This document provides instructions for disassembling and assembling the torque converter of a D350E II articulated truck. It lists 38 steps for disassembling the various components of the torque converter including separating the cover, removing bolts and seals, and pushing/pulling parts like sleeves and bearings out of position. It also lists 3 steps for assembling the torque converter, emphasizing cleanliness and lubrication of seals before assembly and checking clearances between components with a dial indicator.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350E II ARTICULATED TRUCK 2XW
Configuration: D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
D350E Series II Articulated Truck Power Train
Media Number -SENR9139-02 Publication Date -01/03/2004 Date Updated -23/03/2004
i01161712
Torque Converter - Disassemble
SMCS - 3101-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7573 Link Bracket 2
8S-9906 Ratchet Puller 1
B 1P-0520 Driver Group 1
C
5F-7366 Forcing Screw 1
1H-3112 Puller Assembly 1
D 2P-8312 Snap Ring Pliers 1
E
8B-7551 Bearing Puller 1
8B-7550 Leg 2
8B-7548 Push-Puller 1
8H-0684 Ratchet Wrench 1
F 1P-2321 Combination Puller 1
Start By:
A. Separate the torque converter from the engine. Refer to Disassembly and Assembly,
"Engine From Torque Converter - Separate".
1/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00583290
1. Remove O-ring seal (1) from torque converter cover (2) .
2/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 2 g00583291
Illustration 3 g00583293
2. Remove bolt (3), hard washer (4), shims (7), O-ring seal (6), and flange (5) from the torque
converter cover.
Illustration 4 g00583297
3. Remove bolts (8) and the hard washers that secure cover (2) to the torque converter.
3/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g00583539
4. Use three 1/2" - 13 NC forcing screws (9) in order to separate the cover from the torque
converter.
Illustration 6 g00583540
5. Attach Tooling (A), appropriate lifting straps, and a hoist to cover (2). Remove cover (2)
from torque converter (10). The weight of the cover is 153 kg (338 lb).
6. Rotate the torque converter assembly by 180 degrees. The weight of the converter assembly
is 180 kg (397 lb).
4/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 7 g00583299
7. Remove bolts (11) and torque converter pilot hub (12) from housing (13) .
Illustration 8 g00583301
8. Remove two bolts (14), plate (15), and the spring washer from the shaft.
Illustration 9 g00583499
5/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. 9. Rotate the torque converter assembly by 180 degrees. The weight of the converter assembly
is 180 kg (397 lb). Remove two O-ring seals (18). Remove bolts (16), the lockwashers,
retainer (17) and the gasket.
Illustration 10 g00583304
10. Remove lip type seal (19) from retainer (17). Note the orientation of the lip type seal to
retainer (17) for assembly purposes.
Illustration 11 g00583305
11. Remove shaft assembly (20) from the torque converter.
6/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 12 g00583306
12. Put a support under carrier (22). Use a press in order to push shaft (20) out of bearing (21)
and the carrier. Remove the O-ring seals from the carrier.
Illustration 13 g00583307
13. Use Tooling (D) in order to remove retainer ring (24) that holds carrier (23) on the carrier
assembly. Remove the carrier from the converter assembly.
Illustration 14 g00583308
7/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 14. Rotate carrier (23) by 180 degrees. Remove retainer ring (25) that holds sleeve (26) and
bearing (27) in carrier (23) .
Illustration 15 g00583330
15. Use Tooling (B) and (C) in order to remove sleeve (26) and bearing (27) from carrier (23) .
Illustration 16 g00583332
16. Use Tooling (D) in order to remove retainer ring (28) from carrier assembly (29). Remove
bolts (30) and the hard washers that secure plate (31) and the impeller to housing (13) .
8/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 17 g00583333
17. Install two 3/8 " - 16 NC Forged Eyebolts. Attach a hoist, as shown. Use two 3/8 " - 16 NC
forcing screws (32) in order to separate the impeller and carrier assembly (29) from housing
(13). Remove plate (31) and remove the impeller from housing (13). The weight of the
converter impeller assembly is 29 kg (64 lb).
Illustration 18 g00583334
18. Use Tooling (B) and (E) in order to remove bearing race (33) from the hub.
9/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 19 g00583335
19. Use Tooling (B) and (F) in order to remove carrier (34) from the hub. Remove the ring seal
from the hub.
Illustration 20 g00583336
20. Remove bolts (37) that hold hub (36), gear (35), plate (31), and the impeller together.
Remove the gear and the plate from the hub and the impeller.
Illustration 21 g00583337
21. Remove O-ring seal (39) and impeller (38) from hub (36) .
10/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 22 g00583338
22. Remove the race and retainer assembly (40) from the stator assembly. Remove the bearing
from the stator assembly.
Illustration 23 g00583339
23. Use two persons in order to remove the stator and carrier assembly (41) from the turbine
and the housing. The weight of the stator and carrier assembly is 28 kg (62 lb).
Illustration 24 g00583706
11/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. 24. Remove retaining ring (42) from stator assembly (41) .
