets must be fitted in Accordance with ISO 1496. ______________________________________ _ A-ESCO LLC
  • 35. MODULES UNITS Although these units are not strictly a type of CCU, the slings and the lifting points still have to be proven capable of safely supporting the weight of the unit, which in many cases is considerable, therefore, the whole structure should be treated as a CCU The unit must be marked with all information required under BS.EN-12079. However, instead of the SWL, the unit should be marked with its tare/gross weight, unless it is likely to be used to transport tools etc; when SWL data should also be given When the unit exceeds 20ft in length, forklift pockets must be fitted in accordance with ISO______________________________________ 1496 _ A-ESCO LLC
  • 36. MINI CONTAINERS These units are the most common type for shipping cargo. The criteria used to decide shipping suitability are given in the Code Series Sheets and in earlier cargo Guidance Sheets. However, the illustration above of the latest type of container shows most of the features of a container. These are: one locking post per door; facility for labelling; clear identification of unit; good condition; sound structure; and a door safety net. The lifting gear (fifth leg) should be placed over the back of the container to prevent damage to the lifting gear during transportation and allow the doors to be opened Closed containers should not be used for fuel gas cylinders, e.g. Propane, acetylene. These should be transported in cylinder racks or open skips (in case of Propane). The owner’s name should be shown as well as all the weights and examination data ______________________________________ _ A-ESCO LLC
  • 37. MINI CONTAINERS should be considered r examination and marking purposes, the unit and the slings cont`d parate entities. It is recommended that mini-containers have forklift pockets on all 4 sides. elved containers should only be used for the transportation of palletised materials and ly where there is a safe method of removing the pallets at the point of receipt The following guidelines apply when using shelved containers: Ensure the shelf is fitted correctly and locked in place Ensure that the pallet weight is not in excess of the safe working load of the shelf Ensure that the palletised goods are securely stowed and held on the pallet Always load the bottom shelf first and discharge the top shelf first Ensure that the container has a separate cargo retaining net for each shelf and that they are secured in place when the container is laden Goggles must be worn when opening the doors on containers being used to transport palletised chemicals as wind turbulence can possibly result in air blown particles entering the eyes Care must be taken to prevent sack damage when removing palletised chemicals from the containers using a forklift All shelves must be subject to BS-EN-12079 ______________________________________ _ A-ESCO LLC
  • 38. TUBULAR MATERIALS This category of cargo creates problems which, though not unique to it, are more serious should an accident occur. Only pipes of the same nominal diameter should be bundled together, and numbers in that bundle should not be such that the middle pipes are liable to slip through lack of bundle tightness. The bundle must not have in it, length’s of steelwork etc, which may slip during transit. The whole load must be slung with two slings, each of which must have a SWL of at least equal to the gross weight of the load. The slings must be placed approximately 25% of the length of the load in from each end and be double ______________________________________ wrapped. _ A-ESCO LLC TRAINING PRESENTATION
  • 39. cont`d TUBULAR MATERIALS The live wire of the each sling which is held by the crane hook should be reeved through the eye at the other end of the sling and have a bulldog fastened onto the live wire above the reeved eye to prevent it from loosening during transit. the reeved eye should have a tie-wrap or similar, through it and round the live wire to prevent the reeved eye slipping over the bulldog when the load shifts and loosens on the deck of the supply vessel. NOTE: These same rules apply to sections of steel or any other long small section metallic loads. All lifts in excess of 45ft long shall be required to be delivered with ONE TAG LINE OF 25FT MINIMUM LENGTH. ______________________________________ _ A-ESCO LLC
  • 40. FLAT LOADS (LOOSE) These items of cargo are often presented for shipment bound with wire ropes for oose stowage on the decks of supply vessels. This method of handling is undesirable as the cargo may shift during transit and damage other cargo, and possibly injure personnel during shored offloading operations. 1) Obtain a cargo basket or half height CCU suitable to accommodate the cargo flat. Secure the cargo to prevent movement, or releasing itself under tension, as this can lead to steel plate etc becoming dangerous flying objects ______________________________________ _ A-ESCO LLC
