The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
Clark cdp 20 30 forklift service repair manualfjjsieskekfmmse
This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
Clark c500, y180 forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
Clark ec500 60 b forklift service repair manualufjsjjkksemme
This document provides safety instructions for maintaining industrial lift trucks. It outlines general shop precautions, safe maintenance practices, and cautions specific to solid state control trucks. Some key points include: only trained personnel should perform maintenance; disconnect power sources and block wheels before working under a lifted truck; inspect all systems regularly; and avoid steam cleaning or excessive moisture on solid state control components. Special precautions are necessary when working with batteries, fuels, welding, and other potential hazards.
Clark hwd 30 40 se service repair manualfjjskedmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during periodic maintenance checks.
Clark e357 forklift service repair manualfjkskefksmeme
This document is a service manual for Clark lift trucks. It contains safety information, maintenance procedures, and troubleshooting guides for various truck components. The manual instructs technicians on how to properly service and repair the trucks according to the manufacturer's specifications. Safety is emphasized throughout, with warnings about following procedures carefully to avoid injury or faulty repairs.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Clark gpx 35 forklift service repair manualufjjskekkmed
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark hwd 25 forklift service repair manualfjjskedmme
This document provides instructions and safety precautions for performing planned maintenance on Clark industrial trucks. It outlines inspection procedures for components like the battery, plug, and cover. Technicians should note any issues found during inspection on a check sheet using a coding system to indicate the urgency of repairs needed. Safety is emphasized, and jewelery should be removed before inspecting electrical components.
Clark cdp 20 30 forklift service repair manualfjjsieskekfmmse
This document provides a copyrighted shop manual for Clark dealers intended for service of Clark truck models. It contains instructions for safe maintenance practices and lifting, jacking, and blocking the truck. The manual consists of base modules that apply to all Genesis models and additional modules specific to individual truck models.
Clark c500, y180 forklift service repair manualfujskekfmsme
This document provides a summary of maintenance procedures for Clark lift trucks. It outlines the importance of a planned maintenance program using inspection reports and checklists. Safety precautions are reviewed, including disconnecting batteries and wearing protective equipment. A visual inspection of the lift truck and components is described, checking for leaks, damage, wear and missing parts. Inspection of the upright assembly, forks, wheels and other parts is covered. Records should be kept and repairs authorized by designated personnel.
Clark ec500 60 b forklift service repair manualufjsjjkksemme
This document provides safety instructions for maintaining industrial lift trucks. It outlines general shop precautions, safe maintenance practices, and cautions specific to solid state control trucks. Some key points include: only trained personnel should perform maintenance; disconnect power sources and block wheels before working under a lifted truck; inspect all systems regularly; and avoid steam cleaning or excessive moisture on solid state control components. Special precautions are necessary when working with batteries, fuels, welding, and other potential hazards.
Clark hwd 30 40 se service repair manualfjjskedmme
This document provides maintenance schedules and procedures for Clark trucks. It discusses periodic service and planned maintenance, which includes basic inspections, adjustments, and lubrications performed on a scheduled basis, usually every 50-250 hours of operation. The document provides maintenance schedules that specify all maintenance tasks that should be performed periodically, including suggested intervals. It also contains sections covering planned maintenance procedures and inspections to be performed during periodic maintenance checks.
Clark e357 forklift service repair manualfjkskefksmeme
This document is a service manual for Clark lift trucks. It contains safety information, maintenance procedures, and troubleshooting guides for various truck components. The manual instructs technicians on how to properly service and repair the trucks according to the manufacturer's specifications. Safety is emphasized throughout, with warnings about following procedures carefully to avoid injury or faulty repairs.
Clark gpx 30 forklift service repair manualfjjskekdmme
The document provides instructions for removing and installing a transmission on a Clark forklift. It describes disconnecting transmission connections, draining fluid, removing mounting bolts and lowering the transmission from the forklift with an engine lift. Installation involves mounting the torque converter to the engine flywheel through an access port and raising the transmission into place on the forklift.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223100001 and up)ujfjjskekmemm
This document provides parts information for a TL230 crawler excavator. It includes exploded diagrams and part lists for various assemblies of the excavator, including the undercarriage, frame, hydraulic components, and electrical system. The parts are identified by number, with corresponding part names and quantities listed. Service and remark columns are included. The document contains detailed technical specifications for maintenance and repair of the excavator.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223000001 and up)ujfjjskekmemm
This document provides parts lists and diagrams for components of a TL230 excavator with serial numbers 223000001-223000110. It includes sections on track rollers, idlers, travel devices, frames, stoppers, hooks, and operation levers/stands with diagrams labeling each individual part and providing part numbers and quantities. Measurement units are provided in Japanese (mm).
Takeuchi tl230 track loader operator manual serial no. 223000859 and upujfjjskekmemm
The document provides safety instructions and guidelines for operating heavy equipment, including wearing proper protective equipment, following operating temperature limits, preventing fire hazards, and knowing emergency procedures in case of fire or other accidents. Proper maintenance is emphasized to prevent combustible debris buildup that could cause fires.
New holland 9070 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9070 grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9050 ll grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, and platform/bodywork. It provides repair and maintenance instructions intended for qualified dealership personnel and includes safety warnings.
New holland 9050 l high grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
New holland 9050 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
Jcb 950 rough terrain fork lift service repair manual serial no. 1483230 onwardsujfjjskekmemm
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
Jcb 940 rough terrain fork lift service repair manual serial no. 1280000 onwardsujfjjskekmemm
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
This document is a shop manual for maintaining a Doosan DX19 compact excavator. It provides safety instructions for maintenance and repair, including warnings about avoiding silica dust, preventing fires during maintenance, operation and fueling, and dangers of electrical components and batteries. Serial number locations for the excavator and engine are identified. The manual contents section lists the various systems covered in the manual, including hydraulic, undercarriage, electrical, and engine systems.