25. Remove carrier assembly (29) from stator assembly (41). Remove plate (43), the springs,
and the rollers from the stator assembly.
Illustration 25 g00583303
26. Remove springs (45) and rollers (44) from cam (46) .
Illustration 26 g00583340
27. Remove ring (47) from carrier (29). Remove bearing (48) from the carrier only if a
replacement is required. Removal can cause damage to the bearing.
12/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 27 g00583341
28. Rotate the stator by 180 degrees. Remove retainer ring (49) and plate (50) from the stator.
Illustration 28 g00583342
29. Remove retainer ring (51) from the stator. Heat the stator to a maximum temperature of 135
°C (275 °F) for approximately fifteen minutes. Push cam (46) out of the stator.
Illustration 29 g00583343
13/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. 30. Remove bearing (52), the race and the retainer from turbine (53) .
Illustration 30 g00583344
31. Rotate the housing and the turbine by 180 degrees. Place the housing on wood blocks. Use a
hammer and a soft punch in order to push hub (54), Roller bearing (55) and the turbine
assembly out of bearing race (55) .
Illustration 31 g00583345
14/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 32 g00584065
32. Remove bolts (56) and hub (54) from turbine (53). Install two bolts (56) in turbine (53) and
ring (57). Use a soft mallet to remove the ring from turbine (53). Remove two bolts (56) .
Illustration 33 g00583346
33. Remove internal retaining ring (59) from hub (54). Remove seal ring (60) from the hub.
Remove bearing race (58) from the hub only if a replacement is required. Removal can
cause damage to the bearing race.
Illustration 34 g00583347
34. Remove retainer ring (61) from housing (13). Remove plate (62) .
15/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 35 g00585635
35. Remove three clutch disc (64) and three clutch plates (63) from housing (13) .
Illustration 36 g00649686
36. Use two 3/8 " - 16 NC forged eyebolts in order to remove piston (65) from housing (13).
Remove seal (66) from the housing.
Illustration 37 g00649690
16/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. 37. Remove seal (67) from piston (65). Note the location of the seals for assembly purposes.
Illustration 38 g00649692
38. Remove bearing race (68) from housing (13) only if a replacement is needed. Removal can
cause damage to the bearing race.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Feb 11 11:59:46 UTC+0800 2020
17/17
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 34...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: D350E II ARTICULATED TRUCK 2XW
Configuration: D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406E Engine
Disassembly and Assembly
D350E Series II Articulated Truck Power Train
Media Number -SENR9139-02 Publication Date -01/03/2004 Date Updated -23/03/2004
i01161736
Torque Converter - Assemble
SMCS - 3101-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
B 2P-8312 Pliers 1
C
138-7573 Link Bracket 2
8S-9906 Ratchet Puller 1
D 8T-5096 Dial Indicator 1
1. Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts and
clean all parts. If any parts are worn or damaged, use new Caterpillar parts for replacement.
2. Lubricate seals with clean transmission oil.
1/22
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 1 g00584041
Measure the clearance with a dial indicator.
Illustration 2 g00584043
3. Temporarily install the stator in the turbine. Check the clearance between the turbine and
the stator. Install Tooling (D) on the turbine wheel, as shown. Move the stator toward the
dial indicator until the outside diameter of the stator is against the inside diameter of the
turbine wheel. Move the dial indicator against the stator. Put the dial indicator on zero. Push
the stator away from the dial indicator until the stator outside diameter is in contact with the
opposite inside diameter of the turbine wheel. Measure the clearance. Make this
measurement at four points around the turbine wheel. The average of this measurement is
the difference between dimension (N) and dimension (M). When new parts are used, the
difference between dimension (N) and dimension (M) must be from 0.71 mm (0.028 inch)
to 0.91 mm (0.036 inch). The maximum permissible clearance with worn parts is 1.37 mm
(0.054 inch).
2/22
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 3 g00584045
4. Temporarily install the stator in the impeller. Use the same procedure that was outlined in
Step 42 in order to check the clearance between the impeller and the stator. When new parts
are used, the difference between dimension (P) and dimension (Q) must be 0.71 mm (0.028
inch) to 0.91 mm (0.036 inch). The maximum permissible clearance with worn parts is 1.37
mm (0.054 inch).
Illustration 4 g00584048
5. Use a suitable measuring device to measure the outer diameter of the stator at location (S).
Use a suitable measuring device to measure the inner diameter of the ring at location (R).
When new parts are used the difference between dimension (R) and dimension (S) must be
3/22
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. 0.56 mm (0.022 inch) to 0.71 mm (0.028 inch). The maximum permissible clearance with
worn parts is 1.07 mm (0.042 inch).
Illustration 5 g00584050
6. If bearing race (67) has been removed, install the race now. Lower the temperature of the
bearing race. Install the race in housing (13) until the race contacts the shoulder that is in the
bearing bore.
Illustration 6 g00649690
7. Install seal (67) to piston (65) .
4/22
D350E Series II Articulated Truck 2XW00001-UP (MACHINE) POWERED BY 3406...
2020/2/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...