This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223100001 and up)ujfjjskekmemm
This document provides parts information for a TL230 crawler excavator. It includes exploded diagrams and part lists for various assemblies of the excavator, including the undercarriage, frame, hydraulic components, and electrical system. The parts are identified by number, with corresponding part names and quantities listed. Service and remark columns are included. The document contains detailed technical specifications for maintenance and repair of the excavator.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223000001 and up)ujfjjskekmemm
This document provides parts lists and diagrams for components of a TL230 excavator with serial numbers 223000001-223000110. It includes sections on track rollers, idlers, travel devices, frames, stoppers, hooks, and operation levers/stands with diagrams labeling each individual part and providing part numbers and quantities. Measurement units are provided in Japanese (mm).
Takeuchi tl230 track loader operator manual serial no. 223000859 and upujfjjskekmemm
The document provides safety instructions and guidelines for operating heavy equipment, including wearing proper protective equipment, following operating temperature limits, preventing fire hazards, and knowing emergency procedures in case of fire or other accidents. Proper maintenance is emphasized to prevent combustible debris buildup that could cause fires.
New holland 9070 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9070 grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9050 ll grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, and platform/bodywork. It provides repair and maintenance instructions intended for qualified dealership personnel and includes safety warnings.
New holland 9050 l high grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
New holland 9050 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223100001 and up)ujfjjskekmemm
This document provides parts information for a TL230 crawler excavator. It includes exploded diagrams and part lists for various assemblies of the excavator, including the undercarriage, frame, hydraulic components, and electrical system. The parts are identified by number, with corresponding part names and quantities listed. Service and remark columns are included. The document contains detailed technical specifications for maintenance and repair of the excavator.
Takeuchi tl230 track loader parts catalogue manual (serial no. 223000001 and up)ujfjjskekmemm
This document provides parts lists and diagrams for components of a TL230 excavator with serial numbers 223000001-223000110. It includes sections on track rollers, idlers, travel devices, frames, stoppers, hooks, and operation levers/stands with diagrams labeling each individual part and providing part numbers and quantities. Measurement units are provided in Japanese (mm).
Takeuchi tl230 track loader operator manual serial no. 223000859 and upujfjjskekmemm
The document provides safety instructions and guidelines for operating heavy equipment, including wearing proper protective equipment, following operating temperature limits, preventing fire hazards, and knowing emergency procedures in case of fire or other accidents. Proper maintenance is emphasized to prevent combustible debris buildup that could cause fires.
New holland 9070 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9070 grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing CNH Industrial grape harvesters. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning/destemming, crop storage/unloading, accessories, tools, and platform/bodywork. It provides removal and installation instructions as well as specifications for servicing various components of the harvesters.
New holland 9050 ll grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, and platform/bodywork. It provides repair and maintenance instructions intended for qualified dealership personnel and includes safety warnings.
New holland 9050 l high grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
New holland 9050 l grape harvester service repair manualujfjjskekmemm
This service manual provides information for servicing and repairing grape harvesters including models 9050L, 9070L, 9070M, and 9090LL. The manual is divided into sections covering the engine, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning, crop storage, accessories, tools, and bodywork. It provides detailed information on maintenance, repairs, and specifications for each system.
Jcb 940 rough terrain fork lift service repair manual serial no. 1280000 onwardsujfjjskekmemm
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
This document is a shop manual for maintaining a Doosan DX19 compact excavator. It provides safety instructions for maintenance and repair, including warnings about avoiding silica dust, preventing fires during maintenance, operation and fueling, and dangers of electrical components and batteries. Serial number locations for the excavator and engine are identified. The manual contents section lists the various systems covered in the manual, including hydraulic, undercarriage, electrical, and engine systems.
Clark gpx 50 e forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 40 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 35 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Caterpillar cat m314 f wheeled excavator (prefix fb4) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing the rear axle on a M314F wheeled excavator. The removal procedure involves draining the axle oil, disconnecting hoses and harnesses, lifting the axle and transmission out of the machine using lifting devices, and removing the transmission bolts. The installation procedure specifies installing the rear axle in reverse order of removal. Additionally, the document provides instructions for disassembling and assembling the front axle, including removing bearing cups and cones, differential components, and installing bearings and seals. Precise measurements and ordering of parts is required to correctly assemble the front axle.
