The document provides instructions for servicing components of a Caterpillar D11R track-type tractor powered by a 3508 engine. It describes procedures for removing and assembling parts of the cylinder head and front accessory drive. The cylinder head assembly and disassembly procedures involve installing valve lifters, guides, seats and valves. The front accessory drive removal requires removing covers and bolts to detach the rear and front adapter assemblies.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat 140 h motor grader (prefix 9zn) service repair manual (9zn000...ufjjsjefkksemm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a 3306 engine. It describes cleaning and lubricating the bearings, inserting them into the connecting rods and crankcase, and checking clearances using tools like Plastigage. The bearings are installed in multiple steps to ensure proper alignment and torque specifications are followed.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
This document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Turning off fuel and battery power. Locking the crankshaft and camshaft using tools.
2. Cleaning the pump and area. Disconnecting fuel lines and capping openings. Removing mounting bolts and bracket.
3. Inspecting the housing bore. Installing a new O-ring and bolts. Ensuring proper timing. Reconnecting lines and installing the pump gear.
The instructions emphasize safety precautions for high pressure fuel and provide detailed illustrations to ensure correct removal and installation of the pump.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsjjekdkme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It involves 16 steps: cleaning and preparing surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and installing related components like intake pipes and hoses. The instructions emphasize keeping parts clean to prevent wear and include illustrations to clarify steps.
Caterpillar cat m318 d wheeled excavator (prefix w8p) service repair manual (...fdjjsekksemxs
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 diesel engine. It describes:
1) The required tools and preparation steps, which include locking the camshaft and crankshaft, removing covers, and ensuring the valves are closed.
2) The removal procedure, which involves marking components, loosening rocker arms, and tilting the idler gear during removal.
3) The installation procedure, such as cleaning parts, aligning timing marks, and lubricating before sliding the hub into the idler gear. Precise timing of the camshaft and crankshaft is required.
Caterpillar cat 140 h motor grader (prefix 9zn) service repair manual (9zn000...ufjjsjefkksemm
This document provides instructions for installing connecting rod bearings and crankshaft main bearings on a 3306 engine. It describes cleaning and lubricating the bearings, inserting them into the connecting rods and crankcase, and checking clearances using tools like Plastigage. The bearings are installed in multiple steps to ensure proper alignment and torque specifications are followed.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
Caterpillar cat 315 b fm l excavator (prefix 7rz) service repair manual (7rz0...fjsekdmmeed
The document provides instructions for disassembling and assembling track rollers on a 315B excavator. It describes:
1) Removing the track rollers and draining oil from the roller before disassembly.
2) Using presses and tools to remove internal components like seals, shafts, and bearings.
3) Checking shaft end play and installing new internal components in reverse order.
4) Filling the roller with the specified oil and reinstalling it along with the track guide.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
This document provides instructions for removing and installing a fuel injection pump on a 320D2 excavator. Key steps include:
1. Turning off fuel and battery power. Locking the crankshaft and camshaft using tools.
2. Cleaning the pump and area. Disconnecting fuel lines and capping openings. Removing mounting bolts and bracket.
3. Inspecting the housing bore. Installing a new O-ring and bolts. Ensuring proper timing. Reconnecting lines and installing the pump gear.
The instructions emphasize safety precautions for high pressure fuel and provide detailed illustrations to ensure correct removal and installation of the pump.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 120 g motor grader (prefix 87v) service repair manual (87v083...fjsjjekdkme
The document provides instructions for installing a cylinder head on a 120G motor grader with a 3304 engine. It involves 16 steps: cleaning and preparing surfaces, installing gaskets and bolts, tightening bolts in a specific sequence, adjusting valves, and installing related components like intake pipes and hoses. The instructions emphasize keeping parts clean to prevent wear and include illustrations to clarify steps.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 308 e2cr mini hydraulic excavator (prefix w8s) service repair...fujsjekskem
The document provides instructions for removing and installing a diesel particulate filter on a 308E2CR Mini Hydraulic Excavator. It describes disconnecting harness assemblies, removing mounting bolts, and using two people to remove the filter. It then details removing temperature and pressure sensors before installing the filter and sensors in reverse order, tightening to the specified torques.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fusefjjskekemm
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and springs. It provides details on how the assembly works, lubrication paths, and maintenance checks. Procedures for removing, installing, disassembling and assembling the rocker assembly are included.