Clark gpx 40 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 35 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Caterpillar cat m314 f wheeled excavator (prefix fb4) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing the rear axle on a M314F wheeled excavator. The removal procedure involves draining the axle oil, disconnecting hoses and harnesses, lifting the axle and transmission out of the machine using lifting devices, and removing the transmission bolts. The installation procedure specifies installing the rear axle in reverse order of removal. Additionally, the document provides instructions for disassembling and assembling the front axle, including removing bearing cups and cones, differential components, and installing bearings and seals. Precise measurements and ordering of parts is required to correctly assemble the front axle.
Caterpillar cat m314 f wheeled excavator (prefix f4a) service repair manual (...ujfjjskekmemm
The document provides instructions for removing the front housing on a C4.4 engine. Key steps include:
1. Removing various external components like the fan, pulley, oil pan, and gears.
2. Disconnecting electrical and coolant components from the front housing.
3. Removing several bolts of different lengths that secure the front housing to the engine block.
4. Removing the front housing and gasket from the engine block. Proper identification of removed parts is important for reinstallation.
Caterpillar cat d11 r track type tractor (prefix aaf) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing an axle on a D11R track-type tractor. It involves the following steps:
1) Removing bolts and covers to access the axle.
2) Using lifting tools to remove the inner and outer axles, which weigh 28 kg and 48 kg respectively.
3) Reversing the process to install new axles, ensuring proper alignment and installation of seals and covers.
Caterpillar cat d11 r track type tractor (prefix 9xr) service repair manual (...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar D11R track-type tractor engine, including:
1) Removing and installing the rear power take-off by disassembling bearings and gears;
2) Removing and installing the vibration damper and pulley by removing bolts, spacers, and lifting components;
3) Removing and installing two vibration dampers, an adapter, and pulley by sliding components forward, lifting with bolts and spacers, and reinstalling.
Caterpillar cat d11 r track type tractor (prefix 9tr) service repair manual (...ujfjjskekmemm
The document provides instructions for servicing components of a Caterpillar D11R track-type tractor powered by a 3508 engine. It describes procedures for removing and assembling parts of the cylinder head and front accessory drive. The cylinder head assembly and disassembly procedures involve installing valve lifters, guides, seats and valves. The front accessory drive removal requires removing covers and bolts to detach the rear and front adapter assemblies.
The document provides instructions for installing a fuel injection pump gear on a Caterpillar 320D2 excavator. It describes:
1) Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft with tools.
2) Installing the fuel pump gear on the fuel injection pump shaft while aligning timing marks.
3) Tightening the nut on the fuel injection pump shaft and unlocking the fuel injection pump.
Caterpillar cat 305 e mini hydraulic excavator (prefix xsc) service repair ma...ujfjjskekmemm
The document provides instructions for disassembling the final drive and travel motor of a 305E Mini Hydraulic Excavator. It lists the required tools and gives 33 steps to remove components like gears, seals, springs, pins and bearings. Personal safety warnings are included to release spring pressures carefully. Dismantling allows inspection and replacement of parts for repair.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223100001 and up)ujfjjskekmemm
This document provides parts information for a TL230 crawler excavator. It includes exploded diagrams and part lists for various assemblies of the excavator, including the undercarriage, frame, hydraulic components, and electrical system. The parts are identified by number, with corresponding part names and quantities listed. Service and remark columns are included. The document contains detailed technical specifications for maintenance and repair of the excavator.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223000001 and up)ujfjjskekmemm
This document provides parts lists and diagrams for components of a TL230 excavator with serial numbers 223000001-223000110. It includes sections on track rollers, idlers, travel devices, frames, stoppers, hooks, and operation levers/stands with diagrams labeling each individual part and providing part numbers and quantities. Measurement units are provided in Japanese (mm).
Takeuchi tl230 track loader operator manual serial no. 223000859 and upujfjjskekmemm
The document provides safety instructions and guidelines for operating heavy equipment, including wearing proper protective equipment, following operating temperature limits, preventing fire hazards, and knowing emergency procedures in case of fire or other accidents. Proper maintenance is emphasized to prevent combustible debris buildup that could cause fires.
New holland 9070 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9070 grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9050 ll grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, and platform/bodywork. It provides repair and maintenance instructions intended for qualified dealership personnel and includes safety warnings.
New holland 9050 l high grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
New holland 9050 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
Jcb 950 rough terrain fork lift service repair manual serial no. 1483230 onwardsujfjjskekmemm
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
Jcb 940 rough terrain fork lift service repair manual serial no. 1280000 onwardsujfjjskekmemm
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
This document is a shop manual for maintaining a Doosan DX19 compact excavator. It provides safety instructions for maintenance and repair, including warnings about avoiding silica dust, preventing fires during maintenance, operation and fueling, and dangers of electrical components and batteries. Serial number locations for the excavator and engine are identified. The manual contents section lists the various systems covered in the manual, including hydraulic, undercarriage, electrical, and engine systems.
Clark gpx 40 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 35 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Caterpillar cat m314 f wheeled excavator (prefix fb4) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing the rear axle on a M314F wheeled excavator. The removal procedure involves draining the axle oil, disconnecting hoses and harnesses, lifting the axle and transmission out of the machine using lifting devices, and removing the transmission bolts. The installation procedure specifies installing the rear axle in reverse order of removal. Additionally, the document provides instructions for disassembling and assembling the front axle, including removing bearing cups and cones, differential components, and installing bearings and seals. Precise measurements and ordering of parts is required to correctly assemble the front axle.
Caterpillar cat m314 f wheeled excavator (prefix f4a) service repair manual (...ujfjjskekmemm
The document provides instructions for removing the front housing on a C4.4 engine. Key steps include:
1. Removing various external components like the fan, pulley, oil pan, and gears.
2. Disconnecting electrical and coolant components from the front housing.
3. Removing several bolts of different lengths that secure the front housing to the engine block.
4. Removing the front housing and gasket from the engine block. Proper identification of removed parts is important for reinstallation.