Caterpillar cat m314 f wheeled excavator (prefix f4a) service repair manual (...ujfjjskekmemm
The document provides instructions for removing the front housing on a C4.4 engine. Key steps include:
1. Removing various external components like the fan, pulley, oil pan, and gears.
2. Disconnecting electrical and coolant components from the front housing.
3. Removing several bolts of different lengths that secure the front housing to the engine block.
4. Removing the front housing and gasket from the engine block. Proper identification of removed parts is important for reinstallation.
Caterpillar cat d11 r track type tractor (prefix aaf) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing an axle on a D11R track-type tractor. It involves the following steps:
1) Removing bolts and covers to access the axle.
2) Using lifting tools to remove the inner and outer axles, which weigh 28 kg and 48 kg respectively.
3) Reversing the process to install new axles, ensuring proper alignment and installation of seals and covers.
Caterpillar cat d11 r track type tractor (prefix 9xr) service repair manual (...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar D11R track-type tractor engine, including:
1) Removing and installing the rear power take-off by disassembling bearings and gears;
2) Removing and installing the vibration damper and pulley by removing bolts, spacers, and lifting components;
3) Removing and installing two vibration dampers, an adapter, and pulley by sliding components forward, lifting with bolts and spacers, and reinstalling.
Caterpillar cat d11 r track type tractor (prefix 9tr) service repair manual (...ujfjjskekmemm
The document provides instructions for servicing components of a Caterpillar D11R track-type tractor powered by a 3508 engine. It describes procedures for removing and assembling parts of the cylinder head and front accessory drive. The cylinder head assembly and disassembly procedures involve installing valve lifters, guides, seats and valves. The front accessory drive removal requires removing covers and bolts to detach the rear and front adapter assemblies.
The document provides instructions for installing a fuel injection pump gear on a Caterpillar 320D2 excavator. It describes:
1) Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft with tools.
2) Installing the fuel pump gear on the fuel injection pump shaft while aligning timing marks.
3) Tightening the nut on the fuel injection pump shaft and unlocking the fuel injection pump.
Caterpillar cat 305 e mini hydraulic excavator (prefix xsc) service repair ma...ujfjjskekmemm
The document provides instructions for disassembling the final drive and travel motor of a 305E Mini Hydraulic Excavator. It lists the required tools and gives 33 steps to remove components like gears, seals, springs, pins and bearings. Personal safety warnings are included to release spring pressures carefully. Dismantling allows inspection and replacement of parts for repair.
Caterpillar cat 305 e mini hydraulic excavator (prefix xfa) service repair ma...ujfjjskekmemm
The document provides instructions for assembling and disassembling parts of a 305E Mini Hydraulic Excavator's main hydraulic pump and control manifold. It details 23 steps for assembling the pump, including installing bearings, springs, pins and seals. It also describes removing the selector valve, disconnecting hoses and removing the control manifold by taking out solenoids, covers, plungers and other components.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...ujfjjskekmemm
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools like chains and hydraulic jacks. Procedures for disassembling the recoil spring assembly are also provided, including using a special bench and hydraulic cylinder to compress the spring.
Caterpillar cat 305.5 mini hydraulic excavator (prefix cxz) service repair ma...ujfjjskekmemm
The document provides instructions for disassembling and assembling the final drive and travel motor of a 305.5 Mini Hydraulic Excavator. It lists 31 steps for disassembly, which include removing bolts, gears, bearings, seals, springs, and other components. The assembly section lists one step to install a duo-cone seal group. Tools required are also listed.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar 304E2CR mini hydraulic excavator engine. The procedures include removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. Each procedure lists the required tools and steps to disassemble and reassemble the component.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Jcb 940 rough terrain fork lift service repair manual serial no. 1280000 onwardsujfjjskekmemm
This document provides information about identifying JCB machines, including identification plates, serial numbers, and certification plates. It discusses the machine identification plate and where to find the serial numbers of major components. It also outlines standard torque settings for different types of fasteners used on JCB machines.
