The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing components like the cylinder head, valves, valve guides, and valve lifters. It then describes the process for assembling these components in reverse order, noting that parts should be kept clean and lubricated with engine oil during assembly. Tools are listed for tasks like compressing valve springs and installing valve guides. Safety notices warn of potential injury from compressed springs and ensure proper procedures are followed.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ufjsjjkksemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and lifters, and torquing bolts to specifications.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ujfjjkjskkemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and cylinder head.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...jfjksekkmsemm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes inspecting and cleaning the parts before reversing the removal steps for reassembly, making sure to lubricate parts as needed. Special tools are listed for many steps to properly compress springs and install components.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes assembling the cylinder head and installing components like valve guides, lifters and springs in reverse order of disassembly. Precautions are provided to keep parts clean and wear protective equipment when working with springs.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...fusjfjskekmem
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and head.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly instructions describe removing the cylinder head and disassembling its components including the valves, valve guides, valve seat inserts, and dowels. The assembly instructions describe cleaning and inspecting the parts, and reassembling the cylinder head by installing the dowels, valve guides, valve seat inserts, valves, and other components in the reverse order of disassembly. Tools required for each step are listed.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly steps include removing the cylinder head, inlet and exhaust valves, valve guides, valve seat inserts, bridge dowels, and valve lifters. The assembly steps describe installing the valve lifters, valve guides, valve seat inserts, bridge dowels, and inlet and exhaust valves into the cylinder head. Tools required for each step are listed. Cautions are provided regarding keeping parts clean, releasing spring forces safely, and ensuring correct assembly of parts.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various other components such as valves, springs, guides and dowels. The assembly section gives directions for installing valve lifters, guides and other parts in reverse order of disassembly. Precautions are given to prevent injury and contamination.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ufjsjjkksemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and lifters, and torquing bolts to specifications.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...ujfjjkjskkemme
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and cylinder head.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...jfjksekkmsemm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes inspecting and cleaning the parts before reversing the removal steps for reassembly, making sure to lubricate parts as needed. Special tools are listed for many steps to properly compress springs and install components.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...hhjsekmdmm
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various components such as valves, springs, guides and dowels. It then describes assembling the cylinder head and installing components like valve guides, lifters and springs in reverse order of disassembly. Precautions are provided to keep parts clean and wear protective equipment when working with springs.
Caterpillar cat d11 r track type tractor (prefix 8zr) service repair manual (...fusjfjskekmem
1. The document provides instructions for removing and installing a cylinder head on a Caterpillar D11R track-type tractor.
2. The removal process includes draining coolant, removing bolts and tubes, and using lifting devices to remove the cylinder head assembly.
3. The installation process covers cleaning and preparing components, installing valve guides, seats and dowels, assembling the valve train, and bolting on the new cylinder head gasket and head.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly instructions describe removing the cylinder head and disassembling its components including the valves, valve guides, valve seat inserts, and dowels. The assembly instructions describe cleaning and inspecting the parts, and reassembling the cylinder head by installing the dowels, valve guides, valve seat inserts, valves, and other components in the reverse order of disassembly. Tools required for each step are listed.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly steps include removing the cylinder head, inlet and exhaust valves, valve guides, valve seat inserts, bridge dowels, and valve lifters. The assembly steps describe installing the valve lifters, valve guides, valve seat inserts, bridge dowels, and inlet and exhaust valves into the cylinder head. Tools required for each step are listed. Cautions are provided regarding keeping parts clean, releasing spring forces safely, and ensuring correct assembly of parts.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor. It describes removing the cylinder head and various other components such as valves, springs, guides and dowels. The assembly section gives directions for installing valve lifters, guides and other parts in reverse order of disassembly. Precautions are given to prevent injury and contamination.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly instructions describe removing the cylinder head and disassembling its components including the valves, valve guides, valve seat inserts, and dowels. The assembly instructions describe cleaning and inspecting the parts, and reassembling the cylinder head by installing the dowels, valve guides, valve seat inserts, valves, and other components in the reverse order of disassembly. Tools required for each step are listed.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly steps include removing the cylinder head, inlet and exhaust valves, valve guides, valve seat inserts, bridge dowels, and valve lifters. The assembly steps describe installing the valve lifters, valve guides, valve seat inserts, bridge dowels, and inlet and exhaust valves into the cylinder head. Tools required for each step are listed. Cautions are provided regarding keeping parts clean, releasing spring forces safely, and ensuring correct assembly of parts.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fijsekkdmdm2w
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...prmy389342
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fskekkdmdmdm3e
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...fusjekkdmdmd2w
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing bolts to lift off the cylinder head.