Caterpillar cat d11 r track type tractor (prefix aaf) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing an axle on a D11R track-type tractor. It involves the following steps:
1) Removing bolts and covers to access the axle.
2) Using lifting tools to remove the inner and outer axles, which weigh 28 kg and 48 kg respectively.
3) Reversing the process to install new axles, ensuring proper alignment and installation of seals and covers.
Caterpillar cat d11 r track type tractor (prefix 9xr) service repair manual (...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar D11R track-type tractor engine, including:
1) Removing and installing the rear power take-off by disassembling bearings and gears;
2) Removing and installing the vibration damper and pulley by removing bolts, spacers, and lifting components;
3) Removing and installing two vibration dampers, an adapter, and pulley by sliding components forward, lifting with bolts and spacers, and reinstalling.
Caterpillar cat d11 r track type tractor (prefix 9tr) service repair manual (...ujfjjskekmemm
The document provides instructions for servicing components of a Caterpillar D11R track-type tractor powered by a 3508 engine. It describes procedures for removing and assembling parts of the cylinder head and front accessory drive. The cylinder head assembly and disassembly procedures involve installing valve lifters, guides, seats and valves. The front accessory drive removal requires removing covers and bolts to detach the rear and front adapter assemblies.
The document provides instructions for installing a fuel injection pump gear on a Caterpillar 320D2 excavator. It describes:
1) Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft with tools.
2) Installing the fuel pump gear on the fuel injection pump shaft while aligning timing marks.
3) Tightening the nut on the fuel injection pump shaft and unlocking the fuel injection pump.
Caterpillar cat 305 e mini hydraulic excavator (prefix xsc) service repair ma...ujfjjskekmemm
The document provides instructions for disassembling the final drive and travel motor of a 305E Mini Hydraulic Excavator. It lists the required tools and gives 33 steps to remove components like gears, seals, springs, pins and bearings. Personal safety warnings are included to release spring pressures carefully. Dismantling allows inspection and replacement of parts for repair.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
The GPX 35/50E service manual includes applicable sections from SM593 (footers on these
pages remain unchanged). The SM606 also contains new overhaul information for the GM
Vortec V-6 engine (See Group 00 Section 2) and new truck specifications (See Group 40
Section 2).
Service
Manual
SM606
GPX 35/40/50E
ClRM conpany
MaterhI l&uldllng
3. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Pictorial Index
Group23 -
Group 25
Group 02
Group 00
Group 01
Group 26
r Group 32 N- Group 34
Group 38 1
Group 20
Group 22
Group 06
LGroup29
Group 30
Group 40
--f@
Group 14
SM 593, JAN ‘93
4. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CONTENTS
Group
00
00
00
00
01
01
01
01
01
02
02
02
02
02
02
06
06
06
06
06
14
14
14
14
20
20
20
20
20
22
22
22
Contents of this Manual
Section
1
2
3
1
2
2
1
2
Description
INTRODUCTION
Safety
Planned Maintenance
ENGINES
Engine Removal
Diesel Workshop Manual
Gas/LPG Workshop Manual
COOLING SYSTEM
Troubleshooting
Cooling System Testing and Maintenance
Fan Belt Replacement
Radiator Removal
FUEL SYSTEM
Fuel Pump Pressure -Test
The lMPC0 Fuel System
Carburetor Overhaul
Velocity Governor Overhaul
Removal of IMPCO Vaporizing System
TRANSMISSION
Transmission Checks
Draining and Refill
Transmission Removal
Transmission Overhaul
ELECTRICAL SYSTEM
Wiring Color Code
Wiring Diagrams
Electrical Checks
DRIVE AXLE
Axle End Lubrication
Axle End Removal
Axle Ends Overhaul
Differential Overhaul
WHEELS AND TIRES
Lifting, Jacking, and Blocking
Wheels and Tires Mounting
(continued on next page)
SM 593,JAN ‘93 0 Clark Material Handling Company 1993 Contents-l
5. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Group Section Description
23
23
23
23
23
23
23
23
25
25
25
25
26
26
26
26
26
26
26
29
29
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40
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4-o
1
2
3
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2
1
2
3
1
BRAKING/INCHING SYSTEM
System Description/Troubleshooting
Brake and Inching System Bleeding
Brake and Inching Pedals Adjustment
Master Cylinder Overhaul
Power Booster Overhaul
Brake Caliper Overhaul
Parking Brake
STEERING COLUMN AND GEAR
Troubleshooting
Steering Column and Gear Removal
Char-Lynn Steering Control Unit (Steering gear)
STEER AXLE
Steer Axle Removal
Steer Axle Overhaul
Steering System Adjustment
Steer Cylinder Removal
Steer Axle Wheel Bearings
Steer Cylinder Overhaul
HYDRAULIC SUMP, FILTERS, AND PUMP
Hydraulic Sump and Filters
Hydraulic Pump Troubleshooting & Overhaul (Vane Type)
HYDRAULIC VALVE/LIFT CIRCUIT
Hydraulic System Pressure Check
Hydraulic Valve Overhaul
Hydraulic Valves
Hydraulic Schematic
TILT CYLINDERS
Tilt Cylinder Removal
Tilt Cylinder Overhaul
Tilt Lock Valve
UPRIGHTS
Troubleshooting and Visual Inspection
Operational Checks
Carriage Check and Adjsutment
Upright Check and Adjustment
Cylinder Repair
Lift Chain Maintenance
Upright Removal and Replacement
COUNTERWEIGHTS
Counterweight Removal and Installation
SPECIFICATIONS
Namplates/Decals
General Specifications
PM Inspection and Drivers Daily Inspection Forms
Recommended Lubricants & Lubricant Specifications
Lubrication Intervals
Contents-2 SM 593, JAN ‘93
6. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
INTRODUCTION
INTRODUCTION
Safety ................................................................................. Section 1
Planned Maintenance ........................................................ Section 2
SM 593, JAN ‘93 Introduction
7. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Cl!ARK Introduction
Safety
Safety Signs and Messages ................................................................................... 2
User Safe Maintenance Practices ........................................................................ 2
SM593, Jan ‘93 Safety-l
8. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction Cl!YRK
Safety Signs and Messages
Safety signs and messages are placed in this manual
and also on the lift truck to provide instructions and
to identify specific areas where potential hazards
exist and special precautions should be taken. Be
sure you know and understand the meaning of these
instructions, signs, and messages. Damage to the
truck, death, or serious injury to you or other persons
may result if these messages are not followed.