This document is a shop manual for maintaining a Doosan DX19 compact excavator. It provides safety instructions for maintenance and repair, including warnings about avoiding silica dust, preventing fires during maintenance, operation and fueling, and dangers of electrical components and batteries. Serial number locations for the excavator and engine are identified. The manual contents section lists the various systems covered in the manual, including hydraulic, undercarriage, electrical, and engine systems.
Clark gpx 50 e forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 40 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Clark gpx 35 forklift service repair manualujfjjskekmemm
The document is a service manual for Clark GPX 35/40/50E trucks. It includes new overhaul information for GM Vortec V6 engines and new truck specifications. The manual contains sections on safety, planned maintenance, engines, cooling systems, fuel systems, transmissions, electrical systems, drive axles, wheels and tires, braking systems, steering systems, hydraulic systems, uprights, and specifications.
Caterpillar cat m314 f wheeled excavator (prefix fb4) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing the rear axle on a M314F wheeled excavator. The removal procedure involves draining the axle oil, disconnecting hoses and harnesses, lifting the axle and transmission out of the machine using lifting devices, and removing the transmission bolts. The installation procedure specifies installing the rear axle in reverse order of removal. Additionally, the document provides instructions for disassembling and assembling the front axle, including removing bearing cups and cones, differential components, and installing bearings and seals. Precise measurements and ordering of parts is required to correctly assemble the front axle.
Caterpillar cat m314 f wheeled excavator (prefix f4a) service repair manual (...ujfjjskekmemm
The document provides instructions for removing the front housing on a C4.4 engine. Key steps include:
1. Removing various external components like the fan, pulley, oil pan, and gears.
2. Disconnecting electrical and coolant components from the front housing.
3. Removing several bolts of different lengths that secure the front housing to the engine block.
4. Removing the front housing and gasket from the engine block. Proper identification of removed parts is important for reinstallation.
Caterpillar cat d11 r track type tractor (prefix aaf) service repair manual (...ujfjjskekmemm
This document provides instructions for removing and installing an axle on a D11R track-type tractor. It involves the following steps:
1) Removing bolts and covers to access the axle.
2) Using lifting tools to remove the inner and outer axles, which weigh 28 kg and 48 kg respectively.
3) Reversing the process to install new axles, ensuring proper alignment and installation of seals and covers.
Caterpillar cat d11 r track type tractor (prefix 9xr) service repair manual (...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar D11R track-type tractor engine, including:
1) Removing and installing the rear power take-off by disassembling bearings and gears;
2) Removing and installing the vibration damper and pulley by removing bolts, spacers, and lifting components;
3) Removing and installing two vibration dampers, an adapter, and pulley by sliding components forward, lifting with bolts and spacers, and reinstalling.
Caterpillar cat d11 r track type tractor (prefix 9tr) service repair manual (...ujfjjskekmemm
The document provides instructions for servicing components of a Caterpillar D11R track-type tractor powered by a 3508 engine. It describes procedures for removing and assembling parts of the cylinder head and front accessory drive. The cylinder head assembly and disassembly procedures involve installing valve lifters, guides, seats and valves. The front accessory drive removal requires removing covers and bolts to detach the rear and front adapter assemblies.
The document provides instructions for installing a fuel injection pump gear on a Caterpillar 320D2 excavator. It describes:
1) Ensuring the number one piston is at top dead center and locking the crankshaft and camshaft with tools.
2) Installing the fuel pump gear on the fuel injection pump shaft while aligning timing marks.
3) Tightening the nut on the fuel injection pump shaft and unlocking the fuel injection pump.
Caterpillar cat 305 e mini hydraulic excavator (prefix xsc) service repair ma...ujfjjskekmemm
The document provides instructions for disassembling the final drive and travel motor of a 305E Mini Hydraulic Excavator. It lists the required tools and gives 33 steps to remove components like gears, seals, springs, pins and bearings. Personal safety warnings are included to release spring pressures carefully. Dismantling allows inspection and replacement of parts for repair.