3. Reinstallation requires cleaning surfaces, installing new gaskets and seals, and tightening bolts in a specific sequence and to precise torque specifications.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fujkskemdmdm4r
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...8ufjsekddm8u
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, refilling fluids, and reinstalling removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...f8usejkddmmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...zan2736ban
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
Caterpillar cat 312 d2 l excavator (prefix eab) service repair manual (eab000...idkkddkmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
The document provides disassembly instructions for a piston pump (swing) in 3 sentences:
It outlines 49 steps to fully disassemble the piston pump, including removing components like the servo valve, charge pump, head, pistons, barrel assembly, swashplate assembly, shaft assembly, piston assembly, springs, seals, and other internal parts. Special tools are required to compress springs and remove retaining rings safely. Cleanliness is important and parts should be marked for proper reinstallation.
This document provides instructions for disassembling the piston pump (swing) of a M313C wheeled excavator. It lists 19 required tools and provides 42 detailed steps to disassemble all individual components of the pump. These include removing bolts, seals, gears, plates, valves, springs, pistons, bearings, and other internal parts. Disassembly requires marking parts for reinstallation and using various tools to compress springs and remove retaining rings. Personal injury precautions are also provided due to potential spring forces.
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Similar to Caterpillar Cat D11R Track-Type Tractor (Prefix 8ZR) Service Repair Manual Instant Download.pdf
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly instructions describe removing the cylinder head and disassembling its components including the valves, valve guides, valve seat inserts, and dowels. The assembly instructions describe cleaning and inspecting the parts, and reassembling the cylinder head by installing the dowels, valve guides, valve seat inserts, valves, and other components in the reverse order of disassembly. Tools required for each step are listed.
The document provides instructions for disassembling and assembling the cylinder head of a D11R track-type tractor powered by a 3508 engine. The disassembly steps include removing the cylinder head, inlet and exhaust valves, valve guides, valve seat inserts, bridge dowels, and valve lifters. The assembly steps describe installing the valve lifters, valve guides, valve seat inserts, bridge dowels, and inlet and exhaust valves into the cylinder head. Tools required for each step are listed. Cautions are provided regarding keeping parts clean, releasing spring forces safely, and ensuring correct assembly of parts.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fijsekkdmdm2w
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...prmy389342
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fskekkdmdmdm3e
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...fusjekkdmdmd2w
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...ufjksemd8ujd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque using a torque wrench.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing bolts to lift off the cylinder head.
3. Reinstallation requires cleaning surfaces, installing new gaskets and seals, and tightening bolts in a specific sequence and to precise torque specifications.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fujkskemdmdm4r
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...8ufjsekddm8u
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, refilling fluids, and reinstalling removed components.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...f8usejkddmmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then loosening and removing cylinder head bolts and lifting off the head.
3. To install, clean surfaces, position the new head gasket and cylinder head, and tighten bolts in stages using a torque wrench and degree wheel to specified torques.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...zan2736ban
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
- The document provides instructions for installing a cylinder head on a 3054C engine.
- It describes cleaning the cylinder block and head, installing a new gasket and dowels, and lifting the head into place using guide bolts.
- The setscrews securing the cylinder head are then installed and tightened in numerical order to the specified torque.
Caterpillar cat 312 d2 l excavator (prefix eab) service repair manual (eab000...idkkddkmd
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in a specific sequence, and refilling fluids before installing removed components.
Similar to Caterpillar Cat D11R Track-Type Tractor (Prefix 8ZR) Service Repair Manual Instant Download.pdf (20)
The document provides disassembly instructions for a piston pump (swing) in 3 sentences:
It outlines 49 steps to fully disassemble the piston pump, including removing components like the servo valve, charge pump, head, pistons, barrel assembly, swashplate assembly, shaft assembly, piston assembly, springs, seals, and other internal parts. Special tools are required to compress springs and remove retaining rings safely. Cleanliness is important and parts should be marked for proper reinstallation.