NOTICE
This message is used when special in-
formation, instructions or identifica-
tion is required relating to procedures,
equipment, tools, pressures, capacities
and other special data.
IMPORTANT
This message is used when special pre-
cautions should he taken to ensure a
correct action or to avoid damage to
or malfunction of the truck or a com-
ponent.
A! CAUTION
This message is used as a reminder of
safety hazards which can result in per-
sonal injury if proper precautions are
not taken.
A WARNING
This message is used when a hazard
exists which can result in injury or
death if proper precautions are not
taken.
A DANGER
This message is used when an extreme
hazard exists which can result in in-
jury or death. or serious injury if
proper precautions are not taken.
NOTE: The above terms have been adopted by
Clark Material Handling Company. The same terms
may be used in different context in service literature
supplied directly or indirectly by vendors of truck
components.
User Safe Maintenance
Practices
The following instructions have been prepared from
current industry and government safety standards
applicable to industrial truck operation and mainte-
nance. These recommended procedures specify con-
ditions, methods, and accepted practices that aid in
the safe maintenance of industrial trucks. They are
listed here for the reference and safety of all workers
during maintenance operations. Carefully read and
understand these instructions and the specific main-
tenance procedures before attempting to do any re-
pair work.
When in doubt of any maintenance procedure, please
contact your local Clark dealer.
1.
2.
3.
Powered industrial trucks can become haz-
ardous if maintenance is neglected. There-
fore, suitable maintenance facilities, trained
personnel, and procedures must be provided.
Maintenance and inspection of all powered
industrial trucks shall be done in conform-
ance with the manufacturer’s recommenda-
tions.
A scheduled planned maintenance, lubrica-
tion, and inspection program shall be fol-
lowed.
Safety-2 SM 593, Jan ‘93
9. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Introduction
4. Only trained and authorized personnel shall
be permitted to maintain, repair, adjust, and
inspect industrial trucks. Work should be
performed in accordance with the
manufacturer’s specifications.
5. Properly ventilate work area, vent exhaust
fumes, and keep shop clean and floor dry.
6. Avoid fire hazards and have fire protection
equipment present in the work area. Do not
use an open flame to check for level or leak-
age of fuel, electrolyte, or coolant. Do not use
open pans of fuel or flammable cleaning
fluids for cleaning parts.
7. Before starting work on truck:
a. Raise drive wheels off of floor or discon-
nect power source and use blocks or other
positive truck positioning devices.
b. Disconnect battery before working on the
electrical system.
8. Before working on engine fuel system of
gasoline- or diesel-powered trucks, be sure
the fuel shut-off valve is closed.
9. Operation of the truck to check performance
must be conducted in an authorized, safe,
clear area.
10. Before starting to drive truck:
a. Be in operating position.
b. Be sure parking brake is engaged.
c. Put direction control in neutral.
d. Start engine.
e. Check functioning of direction and speed
controls, steering, brakes, warning de-
vices, and any load handling attachments.
11. Before leaving ttruck
a. Stop truck.
b. Put directional control in neutral.
c. Apply the parking brake.
12.
13.
14.
15.
16.
17.
18.
19.
d. Stop the engine by turning off the ignition
circuit.
e. Put blocks at the wheels if truck is on an
incline.
Brakes, steering mechanisms, control mecha-
nisms, warning devices, lights, governors,
guards, safety devices, and frame members
must be carefully and regularly inspected and
maintained in a safe operating condition.
Special trucks or devices designed and ap-
proved for hazardous area operation must
receive special attention to ensure that main-
tenance preserves the original, approved, safe-
operating features.
Fuel systems must be checked for leaks and
condition of parts. Extra special consider-
ation must be given in the case of a leak in the
fuel system. Action must be taken to prevent
the use of the truck until the leak has been
corrected.
The truck manufacturer’s capacity, opera-
tion, andmaintenance instruction plates, tags,
or decals must be maintained in legible con-
dition.
Batteries, motors, controllers, limit switches,
protective devices, electrical conductors, and
connections must be inspected and main-
tained in conformance with good practice.
Special attention must be paid to the condi-
tion of electrical insulation.
To avoid injury to personnel or damage to the
equipment, consult the manufacturer’s pro-
cedures in replacing contacts on any battery
connection.
Industrial trucks must be kept in a clean
condition to minimize fire hazards and help in
the detection of loose or defective parts.
Modifications and additions that affect ca-
pacity and safe truck operation must not be
done without the manufacturer’s prior writ-
ten approval. Capacity, operation and main-
SM 593, Jan ‘93 Safety-3
10. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction Cl!!lRK
20.
21.
tenance instruction plates, tags, or decals must
be changed accordingly.
Care must be taken to assure that all replace-
ment parts, including tires, are interchange-
able with the original parts and of a quality at
least equal to that provided in the original
equipment. Parts, including tires, are to be
installed per the manufacturer’s procedures.
Always use genuine CLARK or CLARK-
approved parts.