Caterpillar cat 305 e mini hydraulic excavator (prefix xfa) service repair ma...ujfjjskekmemm
The document provides instructions for assembling and disassembling parts of a 305E Mini Hydraulic Excavator's main hydraulic pump and control manifold. It details 23 steps for assembling the pump, including installing bearings, springs, pins and seals. It also describes removing the selector valve, disconnecting hoses and removing the control manifold by taking out solenoids, covers, plungers and other components.
Caterpillar cat 305.5 mini hydraulic excavator (prefix dck) service repair ma...ujfjjskekmemm
The document provides instructions for removing and installing track rollers, separating and connecting tracks, and removing and installing front idlers and track adjusters on a 305.5 Mini Hydraulic Excavator. It describes lifting the machine, removing bolts, and using tools like chains and hydraulic jacks. Procedures for disassembling the recoil spring assembly are also provided, including using a special bench and hydraulic cylinder to compress the spring.
Caterpillar cat 305.5 mini hydraulic excavator (prefix cxz) service repair ma...ujfjjskekmemm
The document provides instructions for disassembling and assembling the final drive and travel motor of a 305.5 Mini Hydraulic Excavator. It lists 31 steps for disassembly, which include removing bolts, gears, bearings, seals, springs, and other components. The assembly section lists one step to install a duo-cone seal group. Tools required are also listed.
Caterpillar cat 304 e2cr mini hydraulic excavator (prefix kc4) service repair...ujfjjskekmemm
The document provides instructions for removing and installing various components of a Caterpillar 304E2CR mini hydraulic excavator engine. The procedures include removing and installing the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, and front housing. Each procedure lists the required tools and steps to disassemble and reassemble the component.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. Page No.Contents
Section 1 - General Information
1 - i 1 - i
Introduction
About This Manual ....................................................................................1 - 1
Machine Model and Serial Number .....................................................1 - 1
Using the Service Manual ...................................................................1 - 1
Section Numbering ..............................................................................1 - 1
Left Side, Right Side ............................................................................1 - 2
Cross References ................................................................................1 - 2
Identifying Your Machine ..........................................................................1 - 3
Machine Identification Plate ................................................................1 - 3
Component Identification Plates ..........................................................1 - 5
ROPS/FOPS Certification Plate ..........................................................1 - 7
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ......................................1 - 9
Introduction ..........................................................................................1 - 9
Bolts and Screws .................................................................................1 - 9
Hydraulic Connections ............................................................................1 - 13
'O' Ring Face Seal System ................................................................1 - 13
'Torque Stop' Hose System ...............................................................1 - 16
Service Tools
Numerical List .........................................................................................1 - 17
Tool Detail Reference .............................................................................1 - 20
Section B - Frame and Bodywork ......................................................1 - 20
Section C - Electrics ..........................................................................1 - 24
Section E - Hydraulics .......................................................................1 - 25
Section F - Transmission ...................................................................1 - 30
Section H - Steering ..........................................................................1 - 33
Section K - Engine .............................................................................1 - 34
Service Consumables
Sealing and Retaining Compounds ........................................................1 - 35
Terms and Definitions
Schematic Codes ...................................................................................1 - 37
Hydraulic Schematic Colour Codes ...................................................1 - 37
4. Section 1 - General Information
Introduction
About This Manual
1-1 1-19803/5100-18
Introduction
About This Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 926 from Machine Serial No. 602000 to 825483
– 930 from Machine Serial No. 607700 to 825399
– 940 from Machine Serial No. 660001 to 825399
– 926 from Machine Serial No. 1280000 onwards
– 930 from Machine Serial No. 1280000 onwards
– 940 from Machine Serial No. 1280000 onwards
– 950 from Machine Serial No. 1483230 onwards
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About This Manual
1-2 1-29803/5100-18
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-39803/5100-18
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. K Fig 2. ( T 1-3). The serial numbers of the
machine and its major units are stamped on the plate.
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
Fig 2.
Typical Vehicle Identification Number (VIN)
1 World Manufacturer Identification (3 Digits)
SLP = JCB
2 Machine Model (3 Digits)
3 Drive Type
4 Year of Manufacture
5 Manufacturer Location (1 Digit)
E = England
6 Machine Serial Number (7 Digits)
Each machine has a unique serial number.