This document provides instructions for disassembling the piston pump (swing) of a M313C wheeled excavator. It lists 19 required tools and provides 42 detailed steps to disassemble all individual components of the pump. These include removing bolts, seals, gears, plates, valves, springs, pistons, bearings, and other internal parts. Disassembly requires marking parts for reinstallation and using various tools to compress springs and remove retaining rings. Personal injury precautions are also provided due to potential spring forces.
This document provides instructions for disassembling and assembling the travel motor of an M318C Wheeled Excavator. It lists 48 steps to fully disassemble the travel motor by removing components like valves, springs, seals, plugs and housings. It then lists 27 steps for reassembling the components in the reverse order, making sure to clean parts thoroughly and apply proper torque to bolts. Precision tools are required and safety precautions mentioned to avoid injury from pressurized parts.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, gears, seals, and bearings. It then lists the 27 steps for assembly, which involve cleaning, inspecting, and replacing components like seals, bearings, gears, and housings before refilling the final drives with oil.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the various components of the swing drive. These include removing retaining rings, springs, discs, plates, seals, gears, and bearings. It then lists 21 steps for reassembling the swing drive components in reverse order. Proper cleaning and lubrication of parts is emphasized. Required tools are listed for tasks like pressing components and removing retaining rings.
The document provides instructions for removing and installing the front axle of a M314F wheeled excavator. It details:
1) Removing the front axle assembly from the machine and disassembling it by removing components like the differential, bearings, and seals.
2) The assembly procedure which includes measuring clearances, installing bearings and seals, and adjusting the pinion depth using shims.
3) Tightening the pinion nut to the specified torque and reinstalling the front axle assembly onto the machine.
This document provides assembly instructions for a transmission in a wheeled excavator. It lists over 50 steps to assemble various transmission components like gears, seals, bearings, pins and plates. Precise measurements and specialized tools are required at several steps to ensure proper clearance and torque specifications. Safety warnings are included to prevent injury from spring-loaded parts.
This document provides disassembly and assembly instructions for the final drive carriers, hubs, and brakes of the front and rear axles of a M313D Wheeled Excavator. The disassembly procedure involves removing 22 components from the front axle and 23 components from the rear axle. The assembly procedure instructs technicians to install components in reverse order and provides tips on using specialty tools.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for removing the idler gear from a Caterpillar C4.4 engine. Key steps include:
1. Locking the crankshaft, camshaft, and fuel injection pump gear in position using timing pins to maintain proper timing.
2. Removing the idler gear plate bolts and plate, then removing the idler gear and hub assembly.
3. Inspecting the removed parts for wear or damage and replacing as needed.
This document provides instructions for disassembling and assembling the torque converter of a D9T track-type tractor. It lists over 40 steps to disassemble components such as the torque converter cover, output shaft, stator support, and rotating housing. It then lists over 30 steps for assembling these same components in reverse order, including attaching various tools and ensuring proper torque for fasteners.
This document provides instructions for disassembling and assembling the front and rear axles of a M322D wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components like carrier housings, planetary gears, bearings, seals and brake discs. Safety notices are included to warn of risks like being struck by parts under spring force.
The document provides instructions for disassembling and assembling the front axle of a M322D MH Wheeled Excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, thrust washers, retaining rings, and bearings. Instructions are provided to remove the ring gear housing, carrier gear, piston, seals, discs, and hub. Precautions and notes are included to aid the technician.
The document provides instructions for disassembling and assembling the front and rear axles of a M322F Wheeled Excavator. It describes removing components such as carrier housings, planetary gears, thrust washers, retaining rings, bearings, seals, pistons, discs, gears, cones, cups, spacers and hubs. Detailed steps and accompanying illustrations are provided to guide the process, and required tools are listed. Safety notices advise containing fluids and wearing protective equipment when working with pressurized components.