Use special care when removing heavy com-
ponents from the truck, such as counterweight,
seat deck, upright, etc. Be sure that lifting and
handling equipment is of the correct capacity
and in good condition.
NOTICE
You should also be familiar with addi-
tional operating and maintenance
safety instructions contained in the fol-
lowing publications:
ANSI/ASME B56.1 - 1988 Operator Control-Indus-
trial Tow Tractors (Safety Standard For Powered
Industrial Trucks). Published by: Society of Me-
chanical Engineers, United Engineering Center, 345
E. 47th Street, New York, NY 10017.
NFPA 5051982: Fire Safety Standard for Powered
Industrial Trucks: Type Designations, Areas of Use,
Maintenance and Operation. Available from: Na-
tional Fire Protection Assoc., Inc., Batterymarch Park,
Quincy, MA 02269.
General Industrial Standards, OSHA 2206: OSHA
Safety and Health Standards (29 CFR 1910), Sub-
part N-Materials Handling and Storage, Section
1910.178 Powered Industrial Trucks. For sale by:
Superintendent of Documents, U.S. Government
Printing Offtce, Washington, DC 20402.
Safety-4 SM 593, Jan ‘93
11. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction
Section 2. Planned Maintenance
PM Report Form .................................................................................................. 2
Visual Inspection .................................................................................................. 2
Forks ................................................................................................................................. .3
Wheels and Tires .............................................................................................................. .4
Brake and Inching Pedal Freeplay .................................................................................... .4
Functional Tests ................................................................................................... 4
Key/Start Switch ................................................................................................................ 4
Battery Light ...................................................................................................................... 5
Fuel Light .......................................................................................................................... 5
Engine Oil Pressure Light ................................................................................................ .5
Coolant Temperature Light ............................................................................................... 5
Brake Malfunction Light ................................................................................................... 5
Air Filter Restriction Light ................................................................................................ 5
Transmission Temperature Light ..................................................................................... .5
Hydraulic Filter Restriction Light .................................................................................... -5
Parking Brake Light .......................................................................................................... 5
Hour Meter ........................................................................................................................ 6
Accelerator, Service Brake, Parking Brake, and Inching ..................................................
Lift Mechanisms and Controls ..........................................................................................
z
Auxiliary Controls ............................................................................................................. 7
Steering System ................................................................................................................. 7
Shift Control and Brakes ................................................................................................... 7
Under the Hood .................................................................................................... 8
Belts and Hoses ................................................................................................................ .8
Engine Air Cleaner ........................................................................................................... .8
Battery ............................................................................................................................... 8
Engine Cooling System .....................................................................................................
Engine Oil .......................................................................................................................... ;
Engine Oil and Filter Change ............................................................................................ 9
Hydraulic Sump Tank ...................................................................................................... 10
Hydraulic Fluid and Filter Change ..................................................................................
Sump Tank Breather ........................................................................................................
:i
Transmission Fluid Check ............................................................................................... 10
Truck Chassis Inspection and Lubrication ..................................................... 11
Air Cleaning ........................................................................................................ 11
Upright and Tilt Cylinder Lubrication ....................................... ..................... 11
Critical Fastener Torque Checks ...................................................................... 12
Lift Chain Maintenance ..................................................................................... 12
Lift Chain Adjustment Check.. ........................................................................................ 12
Lift Chain Inspection and Measurement ......................................................................... 13
Lift Chain Lubrication ..................................................................................................... 13
Lift Chain Inspection and Wear Criteria ......................................................................... 13
Lift Chain Replacement ................................................................................................... 13
SM 593, Jan ‘93 Planned Maintenance-l
12. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction El!YRK
PM Report Form
A planned maintenance program of regular, routine
inspections and lubrication is important for long life
and trouble-free operation of your lift truck. Make
and keep records of your inspections. Use these
records to help establish the correct PM intervals for
your application and to indicate maintenance re-
quired to prevent major problems from occurring
during operation.
As an aid in performing and documenting your PM
inspections, Clark has prepared a “Gas, LPG or
Diesel Planned Maintenance Report” form. Copies
of this form may be obtained from your authorized
Clark dealer. We recommend that you use this form
as a checklist and to make a record of your inspec-
tion and truck condition.
The periodic maintenance procedures outlined in
this manual are intended to be used with the PM
report form. They are arranged in groupings of main-
tenance work that are done in a logical and efficient
sequence.
A check mark or entry is made on the PM Report
Form when the PM is performed. Please note the
special coding system for indicating the importance
of needed repairs and/or adjustments.
When you have finished the PM inspections, be sure
to give a copy of the report to the designated author-
ity or the person responsible for lift truck mainte-
nance.
A
1. CAUTION
Do not make repairs or adjustments
unless authorized to do so.
Disconnect the battery ground cable (-) from the
engine or frame before working on electrical com-
ponents. Always wear safety glasses. Wear a safety
(hard) hat in industrial plants and in special areas
where protection is necessary or required. Remove
alljewelry (watch, rings, bracelets, etc.) before work-
ing on the truck.
Visual Inspection
First, perform a visual inspection of the lift truck and
its components. Walk around the truck and take note
of any obvious damage and maintenance problems.
Check for loose fasteners and fittings.
Check to be sure all capacity, safety, and warning
plates and decals are attached and legible.
NOTICE
Do not operate a lift truck with dam-
aged or missing decals and nameplates.
Replace them immediately. They con-
tain important information.
Inspect the truck before and after starting engine for
any signs of external leakage: fuel, engine oil or
coolant, transmission fluid, etc.
Check for hydraulic oil leaks and loose fittings. DO
NOT USE BARE HANDS TO CHECK. Oil may
be hot or under pressure.
A! CAUTION
Hydraulic Fluid Pressure. Do not use
your hands to check for hydraulic leak-
age. Fluid under pressure can pen-
etrate your skin and cause serious in-
jury.