SLP 930 04 6 E 0123456
1 2 3 4 5 6
02 = 2 Wheel Drive
04 = 4 Wheel Drive
5 = 2005 7 = 2007
6 = 2006 8 = 2008
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49803/5100-18
Typical Product Identification Number (PIN) -
Early Machines
1 World Manufacturer Identification (3 Digits)
2 Machine Model (3 Digits)
3 Mast Type (2 Digits)
4 Check letter (1 Digit)
The Check Letter is used to verify the authenticity of
the machine’s PIN.
5 Machine Serial Number (8 Digits)
Each machine has a unique serial number.
Typical Product Identification Number (PIN) -
Later Machines
1 World Manufacturer Identification (3 Digits)
2 Machine Model (3 Digits)
3 Wheel Drive Option (2 Digits)
4 Check letter (1 Digit)
The Check Letter is used to verify the authenticity of
the machine’s PIN.
5 Machine Serial Number (8 Digits)
Each machine has a unique serial number.
JCB 930 36 C 01234567
1 2 3 4 5
926, 930, 940 or 950
36 = 3.6 metre mast
45 = 4.5 metre mast
55 = 5.5 metre mast
65 = 6.5 metre mast
NM = No Mast fitted
JCB 930 02 C 01234567
1 2 3 4 5
926, 930, 940 or 950
02 = 2 Wheel Drive
04 = 4 Wheel Drive
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59803/5100-18
Component Identification Plates
Typical Engine Identification Number
T1-005_3
Engine data labels A are located on the cylinder block at
position C and rocker cover D (if fitted). K Fig 3. ( T 1-5).
The data label contains important engine information and
includes the engine identification number E.
A typical engine identification number is explained as
follows:
1 Engine Type
S = 4.4 litre series.
2 Engine part number
3 Country of manufacture
U = United Kingdom
4 Engine Serial Number
5 Year of Manufacture
The last three parts of the engine identification number are
stamped on the cylinder block at position B.
C007820-C2
Fig 3. Engine
SA 320/40001 U 00001 04
1 2 3 4 5
JCB Dieselmax (Tier 2)
A = Naturally aspirated
B = Turbocharged
C = Turbocharged and intercooled
JCB Dieselmax (Tier 3)
D = Turbocharged
E = Electronic common rail fuel injection
F = Turbocharged and after-cooled
U 00001 04
BC
D
B
E
9. Section 1 - General Information
Introduction
Identifying Your Machine
1-6 1-69803/5100-18
Transmission Identification Numbers
Axles
The front axle serial number is stamped on a data plate
mounted to the front of the left hand axle arm.
K Fig 4. ( T 1-6).
T047530-3
Fig 4. Front Axle
The rear axle serial number is also stamped on a plate
mounted to the left hand front face of the axle.
K Fig 5. ( T 1-6).
Fig 5. Rear Axle
Gearbox
The gearbox has a serial number stamped on a data plate
Y as shown. K Fig 6. ( T 1-6).
Fig 6. Transmission
10. Section 1 - General Information
Introduction
Identifying Your Machine
1-7 1-79803/5100-18
ROPS/FOPS Certification Plate
823860-2
Fig 7.
Machines built to ROPS/FOPS standards have an
identification label A fitted to the inside of the cab.
K Fig 7. ( T 1-7).
The FOPS structure provides Impact Protection against
falling objects (as defined in ISO 6005:2004).
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
Note: A load baskrest extension can be fitted to minimise
the possibility of the load failing towards the mast when the
mast is in a position of maximum reward tilt. A screen
guard can also be fitted to provide protection from objects
coming from the front, contact your JCB distributor.