Caterpillar cat 160 h motor grader (prefix 9ej) service repair manual (9ej000...fiksfejjsekkmme
This document provides instructions for installing piston and connecting rod assemblies in a 3306 engine. It describes:
1. Cleaning and lubricating the components, positioning the piston rings, and inserting the piston into the cylinder with the connecting rod attached.
2. Guiding the connecting rod onto the crankshaft, installing the connecting rod cap, and torquing the bolts to the specified value.
3. Repeating the process for the remaining pistons and connecting rods.
Caterpillar cat 312 e excavator (prefix wey) service repair manual (wey00001 ...fjjskekdmmse
The document provides instructions for removing and installing the front gear group on 312E and 312E L excavator models powered by a C4.4 engine. The removal procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing components like the idler gears, camshaft gear, and front housing bearing. The installation procedure outlines cleaning and inspecting components before reinstalling them in reverse order of removal, ensuring proper positioning and locking of gears.
This document provides instructions for assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. It describes installing valve lifters into the cylinder head, valve guides and seats, dowels, valves and related components. The final step is to install the cylinder head on the engine block using different tightening sequences depending on the gasket and spacer plate materials.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ufjsjjkksemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and lifters, and torquing bolts to specifications.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ujfjjkjskkemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and cylinder head.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...jfjksekkmsemm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes inspecting and cleaning the parts before reversing the removal steps for reassembly, making sure to lubricate parts as needed. Special tools are listed for many steps to properly compress springs and install components.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes assembling the cylinder head and installing components like valve guides, lifters and springs in reverse order of disassembly. Precautions are provided to keep parts clean and wear protective equipment when working with springs.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...fusjfjskekmem
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and head.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and tools to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling the cylinder head by removing valves, springs, guides and other components.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides, inserts and seals in reverse order of disassembly.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides. Safety notices warn of potential injury from compressed springs and ensure proper procedures are followed.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 2615002 to 2616002fusefjjskekemm
This service manual provides instructions for servicing the valves on a backhoe loader engine. It describes how the valve train components operate and the process for measuring and adjusting valve clearances. The procedure involves using special tools to position the engine, lock the valve tappets, and measure clearance with a dial indicator. Clearances are adjusted by turning the tappet adjusters if needed. Instructions are also provided for removing and installing the valves, which requires compressing the springs and removing retaining collets.
Caterpillar cat 930 r wheel loader (prefix 57z) service repair manual (57z040...fujskekfmsme
This document provides instructions for installing the fuel injection pump housing and governor on a Caterpillar 930T wheel loader. It describes:
1) Using an engine turning tool to find the top center position of the No. 1 piston by turning the flywheel and installing a bolt in a hole in the flywheel.
2) Installing fuel pump timing pins and checking that the fuel injection pump gear teeth are aligned with the timing marks on the housing.
3) Installing the fuel injection pump housing and governor, and checking that the governor shaft turns freely once assembled.
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 16 h na motor grader (prefix 6zj) service repair manual (6zj0...fjskefkemms
This document provides instructions for removing and installing various engine components on a 16H NA Motor Grader with a 3406C engine, including:
1. Timing gears and plate removal and installation.
2. Camshaft removal and installation.
3. Camshaft bearing removal and installation.
4. Connecting rod bearing removal and installation.
5. Crankshaft main bearing removal and installation.
The instructions describe the individual steps for removing and installing each component, including the use of any necessary tools. Safety notices and additional notes are also provided throughout.
This document provides instructions for removing and installing various engine components on a 248 Skid Steer Loader with a 3034 engine, including:
- Removing and installing the inlet manifold by removing bolts and checking the gasket
- Removing and installing inlet and exhaust valves by compressing springs, removing keepers and springs, and reinstalling in reverse order
- Removing and installing inlet and exhaust valve springs by compressing springs with a tool, removing retainers and springs, and reinstalling in reverse order
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 215 d excavator (prefix 9tf) service repair manual (9tf00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the fuel injection pump housing of a Caterpillar 3304B engine. The disassembly process involves removing various parts like the fuel rack, lifters, camshaft and bearings. The assembly process details installing these parts in reverse order and setting proper clearances and positions. Tools required include retaining ring pliers and a driver group. Precautions are given to keep parts clean and apply oil before assembly.