Planned Maintenance-2 SM 593, Jan ‘93
13. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
CMRK Introduction
Be sure that the driver’s overhead guard and any
other safety devices are in place, undamaged
and attached securely.
Check the overhead guard for damage. Be sure
that it is properly positioned and all mounting
fasteners are in place and tight.
Inspect the welds on the carriage and upright for
cracks. Report any cracks noted immediately.
Be sure that the mounting fasteners are in place
and tight.
Inspect the upright assembly: rails, carriage
rollers, lift chains, lift and tilt cylinders. Look
for obvious wear and maintenance problems,
damaged or missing parts. Check for any loose
parts or fittings. Check for leaks, any damaged
or loose rollers and rail wear (metal flaking).
Carefully check the lift chains for wear, rust and
corrosion, cracked or broken links, stretching,
etc. Check that the lift and carriage chains are
correctly adjusted to have equal tension. Check
that the lift chain anchor fasteners and locking
means are in place and tight.
Be sure all safety guards and chain retainers are
in place and not damaged. Inspect the carriage
stops and cylinder retainer bolts. Check all
welded connections.
Inspect all lift line hydraulic connections for
leaks. Check the lift cylinder rods for wear
marks, grooves and scratches. Check the cylin-
der seals for leaks.
Forks
Inspect the load forks for cracks, breaks, bending
and wear. The fork top surface should be level and
even with each other. The height difference be-
tween both fork tips should be no more that 3% of
the fork length.
A WARNING
If the fork blade at the heel is worn
down by more than 10 percent, the
load capacity is reduced and the fork
must be replaced.
Inspect the forks for twists and bends. Put a 2” thick
metal block, at least 4” wide by 24” long on the
blade of the fork with the 4” surface against the
blade. Put a 24” carpenters square on the top of the
block and against the shank. Check the fork 20”
above the blade to make sure it is not bent more than
1 inch maximum.
If the fork blades are obviously bent or damaged,
they must be repaired or replaced before the truck is
put into operation.
Inspect the fork locking pins for damage. Rein-
sert them and note whether they fit properly.
SM 593, Jan ‘93 Planned Maintenance-3
14. Copyrighted Material
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Do not sell or distribute
Introduction CMRK
Wheels and Tires Brake and Inching Pedal Freeplay
Check the condition of the drive and steer wheels
and tires. Remove objects that are embedded in the
tread. Inspect the tires for excessive wear or breaks
or “chunking out”.
Press down on the brake pedal with your hand to
check for freeplay. The freeplay should be approxi-
mately 0.31 inch @mm). Adjust freeplay as de-
scribed in Group 23, if necessary.
Check inching pedal freeplay as with the brake pedal,
and adjust if necessary.
Check all wheel lug nuts or bolts to be sure none are
loose or missing. Have missing bolts or lug nuts
replaced and tightened to correct torque before
operating truck. (See “Torque Specifications” in
Group 40.)
A WARNING
Check tire pressure from a position facing
the tread of the tire, not the side. Use a long
handled gauge to keep your body away from
the side. If tires are low, do not add air.
Check with a mechanic. The tire may re-
quire removal and repair. Incorrect (low)
tire pressure can reduce stability of your lift
truck. See Group 40, Section 2, “Specifica-
tion,” for proper inflation pressure.
Functional Tests
Be sure that:
l Parking brake is applied.
l Directional control is in “N” (neutral).
Test the horn, lights and all other safety equipment
and accessories. Be sure they are properly mounted
and working correctly.
Press the horn button to check horn function. If the
horn or any other part does not operate, report the
failure and have it repaired before the truck is put in
operation.
Now prepare to startthe truck so that you can test
gauges, accelerator service and parking brakes, all
hydraulic controls, directional controls, and steering
system. All controls must operate freely and return
to neutral properly.
Key/Start Switch
A 3-position switch is standard equipment.
Check the operation of the neutral start switch by
placing direction control le-
.:.... “:L..:::.,::.. ver in forward or reverse and
‘p_‘y.
,.:.::;:;‘:ic:.,.::y
‘:$.,:;;;,
.:..:X.i:
@
turning key switch to START
,:::.
i ...__......
‘$i ‘!,
‘i,):‘I::
position. Starter must not en_
gage until direction control le-
ver is moved to NEUTRAL
position.
As you start the engine, check the instrument panel
lights. The oil pressure and battery lights should
come on when the key reaches the on position. The
other lights should come on as the engine is crank-
ing over.
To start engine, rotate the key clockwise. Release to
“run” position when engine starts. The “anti-
Planned Maintenance-4 SM 593, Jan ‘93
15. Copyrighted Material
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Do not sell or distribute
Cl!YRK Introduction
restart” feature requires that the key be returned to
the “off’ position before it can again be turned to
“start.” If engine does not start on the first attempt,
do not re-engage the starter until engine comes to a
complete stop (approximately 5 seconds). After the
engine starts, let it warm up until it runs evenly.
Familiarize yourself with the functions of the lights
and hour meter. Check them periodically as you
operate the truck.
Battery Light
When lit. indicates that batten,
is discharging.
Fuel Light
When lit, indicates that fuel tank
is low or empty.
Engine Oil Pressure Light
When lit, indicates inadequate
f3 engine oil pressure. Lights
when key/start switch is turned
to “run” and “start” positions.
It should go out shortly after
engine starts. If light does not go out or if it comes
on during truck operation, you should immediately
shut down the engine until the cause is located and
corrected.
Coolant Temperature Light
When lit, indicates engine cool-
ant temperature is too high. Shut
truck down until trouble can be
located and corrected.
Brake.Malfunction Light
When lit, indicates low pres-
sure in the brake system. Shut
the truck down until the trouble
can be located and corrected.
Air Filter Restriction Light
When lit, indicates that air filter
is blocked. Shut truck down
and replace filter element.