This document provides disassembly instructions for the final drive carriers, hubs, and brakes of the front and rear axles of a M322D MH wheeled excavator. It lists the required tools and presents step-by-step instructions with accompanying illustrations to remove components such as carrier housings, planetary gears, ring gear housings, pistons, discs, seals, bearings, and flanges. Safety notices are included to properly release pressures and contain fluids.
The document provides disassembly and assembly instructions for the final drive carriers, hubs, and brakes of the rear axle on a M322C Wheeled Excavator. The disassembly procedure involves removing 27 individual parts and components of the rear axle and brake assembly using various specialized tools. The instructions include illustrations showing each step and noting any safety precautions.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Tools are specified for each step to aid in removal and installation of components.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
This document provides instructions for disassembling and assembling the swing drive of an M318D MH wheeled excavator. The disassembly procedure involves 28 steps to remove components like the swing brake assembly, discs, plates, piston, seals, gears, bearings and retaining rings. The assembly procedure involves 12 steps and specifies cleaning and lubricating parts, as well as tightening nuts to specified torques while checking rolling torque values during reassembly. Precautions are provided for releasing spring forces and heating/cooling bearings. Required specialty tools are listed.
This document provides instructions for disassembling and assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps to disassemble the swing drive into individual components such as gears, bearings, seals and housing. It also lists the required tools. The assembly procedure is described in reverse order and notes to clean parts and apply lubrication during reassembly.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 8ZR
Configuration: D11R Track-Type Tractor Power Shift 8ZR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i02414981
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
Start By:
a. Remove the valve cover base. Refer to Disassembly and Assembly, "Valve Cover Base -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not allow dirt to enter the fuel system. Thoroughly clean the area
around a fuel system component that will be disconnected. Fit a
suitable cover over disconnected fuel system component.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system. Refer to Operation and Maintenance Manual,
"Cooling System Coolant - Change".
Illustration 1 g01053854
2. Remove bolts (1) and (2). Remove tube (3).
Illustration 2 g01053859
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4. 3. Remove four bolts (4) (not shown) from exhaust tube assembly and remove four bolts (5)
(not shown) from inlet tube assembly.
Illustration 3 g01053860
4. Remove bolts (6). Use a suitable lifting device and Tooling (A) in order to remove cylinder
head assembly (7). The weight of cylinder head assembly (7) is approximately 47 kg
(104 lb). Remove gasket (8).
Illustration 4 g01053975
5. Remove seals (9) and (10), and O-ring seal (11) from the spacer plate.
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5. Illustration 5 g01053977
6. Remove spacer plate (12) from the dowels in the cylinder block.
Illustration 6 g01053978
7. Remove gasket (13) from the dowels.
Illustration 7 g01053983
8. Remove the O-ring seal from dowel (14).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Mon Feb 17 14:29:58 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 8ZR
Configuration: D11R Track-Type Tractor Power Shift 8ZR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i02048542
Cylinder Head - Disassemble
SMCS - 1100-015
Disassembly Procedure
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
Inlet and Exhaust Valves
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
B 8S-2263 Spring Tester 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g00905560
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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8. Illustration 2 g00618922
1. Use Tooling (A) to compress valve spring (1).
2. Remove retainer lock (2).
3. Release the tension on Tooling (A). Remove Tooling (A).
4. Remove valve rotator (3), outer spring (5), inner spring (4), and seal (6).
Note: If the valves will be reused, mark the valves for identification upon assembly.
5. Remove valve (7) from the cylinder head.
6. Use Tooling (B) to measure the force of the valve springs. Refer to Specifications for the
correct spring force.
7. Repeat Steps 1 through 6 for the remaining valves.
Bridge Dowels
Table 2
Required Tools
Tool Part Number Part Description Qty
C 5P-0944 Dowel Puller Group 1
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9. 5P-0942 Dowel Extractor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01051069
1. If the bridge dowels will be replaced, use Tooling (C) to remove bridge dowel (8) from the
cylinder head.
Inlet and Exhaust Valve Seat Inserts
Table 3
Required Tools
Tool Part Number Part Description Qty
D 166-7441 Valve Seat Extractor Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (D) to remove the valve seat inserts from the cylinder head.