Caterpillar cat 308 e2cr mini hydraulic excavator (prefix w8s) service repair...fujsjekskem
The document provides instructions for removing and installing a diesel particulate filter on a 308E2CR Mini Hydraulic Excavator. It describes disconnecting harness assemblies, removing mounting bolts, and using two people to remove the filter. It then details removing temperature and pressure sensors before installing the filter and sensors in reverse order, tightening to the specified torques.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fusefjjskekemm
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and springs. It provides details on how the assembly works, lubrication paths, and maintenance checks. Procedures for removing, installing, disassembling and assembling the rocker assembly are included.
Caterpillar cat 160 h motor grader (prefix 9ej) service repair manual (9ej000...fiksfejjsekkmme
This document provides instructions for installing piston and connecting rod assemblies in a 3306 engine. It describes:
1. Cleaning and lubricating the components, positioning the piston rings, and inserting the piston into the cylinder with the connecting rod attached.
2. Guiding the connecting rod onto the crankshaft, installing the connecting rod cap, and torquing the bolts to the specified value.
3. Repeating the process for the remaining pistons and connecting rods.
Caterpillar cat 312 e excavator (prefix wey) service repair manual (wey00001 ...fjjskekdmmse
The document provides instructions for removing and installing the front gear group on 312E and 312E L excavator models powered by a C4.4 engine. The removal procedure involves using various tools to lock the crankshaft, camshaft and fuel injection pump in position before removing components like the idler gears, camshaft gear, and front housing bearing. The installation procedure outlines cleaning and inspecting components before reinstalling them in reverse order of removal, ensuring proper positioning and locking of gears.
This document provides instructions for assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. It describes installing valve lifters into the cylinder head, valve guides and seats, dowels, valves and related components. The final step is to install the cylinder head on the engine block using different tightening sequences depending on the gasket and spacer plate materials.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ufjsjjkksemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and lifters, and torquing bolts to specifications.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ujfjjkjskkemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and cylinder head.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...jfjksekkmsemm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes inspecting and cleaning the parts before reversing the removal steps for reassembly, making sure to lubricate parts as needed. Special tools are listed for many steps to properly compress springs and install components.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes assembling the cylinder head and installing components like valve guides, lifters and springs in reverse order of disassembly. Precautions are provided to keep parts clean and wear protective equipment when working with springs.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...fusjfjskekmem
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and head.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and tools to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling the cylinder head by removing valves, springs, guides and other components.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides, inserts and seals in reverse order of disassembly.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides. Safety notices warn of potential injury from compressed springs and ensure proper procedures are followed.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides. Safety notices warn of potential injury from compressed springs and ensure proper procedures are followed.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides. Safety notices warn of potential injury from compressed springs and ensure proper procedures are followed.
The document provides instructions for disassembling and assembling the cylinder head of a Caterpillar 3508 engine. Key steps include:
1. Draining the coolant and removing bolts and tubes to access the cylinder head.
2. Using lifting devices and links to remove the cylinder head, which weighs approximately 47 kg.
3. Disassembling components of the cylinder head like valves, guides, and seals.
4. Cleaning and inspecting parts before assembly, which involves installing new components like guides and inserting valves.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides. Safety notices warn of potential injury from released spring forces.
Caterpillar cat d11 r track type tractor (prefix 7pz) service repair manual (...jfjksekkmsemm
This document provides instructions for removing and installing the rear gear group of a Caterpillar D11R track-type tractor powered by a 3508 engine. Key steps include removing the flywheel housing, removing and installing bearings and gear assemblies using pressing tools, ensuring proper alignment of timing marks, and torquing bolts to the specified values. Tools, safety notices, and disposal of fluids are also addressed.
Caterpillar cat d11 r track type tractor (prefix 7pz) service repair manual (...ufjsjjkksemme
This document provides instructions for removing and installing the rear gear group of a Caterpillar D11R track-type tractor powered by a 3508 engine. Key steps include removing the flywheel housing, removing and installing various gear assemblies using pressing tools, ensuring proper timing and alignment of gears, and torquing bolts to the specified values. Proper cleaning and inspection of lubrication adaptors is also noted.
Caterpillar cat d11 r track type tractor (prefix 7pz) service repair manual (...ujfjjkjskkemme
This document provides instructions for removing and installing the rear gear group of a Caterpillar D11R track-type tractor powered by a 3508 engine. Key steps include removing the flywheel housing, removing and installing various gear assemblies using pressing tools, ensuring proper timing and alignment of gears, and torquing bolts to the specified values. Proper cleaning and inspection of lubrication adaptors is also noted.