Transmission Temperature Light
When lit, indicates converter
oil temperature is too high. Shift
to a lower range. If light stays
on, shut truck down until
trouble can be located and cor-
rected.
Hydraulic Filter Restriction Light
When lit, indicates that hydrau-
lit filter is blocked. Shut truck
down and replace filter element.
Parking Brake Light
When lit, indicates that the
parking brake is applied.
SM 593, Jan ‘93 Planned Maintenance-5
16. Copyrighted Material
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Do not sell or distribute
Introduction ELSRK’
Hour Meter Lift Mechanisms and Controls
Check the hour meter for operation with the engine
running. Report any malfunction. 1.
2.
Check the function of the lift system and
controls with the hydraulic pump (engine)
running.
Write the hour meter reading
on the PM report form.
Accelerator, Service Brake, Parking
Brake, and Inching
1.
2.
3.
4.
Push the brake pedal down fully and hold.
The brakes should apply before the pedal
reaches the floorplate. If the pedal continues
to creep downwards, report the failure imme-
diately. DO NOT OPERATE THE TRUCK
UNTIL THE BRAKES ARE REPAIRED.
Make sure the truck accelerates smoothly.
Depress the inching pedal and depress the
accelerator to see if the transmission disen-
gages properly.
Check the function of the parking brake.
Apply and then put truck in gear and acceler-
ate to insure that brake holds. Park the truck
on a grade and apply the parking brake. The
parking brake should hold a lift truck with
rated load on a 15% grade.
A! CAUTION
Do not operate a lift truck if the ser-
vice or parking brakes are not operat-
ing properly.
3.
Pull back on the tilt control lever and hold
until the upright reaches the full back tilt
position. Push forward on the lever to return
the upright to the vertical position. Release
the lever.
A ! CAUTION
Be sure that there is adequate over-
head clearance before raising the up-
right.
Pull back on the lift control lever and raise the
fork carriage to full height. Watch the up-
right assembly as it rises. All movements of
the upright, fork carriage, and lift chains
must be even and smooth, without binding or
jerking. Watch for chain wobble or loose-
ness; the chains should have equal tension
and move smoothly without noticeable
wobble. Release the lever.
If the maximum fork height is not reached,
this indicates there is an inadequate (low) oil
level in the hydraulic sump tank or severe
binding within the upright.
4. Push forward on the lift control lever. Watch
the upright as it lowers. When the forks reach
the floor, release the lever.
Planned Maintenance-6 SM 593, Jan ‘93
17. Copyrighted Material
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Do not sell or distribute
Introduction
Auxiliary Controls
If your lift truck is equipped with an attachment, test
the control lever for correct function and briefly
operate the attachment.
Steering System
The steering system, steer axle and steering linkage
on your truck should be inspected periodically for
abnormal looseness and damage, leaking seals, etc.
Also, be alert for any
changes in steering action.
Hard steering, excessive
freeplay (looseness) or un-
usual sound when turning
or maneuvering indicates a
need for inspection or servicing.
Check the steering system by moving the steering
handwheel in a full right turn and then in a full left
turn. Return the handwheel (steer wheels) to the
straight-ahead position. The steering system com-
ponents should operate smoothly when the steering
wheel is turned.
Never operate a truck which has a steering sys-
tem fault.
A WARNING
Fasten your seat belt before driving
the truck.
Shift Control and Brakes
Check and make sure that the travel area is clear in
front of the truck.
1.
2.
Push firmly on the brake pedal. Release the
parking brake. Move the directional control
lever from “N” (neutral) to FORWARD travel
position.
Remove your right foot from the brake pedal
and put it on the accelerator pedal. Push down
until the truck moves slowly forward. Re-
move your foot from the accelerator pedal
and push down on the brake pedal to stop the
3.
truck. The brakes should apply smoothly and
equally.
Be sure the travel area is clear behind the
truck. Put the directional control lever in the
REVERSE travel position. Push down on
the accelerator pedal until the truck moves
slowly in the reverse direction. Remove your
foot from the accelerator pedal and push
down on the brake pedal to stop the truck.
The brakes should apply smoothly and
equally.
When you have completed the operational tests,
park and leave truck according to standard shut-
down procedures. Be sure to make a record of all
maintenance and operating problems you find.
SM 593, Jan ‘93 Planned Maintenance-7
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
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click on the link above,
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Introduction CLSRK
Under the Hood
Check fluid levels and other components within the
engine compartment. Unlatch and open the hood to
access the engine compartment.
/ ! CAUTION
To avoid the possibility of personal
injury, never work in engine com-
partment with engine running except
when absolutely necessary to check or
make adjustments. Take extreme care
to keep hands, tools and loose cloth-
ing, etc., away from fan and drive
belts. Also remove watches, bracelets
and rings.
Belts and Hoses
Inspect the engine coolant hoses and fan belt(s).
Look for leaking and obvious damage, worn (frayed)
condition, breaks, etc., which could cause failure
during operation.
Engine Air Cleaner
Check the engine air cleaner for damage and con-
tamination (excessive dirt buildup and clogging).
Check for correct mounting attachments of the air
cleaner. Be sure that the air cleaner hose is securely
connected (not loose or leaking). Fan or cone shaped
dust deposits on tube or hose surfaces indicate a
leak.
Change or service the air cleaner element every 50
to 250 operating hours, depending upon your appli-
cation. Air cleaner service intervals may also be
determined by the air restriction indicator.
Battery
Inspect the battery for any damage, cracks, leaking
condition, etc. If the terminals are corroded, clean
and protect them with CLARK Battery Saver (avail-
able from your Clark dealer). If your battery has
removable cell caps, check to be sure the cells are all
filled. If necessary, refill with distilled water.
Engine Cooling System
Check coolant level in the coolant recovery bottle on
a daily basis. The level should be between the mini-
mum and maximum marks on the bottle when the
engine is warm.