2. Thoroughly clean valve seat bores in the cylinder head.
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10. Inlet and Exhaust Valve Guides
Table 4
Required Tools
Tool Part Number Part Description Qty
E
7M-3975 Valve Guide Driver 1
5P-1729 Valve Guide Bushing 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (E) and a hammer to remove the valve guides from the cylinder head.
Valve Lifters
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The valve lifters may also be removed with the cylinder head on the engine. Remove the
camshaft and use the following steps in order to remove the valve lifters with the cylinder head on
the engine.
Illustration 4 g01051072
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11. Illustration 5 g01051073
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Pull valve lifter (9) out of the cylinder head.
2. Remove guide spring (10) from the valve lifter.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 17 14:30:57 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 8ZR
Configuration: D11R Track-Type Tractor Power Shift 8ZR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i06795257
Cylinder Head - Assemble
SMCS - 1100-016
Assembly Procedure
Valve Lifters
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01051073
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13. Illustration 2 g01051072
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: Install the lifter assembly into the cylinder head. Ensure that the word "LEFT"
stamped on end of the bronze pin is always oriented to the LEFT as viewed from the side of
the engine regardless of left side or right side bank. Immerse the lifter assembly in engine
oil before assembled in the cylinder head lifter bore.
1. Install new guide spring (10) for valve lifter (9).
2. Place valve lifter (9) in a container of clean engine oil prior to installation.
3. Install valve lifter (9) into the cylinder head.
Note: Refer to Specifications, "Valve Mechanism".
Inlet and Exhaust Valve Guides
Table 1
Required Tools
Tool Part Number Part Description Qty
E
7M-3975 Valve Guide Driver 1
5P-1729 Valve Guide Bushing 1
NOTICE
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14. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Use new valve guides for assembly.
1. Coat the outside of the valve guides with clean engine oil prior to installation.
2. Use Tooling (E) and a suitable press to install the valve guides. The valve guide must
extend 26.0 ± 0.50 mm (1.02 ± 0.020 inch) above the surface of the cylinder head.
Inlet and Exhaust Valve Seat Inserts
Table 2
Required Tools
Tool Part Number Part Description Qty
F 1P-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Use new inserts for assembly.
1. Lower the temperature of the valve seat inserts. Install the valve seat inserts with Tooling
(F).
Bridge Dowels
Table 3
Required Tools
Tool Part Number Part Description Qty
G 6V-4009 Dowel Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 3 g01051069
Note: Use new dowels for assembly. Refer to Service Magazine, SEPD1825, "New
Cylinder Head Groups and Valve Mechanisms" for the correct procedure.
1. Use Tooling (G) with a hammer to install bridge dowels (8). The bridge dowels must extend
66.5 ± 0.50 mm (2.62 ± 0.020 inch) above the surface of the cylinder head.
Inlet and Exhaust Valves
Table 4
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 4 g00618922
If the valve locks are not positioned correctly, the locks can be expelled
when the spring pressure is released.
To help prevent personal injury, stay away from the front of the valve
retainer and springs. Ensure that the valve locks are positioned
correctly.
Note: Do not reuse valve rotocoils.
1. Coat valves (7) with clean engine oil. Install the valves into the cylinder head.
2. Install seal (6), inner spring (4), outer spring (5), and valve rotocoil (3) over the valve stem
and the valve guide.
3. Compress the valve spring with Tooling (A) and install retainer lock (2).
4. Release the pressure on Tooling (A). Remove Tooling (A). Lightly tap the top of the valve
with a hammer tol ensure that the retainer locks are in the proper position.
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17. 5. Repeat Steps 1 through 4 for the remaining valves.
End By:
a. Install the cylinder head.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 17 14:31:56 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 8ZR
Configuration: D11R Track-Type Tractor Power Shift 8ZR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i07511232
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3938 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the spacer plate and the surface of the cylinder block are clean.
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19. Illustration 1 g01053983
2. Install the O-ring seal on dowel (14).
Illustration 2 g01053978
NOTICE
Ensure that the surface of the spacer plate gasket and the surface of
the cylinder block are clean. Do not use a gasket adhesive on these
surfaces.
3. Install a new gasket (13) on the dowels in the cylinder block.
Illustration 3 g01053977
4. Install spacer plate (12) on the dowels.
5. Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner
Projection" for the correct procedure.