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2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 9TR
Configuration: D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i06795257
Cylinder Head - Assemble
SMCS - 1100-016
Assembly Procedure
Valve Lifters
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01051073
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3. Illustration 2 g01051072
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: Install the lifter assembly into the cylinder head. Ensure that the word "LEFT"
stamped on end of the bronze pin is always oriented to the LEFT as viewed from the side of
the engine regardless of left side or right side bank. Immerse the lifter assembly in engine
oil before assembled in the cylinder head lifter bore.
1. Install new guide spring (10) for valve lifter (9).
2. Place valve lifter (9) in a container of clean engine oil prior to installation.
3. Install valve lifter (9) into the cylinder head.
Note: Refer to Specifications, "Valve Mechanism".
Inlet and Exhaust Valve Guides
Table 1
Required Tools
Tool Part Number Part Description Qty
E
7M-3975 Valve Guide Driver 1
5P-1729 Valve Guide Bushing 1
NOTICE
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4. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Use new valve guides for assembly.
1. Coat the outside of the valve guides with clean engine oil prior to installation.
2. Use Tooling (E) and a suitable press to install the valve guides. The valve guide must
extend 26.0 ± 0.50 mm (1.02 ± 0.020 inch) above the surface of the cylinder head.
Inlet and Exhaust Valve Seat Inserts
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1P-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Use new inserts for assembly.
1. Lower the temperature of the valve seat inserts. Install the valve seat inserts with Tooling
(F).
Bridge Dowels
Table 3
Required Tools
Tool Part Number Part Description Qty
G 6V-4009 Dowel Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
3/6D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
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5. Illustration 3 g01051069
Note: Use new dowels for assembly. Refer to Service Magazine, SEPD1825, "New
Cylinder Head Groups and Valve Mechanisms" for the correct procedure.
1. Use Tooling (G) with a hammer to install bridge dowels (8). The bridge dowels must extend
66.5 ± 0.50 mm (2.62 ± 0.020 inch) above the surface of the cylinder head.
Inlet and Exhaust Valves
Table 4
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 4 g00618922
If the valve locks are not positioned correctly, the locks can be expelled
when the spring pressure is released.
To help prevent personal injury, stay away from the front of the valve
retainer and springs. Ensure that the valve locks are positioned
correctly.
Note: Do not reuse valve rotocoils.
1. Coat valves (7) with clean engine oil. Install the valves into the cylinder head.
2. Install seal (6), inner spring (4), outer spring (5), and valve rotocoil (3) over the valve stem
and the valve guide.
3. Compress the valve spring with Tooling (A) and install retainer lock (2).
4. Release the pressure on Tooling (A). Remove Tooling (A). Lightly tap the top of the valve
with a hammer tol ensure that the retainer locks are in the proper position.
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7. 5. Repeat Steps 1 through 4 for the remaining valves.
End By:
a. Install the cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 13:54:00 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 9TR
Configuration: D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i07511232
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the spacer plate and the surface of the cylinder block are clean.
1/7D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
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9. Illustration 1 g01053983
2. Install the O-ring seal on dowel (14).
Illustration 2 g01053978
NOTICE
Ensure that the surface of the spacer plate gasket and the surface of
the cylinder block are clean. Do not use a gasket adhesive on these
surfaces.
3. Install a new gasket (13) on the dowels in the cylinder block.
Illustration 3 g01053977
4. Install spacer plate (12) on the dowels.
5. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner
Projection" for the correct procedure.
2/7D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
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10. Illustration 4 g01053975
6. Install new seals (9) and (10) in the spacer plate.
7. Install a new O-ring seal (11) on the dowel.
8. Ensure that the bottom of the cylinder head assembly is thoroughly clean.
Illustration 5 g00618255
NOTICE
The plug for Location (C) MUST be installed in the cylinder head.
9. Install Tooling (A) into the threaded holes for the valve cover base in the cylinder head.
Attach a suitable lifting device to Tooling (A).
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11. Illustration 6 g01053935
Note: The weight of cylinder head assembly (7) is approximately 47 kg (104 lb).
10. Install a new head gasket (8). Lift cylinder head assembly (7) into position on the cylinder
block. Install bolts (6) and (1) according to the instructions in Step 11, Step 12, or Step 13.
Note: Only 216 mm (8.5 inch) bolts (6) can be used for the following torque procedures.
Note: Refer to Specifications, "Cylinder Head".
Illustration 7 g06344184
11. Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 519-7297 Spacer
Plate (Iron).