- Max
- Min
Check radiator coolant level (on a daily basis in
high-cycle applications):
1. Remove the radiator cap, only when the en-
gine is cold. First turn the cap slowly to
release pressure that may be in the radiator.
Then push the cap down fully and turn to
release and remove the cap.
A ! CAUTION
STEAM. Do not remove the radiator
cap when the radiator is hot. Steam
from the radiator will cause severe
burns.
Planned Maintenance-8 SM 593, Jan ‘93
20. Copyrighted Material
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Introduction
Never remove the radiator cap while the engine is
running. Stop the engine and wait until it has cooled.
Even then, use extreme care when removing the cap
from the radiator. It is good safety practice to use a
shop cloth to cover the radiator cap while it is being
removed. Wrap the cloth around the cap and turn it
slowly to the first stop. Step back while the pressure
is released from the cooling system.
2. When you are sure all the pressure has been
released, press down on the cap, with the
cloth in place, turn and remove it. Stand clear
of the radiator opening; hot coolant may splash
out. Failure to follow these instructions could
result in serious personal injury from hot
coolant or steam blowout and/or damage to
the cooling system or engine.
3. The correct FULL level is the bottom edge of
the filler neck.
Fill
Level -
I II Overflow
If level is low, add a 50/50 mixture of speci-
fied coolant and water to the correct fill level.
If you have to add coolant more than once a
month or if you have to add more than one
quart at a time, check the cooling system for
leaks.
4. Inspect the coolant for condition. Look for
excessive contamination or rust or oil in the
coolant solution. Check the PM time interval
for need to change coolant.
5. Check condition of radiator cap rubber seal
and radiator filler neck for damage. Be sure
they are clean. Check overflow hose for
clogging or damage.
NOTICE
Your lift truck cooling system is filled
with a factory-installed solution of
50% water and 50% permanent-type
anti-freeze containing rust and corro-
sion inhibitors. You should leave it in
year around. Plain water may be used
only in an emergency, but replace it
with the specified coolant as soon as
possible to avoid damage to the sys-
tem. With only water in the system,
do not let the engine run hot. Do not
use alcohol or methanol antifreeze.
Engine Oil
With the truck level and the engine shut-down for at
least 2 minutes, check the engine oil level.
Locate the engine oil dipstick (at left side of engine).
Pull the dipstick out, wipe it with a clean wiper and
reinsert it fully into the dipstick tube. Remove the
dipstick and check oil level.
Acceptable Range
GasILPGICNG Engine Oil Dipstick
Diesel Engine Oil Dipstick
It is normal to add some oil between oil changes.
Keep the oil level above the ADD mark on the
dipstick by adding oil as required. DO NOT OVER-
FILL. Use the correct oil as specified under Lubri-
cant Specifications.
SM 593, Jan ‘93 Planned Maintenance-9
21. Copyrighted Material
Intended for CLARK dealers only
Do not sell or distribute
Introduction Cl!ARK
Engine Oil and Filter Change
It is recommended to:
. Drain and replace the engine crankcase oil ev-
ery 50 to 250 operating hours. See NOTICE
below.
.
.
Replace the engine oil filter every oil change.
Remove the oil pan drain plug to drain old oil,
after truck has been in operation and engine
(oil) is hot (at operating temperature).
NOTICE
The time interval for changing en-
gine oil will depend upon your appli-
cation and operating conditions. To
determine the correct schedule for
your truck it is suggested that you
periodically submit engine oil samples
to a commercial laboratory for analy-
sis of the condition of the oil.
Oil performance designation: To help achieve
proper engine performance and durability, use only
engine lubricating oils of the proper quality. These
oils also help promote engine efficiency which re-
sults in improved fuel economy. A symbol has been
developed by the API (American Petroleum Insti-
tute) to help you select the proper engine oil. It
should be included on the oil container you pur-
chase. For diesel engines, CLARK recommends
that you use motor oil that meets API Service Classi-
fication CE/SF. CC/CD or CD/SF oils can be used
in areas where CE oil is not available.
Hydraulic Sump Tank
Check the hydraulic sump tank fluid level. Correct
fluid level is important for proper system operation.
Low fluid level can cause pump damage. Overfill-
ing can cause loss of fluid or lift system malfunction.
Hydraulic fluid expands as its temperature rises.
Therefore, it is preferable to check the fluid level at
operating temperature (after approximately 30 min-
utes of truck operation). To check the fluid level,
first park the truck on a level surface and apply the
parking brake. Put the upright in a vertical position
and lower the fork carriage fully down. Pull the
dipstick out, (attached to the sump breather) wipe it
with a clean wiper and reinsert it. Remove dipstick
and check oil level. Keep the oil level above the
LOW mark on the dipstick by adding recommended
hydraulic fluid only, as required. DO NOT OVER-
FILL.
Check the condition of the hydraulic fluid (age, color
or clarity, contamination). Change (replace) the oil
as necessary.
Hydraulic Fluid and Filter Change
Drain and replace the hydraulic sump fluid every
2000 operating hours.
(Severe service or adverse conditions may require
more frequent fluid change). Replace the hydraulic
oil filter elements at every oil change. Remove,
clean, and reinstall the hydraulic and steer system
suction line screens at first PM and every 500 hours
thereafter. Check for-leaks after installation of the
filters. Also, check that the hydraulic line connec-
tions at the filter adapter are tightened correctly.
Sump Tank Breather
Remove the sump tank fill cap/breather and inspect
for excessive (obvious) contamination and damage.
Clean or replace the fill cap/breather, per recom-
mended PM schedule or as required by operating
conditions.
Transmission Fluid Check
Before making check, run engine until unit is at
operating temperature. This is important as trans-
mission oil temperature should be 200 degrees F and
the engine water jacket should be at operating tem-
perature
Planned Maintenance-10 SM 593, Jan ‘93