The document provides instructions for removing and installing various engine components on a Caterpillar 3056E engine, including:
- Removing the cylinder head by first removing other components attached to the head like manifolds, then loosening bolts and removing the head and gasket.
- Removing the valve mechanism cover by disconnecting hoses and removing bolts.
- Removing the rocker shaft and pushrods by removing the valve mechanism cover, nuts and bolts, then removing the components.
- Disassembling the rocker shaft by removing retaining rings, rocker arms, bushings and springs.
The procedures note keeping parts clean, using proper lifting devices due to component weights, and noting
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjjsekkfksmem
This document provides instructions for removing and servicing components of a 436B backhoe loader engine, including:
1) Removing the cylinder head by first removing other components and then gradually loosening bolts.
2) Disassembling the rocker shaft by removing retaining rings and disassembling the shaft components.
3) Reassembling the rocker shaft by lubricating parts and installing components in the correct order.
4) Installing the rocker shaft and pushrods by positioning parts correctly and adjusting valve lash.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and servicing components of a 436B backhoe loader engine, including:
1) Removing the cylinder head by first removing other components and then gradually loosening and removing 22 bolts.
2) Disassembling the rocker shaft by removing retaining rings and disassembling the shaft, arms, and brackets.
3) Reassembling the rocker shaft by lubricating parts and installing them in the correct order onto the shaft.
4) Installing the rocker shaft and pushrods by positioning them correctly and adjusting valve lash.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing a camshaft and camshaft bearings on a Caterpillar 3306B engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft in place. Marks should be made on gears to ensure proper timing is maintained. The camshaft and bearings are then removed and cleaned before installation, applying lubricant and checking timing marks for correct alignment. Removal and installation of other components like the oil pan are also outlined.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing a camshaft and camshaft bearings on a Caterpillar 3306B engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft in place. Marks should be made on gears to ensure proper timing is maintained. The camshaft and bearings are then removed and cleaned before installation, applying lubricant and checking timing marks for correct alignment. Removal and installation of other components like the oil pan are also outlined.
The document provides instructions to remove and install an engine balancer shaft. Key steps include:
1. Remove the flywheel housing and timing gear cover.
2. Use a puller tool to remove the balancer shaft gear from the shaft.
3. Remove bolts securing the balancer shaft and carefully withdraw the shaft from the engine block. Apply lubricant to the shaft before reinstalling and align timing marks.
The document provides instructions for removing and installing camshaft bearings on a Caterpillar 3304B and 3306B engine. It describes using a special tool to remove the bearings from the front to the rear of the cylinder block. It then explains how to install the bearings at specific depths, ensuring the oil holes are aligned. The instructions differentiate between installing fully lubricated bearings in the 3304B versus splash lubricated bearings in portions of the 3306B.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjjsekkfksmem
This document provides instructions for removing and servicing components of a 436B backhoe loader engine, including:
1) Removing the cylinder head by first removing other components and then gradually loosening bolts.
2) Disassembling the rocker shaft by removing retaining rings and disassembling the shaft components.
3) Reassembling the rocker shaft by lubricating parts and installing components in the correct order.
4) Installing the rocker shaft and pushrods by positioning parts correctly and adjusting valve lash.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and servicing components of a 436B backhoe loader engine, including:
1) Removing the cylinder head by first removing other components and then gradually loosening and removing 22 bolts.
2) Disassembling the rocker shaft by removing retaining rings and disassembling the shaft, arms, and brackets.
3) Reassembling the rocker shaft by lubricating parts and installing them in the correct order onto the shaft.
4) Installing the rocker shaft and pushrods by positioning them correctly and adjusting valve lash.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing a camshaft and camshaft bearings on a Caterpillar 3306B engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft in place. Marks should be made on gears to ensure proper timing is maintained. The camshaft and bearings are then removed and cleaned before installation, applying lubricant and checking timing marks for correct alignment. Removal and installation of other components like the oil pan are also outlined.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing a camshaft and camshaft bearings on a Caterpillar 3306B engine. It describes removing the valve lifters, timing gear cover, and bolts holding the camshaft in place. Marks should be made on gears to ensure proper timing is maintained. The camshaft and bearings are then removed and cleaned before installation, applying lubricant and checking timing marks for correct alignment. Removal and installation of other components like the oil pan are also outlined.
The document provides instructions to remove and install an engine balancer shaft. Key steps include:
1. Remove the flywheel housing and timing gear cover.
2. Use a puller tool to remove the balancer shaft gear from the shaft.
3. Remove bolts securing the balancer shaft and carefully withdraw the shaft from the engine block. Apply lubricant to the shaft before reinstalling and align timing marks.
The document provides instructions for removing and installing camshaft bearings on a Caterpillar 3304B and 3306B engine. It describes using a special tool to remove the bearings from the front to the rear of the cylinder block. It then explains how to install the bearings at specific depths, ensuring the oil holes are aligned. The instructions differentiate between installing fully lubricated bearings in the 3304B versus splash lubricated bearings in portions of the 3306B.
Caterpillar Cat CS-573E, CP-573E Vibratory Compactor (Prefix CEB) Service Rep...8fusejkdmd9i
This document provides assembly instructions for installing a final drive planetary on vibratory compactor models CS-573E and CP-573E. It outlines 39 steps to assemble components like retaining rings, bearings, seals, gears, pins and discs. It also provides instructions for installing the assembled final drive planetary and checking brake piston displacement. Tools required include push-pullers, drivers, grease, thread lock compound and dial indicators.