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12. Note: Refer to Illustration 7 for the correct tightening sequence.
a. Coat the threads of the bolts with clean engine oil.
b. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
c. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).
d. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).
e. Turn bolt (1) through bolt (8) an angle of 180 ± 5 degrees.
f. Tighten bolts (9) and (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
Illustration 8 g06344184
12. Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 110-6994 Spacer
Plate (Aluminum) or 362-9677 Spacer Plate (Aluminum).
Note: Refer to Illustration 8 for the correct tightening sequence.
a. Coat the threads of the bolts with clean engine oil.
b. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
c. Tighten bolt (1) through bolt (8) to a torque of 100 ± 15 N·m (75 ± 11 lb ft).
d. Tighten bolt (1) through bolt (8) to a torque of 450 ± 15 N·m (332 ± 11 lb ft).
e. Loosen bolt (1) through bolt (8) an angle of 90 degrees.
f. Tighten bolt (1) through bolt (8) to a torque of 490 ± 15 N·m (361 ± 11 lb ft).
g. Tighten bolt (9) and bolt (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
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13. Illustration 9 g06344229
13. Tightening sequence with 110-6991 Cylinder Head Gasket (Cellulose) and 110-6994
Spacer Plate (Aluminum) or 362-9677 Spacer Plate (Aluminum).
Note: The cellulose head gasket cannot be used with an iron spacer plate.
Note: Refer to Illustration 9 for the correct tightening sequence.
a. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
b. Tighten bolt (1) through bolt (8) to a torque of 200 ± 15 N·m (148 ± 11 lb ft).
c. Tighten bolt (1) through bolt (8) again to a torque of 200 ± 15 N·m (148 ± 11 lb ft).
d. Turn bolt (1) through bolt (8) to an angle of 180 degrees.
e. Tighten bolt (9) and bolt (10) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
14. Remove Tooling (A) from the cylinder head.
Illustration 10 g01053859
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14. 15. Install four bolts (4) (not shown) on exhaust tube assembly and install four bolts (5) (not
shown) on inlet tube assembly.
Illustration 11 g01053958
16. Position tube (3). Install bolts (2).
17. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System
Coolant - Change".
End By:
a. Install the valve cover base.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 13:54:59 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 9TR
Configuration: D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i02414673
Accessory Drive (Front) - Remove
SMCS - 1207-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolts
1/2 in x 13 NC
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the alternator pulley (if equipped).
1/2D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
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16. Illustration 1 g01054400
2. Remove bolts (1) in order to remove rear cover (2) from rear adapter assembly (3).
3. Remove bolts (4) from rear adapter assembly (3). Use Tooling (A) to remove rear adapter
assembly (3).
Illustration 2 g00906510
4. Remove the bolts in order to remove the front cover (not shown).
5. Remove bolts (5). Remove front adapter assembly (6), the shaft, and the drive gear as a unit
from the drive housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 13:55:58 UTC+0800 2020
2/2D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 9TR
Configuration: D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i06732422
Accessory Drive (Front) - Disassemble
SMCS - 1207-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
Start By:
a. Remove the accessory drive (front). Refer to Disassembly and Assembly, "Accessory Drive
(Front) - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 1 g00906726
1. Remove O-ring seals (2) and (3) from rear adapter assembly (1).
Illustration 2 g01255143
2. Remove seal (4) from rear adapter assembly (1).
3. Use Tooling (A) and a suitable press to remove bearing (5) from rear adapter assembly (1).
Illustration 3 g01255146
4. Remove bolts (7) and gear (8) from shaft (6).
2/4D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Illustration 4 g01255149
5. Remove the bolts and retaining washer (10).
Note: Later models have two retaining washers.
6. Remove shaft (6) from front adapter assembly (9).
Illustration 5 g01255150
7. Remove O-ring seals (12) and (13) from front adapter assembly (9).
8. Use Tooling (A) and a suitable press to remove bearing (11) from front adapter assembly
(9).
3/4D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 6 g06095594
9. Remove bushing (14) from shaft (6).
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All Rights Reserved.
Private Network For SIS Licensees.
Sat Feb 15 13:56:58 UTC+0800 2020
4/4D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 9TR
Configuration: D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i06749290
Accessory Drive (Front) - Assemble
SMCS - 1207-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
B 482-7518 Driver Group Seal Install 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4D11R Track-Type Tractor 9TR00001-UP (MACHINE) POWERED BY 3508 Engine(...
2020/2/15https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...