A
Definition of terms:
ROPS Roll Over Protection Structure
FOPS Falling Objects Protection Structure
11. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-9 1-99803/5100-18
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-9).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
18. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-16 1-169803/5100-18
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
19. Section 1 - General Information
Service Tools
Numerical List
1-17 1-179803/5100-18
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
- Bearing Adapters - see Tool Detail Reference (Section 1) for content F
- Bonded Washers - see Tool Detail Reference (Section 1) for content E
- Female Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Female Connectors - see Tool Detail Reference (Section 1) for content E
- Gearbox Removal Fixture - see Tool Detail Reference (Section 1) for content F
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) for
content
E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- Rivet Nut Tool - see Tool Detail Reference (Section 1) for content B
4104/1310 Hand Cleaner B
892/00039 Spool Clamp E
892/00041 De-glazing Tool K
892/00137 Micro-Bore Hose E
892/00167 Ram Protection Sleeve for 90mm Rod Diameter E
892/00179 Bearing Press F
892/00180 Seal Fitting Tool E
892/00181 Plastic Boss H
892/00223 Hand Pump E
892/00237 Flow Test Adapter complete - see Tool Detail Reference (Section 1) for content F
892/00253 Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
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21. Section 1 - General Information
Service Tools
Numerical List
1-18 1-189803/5100-18
892/00254 Hose E
892/00262 Test Point 1/4'' in BSP E
892/00271 Adapter E
892/00272 Adapter E
892/00273 Adapter E
892/00274 Adapter E
892/00275 Adapter E
892/00276 Adapter E
892/00277 Adapter E
892/00278 Gauge 0-40 Bar E
892/00279 Gauge 0-400 Bar E
892/00280 Gauge 0-600 Bar E
892/00284 Digital Tachometer C
892/00285 Hyd. Oil Temperature Probe C
892/00295 End Float Setting Tool F
892/00298 Fluke Meter C
892/00301 Flow Test Adapter F
892/00302 Flow Test Adapter F
892/00304 Flow Test Adapter F
892/00333 Heavy Duty Socket F
892/00334 Ram Seal Fitting Tool E
892/00346 Gauge 0-70 Bar E
892/00347 Connector E
892/00706 Test Probe E
892/00817 Heavy Duty Socket F
892/00818 Heavy Duty Socket F
892/00819 Heavy Duty Socket F
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
892/00916 Clutch Pack Spring Compressor F
892/00918 Spacer Setting Tool Kit - see Tool Detail Reference (Section 1) for content F
892/00921 Torque Converter Alignment Bar F
Part
Number
Description See Section
22. Section 1 - General Information
Service Tools
Numerical List
1-19 1-199803/5100-18
892/00923 Test Block for A.R.V. E
892/01016 Ram Protection Sleeve for 25 mm Rod Diameter E
892/01017 Ram Protection Sleeve for 30 mm Rod Diameter E
892/01018 Ram Protection Sleeve for 40 mm Rod Diameter E
892/01019 Ram Protection Sleeve for 50 mm Rod Diameter E
892/01020 Ram Protection Sleeve for 50 mm Rod Diameter (slew ram) E
892/01021 Ram Protection Sleeve for 60 mm Rod Diameter E
892/01022 Ram Protection Sleeve for 60 mm Rod Diameter (slew ram) E
892/01023 Ram Protection Sleeve for 65 mm Rod Diameter E
892/01024 Ram Protection Sleeve for 70 mm Rod Diameter E
892/01025 Ram Protection Sleeve for 75 mm Rod Diameter E
892/01026 Ram Protection Sleeve for 80 mm Rod Diameter E
892/01027 Piston Seal Assembly Tool E
921/52600 Spacer Kit - see Tool Detail Reference (Section 1) for content F
926/15500 Rubber Spacer Blocks B
992/02800 ARV Extractor E
992/04000 Torque Multiplier F
992/04800 Flange Spanner F
992/7603 Replacer Bearing Cap F
992/09300 Hexagon Spanner 55mm A/F E, H
992/09400 Hexagon Spanner 65mm A/F E, H
992/09500 Hexagon Spanner 75mm A/F E, H
992/09600 Hexagon Spanner 85mm A/F E, H
992/09700 Hexagon Spanner 95mm A/F E, H
992/09900 Hexagon Spanner 115mm A/F E, H
992/10000 Hexagon Spanner 125mm A/F E, H
992/10100 Spool Clamp E
992/12300 12V Mobile Oven B
992/12400 24V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
993/70111 Breakback Torque Wrench F
Part
Number
Description See Section
23. Section 1 - General Information
Service Tools
Tool Detail Reference
1-20 1-209803/5100-18
Tool Detail Reference
Section B - Frame and Bodywork
Fig 1. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 2. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)