  • 41. FLAT LOADS (LOOSE) cont’d (2) If a receptacle of a suitable size is not available, the cargo should be stored securely into a larger one, with dunnage or other cargo, up to the SWL or pay load of the appliance. Drums, cans or fuel cylinders should not be regarded as suitable “other cargo” due to risk of rupture and the consequent release of perhaps harmful or dangerous vapours or liquids. (3) Slings should be left around the cargo, to enable easier unloading offshore. (4) Due to large quantities of scaffold boards going offshore, the accepted methods should be as bundles of tubulars strapped together by adequate banding. In the event that bundles are not strapped together, nets should be fitted over each end ______________________________________ _ A-ESCO LLC
  • 42. REELS Reels containing drilling lines, hoses, wire, etc shall be shipped using a frame as shown above left) These frames are to be treated as lifting a appliance and should be in accordance with BS-EN-12079 Previously reels (above right) were shipped with a sling passed through the central core or wrapped around the core. Because of incidents this method is no longer used. The choice of frame will depend on the size and weight of the reel. When reels are shipped loose and (in a frame) they are best loaded into an open topped appliance to facilitate vertical unloading offshore. The open top should be of a size that restricts movement during transit. If movement seems inevitable then effective wooden shoring should be used. ______________________________________ _ A-ESCO LLC
  • 43. CONTAINERISING LIFTING APPLIANCES All equipment, especially heavy items, must be securely fastened inside CCU’S The practice of putting a CCU that does not meet shipping standards into a larger receptacle which does, is not allowed Any such cargo intercepted as unsuitable for offshore shipment will be rejected by the client’s cargo handling section prior to shipping Also, any slings or strops used on gear inside a receptacle shall meet the criteria laid out in this chapter _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 44. COLOUR CODES ON CARGO HANDLING SLINGS Only transit slings for pipes may be colour coded. The coding is on the principal sling ferrules as shown above. Contractors and suppliers may also use this technique instead of date stamping (stamping may weaken a ferrule and eventually reduce it’s lifting power). Where suppliers elect to use the colour coding method, they must contact the CLIENTS Cargo Handling Section), and there cargo must be accompanied to the Cargo Handling Section by the appropriate copy certification. ______________________________________ _ A-ESCO LLC
  • 45. STANDARDS FOR CARGO HANDLING SLINGS SLING ASSEMBLIES SHALL BE DESIGNED AND CONSTRUCTED IN ACCORDANCE WITH BS-1290 / BS-EN- 13414-1 FOR 1.3 X MAX GROSS WEIGHT OF THE UNIT TO WHICH IT IS TO BE FITTED, EFFECTIVELY INCREASING THE DESIGN FACTOR OF SAFETY OF 5/1 TO 6/1. THE S W L OF SLING ASSEMBLIES AND ASSOCIATED GEAR SHALL BE CALCULATED USING THE UNIFORM LOAD METHOD. RATING STAMPED ON LIFTING SET. 1.3 X MAX GROSS WEIGHT STAMPED ON THE CONTAINER PLATE _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 46. STANDARDS FOR CARGO HANDLING SLINGS Some components of handling slings have deformed under normal offshore conditions of use because of being constructed using commercial grade materials and not the appropriate standardised materials. Commercial grade materials must not be used for cargo handling purposes. The illustration shows the standards appropriate to different sling components and these should be adopted progressively as the opportunity arises, e.g., at repair intervals. Four, three and two legged sling assemblies main ring in the master assembly shall have minimum dimensions 270mm x 140mm. ‘R’ clips should not be used because of the risk of them getting knocked out _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 47. 20FT CCU’S OPEN TOPPED Unlike other open topped lifting appliances these units have relatively well sealed door openings and often no floor drain holes. This means that if filled with water during shipment offshore, it cannot drain, and up to 36 tons of water may be contained in a 20 ft unit. To reduce of this occurring and a crane being overstressed or damaged when a lift is attempted, all open topped containers must be covered with a secure closure, e.g. a tarpaulin properly lashed down and supported across the container. The support will prevent a build-up of water on the cover Where a tarpaulin is ______________________________________ holes not used, the unit must have drainage _ A-ESCO LLC
  • 48. MESH SIDED CARGO BASKETS Mesh sided units are not acceptable as general purpose baskets. These baskets are not suitable for general shipment of materials which should always be shipped in units having solid sides and ends Certain lightweight materials may be transported in mesh sided baskets, provided sufficient bracings are used in construction of the unit to constrain the material being shipped, the mesh providing only an additional safety feature ______________________________________ _A-ESCO LLC TRAINING PRESENTATION