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20. Illustration 4 g01053975
6. Install new seals (9) and (10) in the spacer plate.
7. Install a new O-ring seal (11) on the dowel.
8. Ensure that the bottom of the cylinder head assembly is thoroughly clean.
Illustration 5 g00618255
NOTICE
The plug for Location (C) MUST be installed in the cylinder head.
9. Install Tooling (A) into the threaded holes for the valve cover base in the cylinder head.
Attach a suitable lifting device to Tooling (A).
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21. Illustration 6 g01053935
Note: The weight of cylinder head assembly (7) is approximately 47 kg (104 lb).
10. Install a new head gasket (8). Lift cylinder head assembly (7) into position on the cylinder
block. Install bolts (6) and (1) according to the instructions in Step 11, Step 12, or Step 13.
Note: Only 216 mm (8.5 inch) bolts (6) can be used for the following torque procedures.
Note: Refer to Specifications, "Cylinder Head".
Illustration 7 g06344184
11. Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 519-7297 Spacer
Plate (Iron).
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22. Note: Refer to Illustration 7 for the correct tightening sequence.
a. Coat the threads of the bolts with clean engine oil.
b. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
c. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).
d. Tighten bolt (1) through bolt (8) to a torque of 145 ± 15 N·m (107 ± 11 lb ft).
e. Turn bolt (1) through bolt (8) an angle of 180 ± 5 degrees.
f. Tighten bolts (9) and (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
Illustration 8 g06344184
12. Tightening sequence with 362-8264 Cylinder Head Gasket (MLS) and 110-6994 Spacer
Plate (Aluminum) or 362-9677 Spacer Plate (Aluminum).
Note: Refer to Illustration 8 for the correct tightening sequence.
a. Coat the threads of the bolts with clean engine oil.
b. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
c. Tighten bolt (1) through bolt (8) to a torque of 100 ± 15 N·m (75 ± 11 lb ft).
d. Tighten bolt (1) through bolt (8) to a torque of 450 ± 15 N·m (332 ± 11 lb ft).
e. Loosen bolt (1) through bolt (8) an angle of 90 degrees.
f. Tighten bolt (1) through bolt (8) to a torque of 490 ± 15 N·m (361 ± 11 lb ft).
g. Tighten bolt (9) and bolt (10) to a torque of 55 ± 10 N·m (40 ± 7 lb ft).
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23. Illustration 9 g06344229
13. Tightening sequence with 110-6991 Cylinder Head Gasket (Cellulose) and 110-6994
Spacer Plate (Aluminum) or 362-9677 Spacer Plate (Aluminum).
Note: The cellulose head gasket cannot be used with an iron spacer plate.
Note: Refer to Illustration 9 for the correct tightening sequence.
a. Tighten bolt (1) through bolt (8) to a torque of 30 ± 5 N·m (22 ± 4 lb ft).
b. Tighten bolt (1) through bolt (8) to a torque of 200 ± 15 N·m (148 ± 11 lb ft).
c. Tighten bolt (1) through bolt (8) again to a torque of 200 ± 15 N·m (148 ± 11 lb ft).
d. Turn bolt (1) through bolt (8) to an angle of 180 degrees.
e. Tighten bolt (9) and bolt (10) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
14. Remove Tooling (A) from the cylinder head.
Illustration 10 g01053859
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24. 15. Install four bolts (4) (not shown) on exhaust tube assembly and install four bolts (5) (not
shown) on inlet tube assembly.
Illustration 11 g01053958
16. Position tube (3). Install bolts (2).
17. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System
Coolant - Change".
End By:
a. Install the valve cover base.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Feb 17 14:32:55 UTC+0800 2020
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D11R TRACK-TYPE TRACTOR 8ZR
Configuration: D11R Track-Type Tractor Power Shift 8ZR00001-UP (MACHINE) POWERED BY 3508 Engine
Disassembly and Assembly
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Media Number -SENR1126-33 Publication Date -01/07/2015 Date Updated -14/09/2018
i02414673
Accessory Drive (Front) - Remove
SMCS - 1207-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolts
1/2 in x 13 NC
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the alternator pulley (if equipped).
1/2
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