  • 49. MESH SIDED CARGO BASKETS cont’d Any mesh fitted must be maintained flush and unbroken to prevent injury to personnel Suppliers who may wish to have mesh sided baskets approved for dedicated material should contact the Cargo Handling Section who will advise on the acceptability of these baskets. (for specified lightweight material only) Forklift pockets should be fitted. The cargo should be balanced inside the basket to avoid a turning movement onto the forklift ______________________________________ _ A-ESCO LLC
  • 50. SHIPPING COMPACT HEAVY ITEMS Occasionally, small loads (that are heavy) can cause extensive damage to their carrying appliances and consequently be difficult to remove on arrival at their destination Any such loads, e.g. power slips/ elevators etc, should be well secured by lashing or bracing (no fibrous means) into an open top or half-height container or basket so as to prevent excessive movement during transit and also in a manner to facilitate it’s removal by crane at it’s destination The unit should have drainage holes and be fitted with forklift pockets _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 51. CONTAINERISATION OF RADIOACTIVE SOURCES/CONTAINERS To reduce the possibility of cargo handling incidents, the shipping requirements in respect of radioactive sources of all types presented for shipment by supply vessel are as follows: (1) Packaging and labelling of radioactive sources/containers shall be in accordance with The Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations SI 1990 No. 2605 (2) Radioactive source containers shall be transported in dedicated cargo carrying units only (3) The cargo carrying unit in (2) will be characterised by having the following features: (a) They shall be of distinctive design, being no larger than necessary to carry the requisite number of sources and any other systems required (b) They shall be of distinctive livery and bear the required labels, user notes etc. (c) They shall be closed (but by venting arrangements, on immersion in water will sink quickly to the sea bed) (d) They shall have door(s) with at least two mutually independent securing methods, one of which shall be under lock and key, and available for inspection _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 52. CONTAINERISATION OF RADIOACTIVE SOURCES/CONTAINERS cont`d (e) The CCU shall be fitted with a buoy and line recovery/marking system capable of self deployment in case of loss overboard in depths encountered in its operational area (on average this line length shall be 600ft). An alternative would be a salt water activated pinger tuned to the bell rescue frequency (f) Individual source CCU’s inside the shipping CCU shall be secured by chain, safety hook and shackle arrangement to an integral part of the interior of the CCU. The source CCU referred to is the primary one, not the aluminium CCU (g) The chain for (f) shall only be of the length necessary to facilitate loading and unloading operations. (4) A Dangerous Goods Declaration similar to that held by the Cargo Handling Section shall accompany each CCU presented for shipping (5) 24 hours notice prior to shipping is required as per Harbour Regulations Consignors of cargo are reminded that cargo presented unfit for shipping will be rejected by the Cargo Handling Section and returned to the originator _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 53. CARGO INTEGRITY Containerised cargo consisting of items of different weights are prone to damage during transit if loaded incorrectly. To reduce the possibility of damage, the following shall apply: (1)When loading a CCU with varied items, consideration should be given to the size, shape and weight of the goods, so that when packed and in transit, they remain stationary within the CCU and arrive at there destination in a usable condition (2)If necessary, as well as loading lighter/more fragile goods on top of heavier items, the heavier items should be separately secured to the container so that more appropriate lighter lashings can be used ton secure the lighter loads _______________________________________ A-ESCO LLC TRAINING PRESENTATION
  • 54. COMPACTORS Offshore locations are requested not to continue filling the compactor after the machine has been turned off, thus leaving the charge box full of rubbish. This would prevent an operator having to climb onto the compactor to remove The rubbish by hand and would reduce the risk of injury due to falling waste or cuts from sharp objects ______________________________________ _ A-ESCO LLC
  • 55. COMPACTOR BAGS Recently, there has been a gradual introduction, on smaller rigs/platforms of using permanent offshore compactors. Generally these units use ‘single trip’ bags which are for the movement of the ‘galley waste’ only Instances have occurred where these bags have been back loaded onto the decks of supply vessels direct from the deck of the rig/platform. This practice is forbidden. The bags shall only be back loaded in a suitable appliance Although the above refers to ‘single trip’ bags there now exists’ multi trip’ bags which are in common use. These bags are received, emptied, checked and then re-used. The back loading rule above applies equally to this type of bag ______________________________________ _ A-ESCO LLC