Caterpillar Cat CS-583C Vibratory Compactor (Prefix 7NN) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing pistons and connecting rods in a CS-583C vibratory compactor powered by a 3116 engine. It outlines the required tools and safety notices. The procedures describe removing main crankshaft bearings, installing piston rings using compressors, inserting pistons and connecting rods into cylinders while tapping with hammers, and torquing connecting rod cap bolts to the specified values. References are provided for determining if parts can be reused.
Caterpillar Cat CS-573C Vibratory Compactor (Prefix 6LN) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing the engine oil filter base from a Caterpillar CS-573C vibratory compactor powered by a 3116 engine. The procedure involves first draining the engine oil. Then a special tool is used to remove the oil filter base from the engine block. Contaminants should be avoided to prevent wear. Reusable parts specifications are referenced.
Caterpillar Cat CS-573E and CP-573E Vibratory Compactor (Prefix ASZ) Service ...8fusejkdmd9i
This document provides installation instructions for a final drive planetary on vibratory compactor models CS-573E and CP-573E. It outlines 39 steps to install components like retaining rings, bearings, seals, gears, and brackets. Tools required include push-pullers, drivers, grease, thread lock compound, and dial indicators. Installation must be done in the correct sequence and components must be cleaned, inspected, and lubricated during assembly.
The document provides instructions for connecting the final drive, steering clutch, and brakes of a D6N track-type tractor. It instructs the user to install an O-ring seal onto the steering clutch and brakes assembly and position it onto the final drive. Bolts are then installed to connect the assemblies. The lifting device and tooling are removed once the connection is made.
Caterpillar Cat CS-573E, CP-573E Vibratory Compactor (Prefix CNN) Service Rep...8fusejkdmd9i
This document provides step-by-step instructions for disassembling the piston pump on a CS-573E and CP-573E vibratory compactor. It begins by describing how to remove the propel pumps and cleaning the component. It then lists 45 detailed steps to disassemble the various parts of the piston pump, including the head assembly, cylinder assembly, control assembly, cradle assembly, housing components, shaft, covers, and nozzles. Precautions are provided for relieving spring pressure. The document includes illustrations for each step.
Caterpillar Cat CS-563E, CP-563E Vibratory Compactor (Prefix CNG) Service Rep...8fusejkdmd9i
The document provides step-by-step instructions for disassembling the piston pump on a vibratory compactor. It lists 45 steps to remove components like the mounting flange, seals, couplings, valves, springs, pistons, housings and more. Detailed illustrations accompany each step. Cleanliness is important during disassembly to prevent dirt from entering parts. Marking component orientations aids reassembly. Disassembly of the control assembly and cylinder assembly are also described in detail.
This document provides assembly and disassembly instructions for the steering and implement pump on a D6H track-type tractor. It details 44 steps to disassemble the pump into its individual components and 38 steps to reassemble it. Key components that are disassembled include the cylinder barrel, pistons, swashplate, shaft, valves and housings. The document ensures each part is cleaned, inspected and lubricated before precise reassembly to factory specifications.
Caterpillar Cat CS-573D Vibratory Compactor (Prefix 2YZ) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-573D vibratory compactor powered by a 3116 engine. It lists the required tools and gives step-by-step procedures for removing the valve guides from the cylinder head and installing new guides. Safety notices are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat CS-573D Vibratory Compactor (Prefix CMK) Service Repair Manua...8fusejkdmd9i
This document provides instructions for assembling pistons and connecting rods in a CS-573D Vibratory Compactor powered by a 3116 engine. It outlines the required tools and gives step-by-step instructions that include installing piston rings, connecting rod bearings, pistons onto connecting rods, and connecting rods onto the crankshaft. References are provided for determining reusability of parts and additional information.
Caterpillar Cat CS-563D VIBRATORY COMPACTOR (Prefix 1SZ) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing a cylinder head on a Caterpillar CS-563D vibratory compactor with a 3116 engine. The removal procedure involves removing several other engine components before removing the cylinder head. The installation procedure specifies cleaning and lubricating the cylinder head and block mating surfaces, installing a new gasket, and tightening the cylinder head bolts in a specific sequence to the specified torque.
Caterpillar Cat CS-533E VIBRATORY COMPACTOR (Prefix TJL) Service Repair Manua...8fusejkdmd9i
This document provides installation instructions for assembling and installing a piston pump on a CS-533E vibratory compactor. It outlines 35 steps for assembling piston pump components like seals, bearings, valves and fittings. It then describes 7 steps for installing the assembled pump, including attaching hoses and electrical connections. The overall procedure is to carefully assemble the pump components and then lift and secure the pump inside the compactor, completing all fluid and electrical connections.
Caterpillar Cat CS-533E, CP-533E Vibratory Compactor (Prefix BZE) Service Rep...8fusejkdmd9i
The document provides instructions for disassembling and assembling the piston motor (drum propel) of CS-533E and CP-533E vibratory soil compactors. The disassembly procedure involves removing 33 parts in sequential order, taking care with springs. The assembly procedure involves installing the same 33 parts in reverse order, also taking care with springs. Cleanliness is emphasized throughout to prevent damage to precision components.
Caterpillar Cat CS-533E and CP-533E Vibratory Compactor (Prefix ASL) Service ...8fusejkdmd9i
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CS-533E VIBRATORY COMPACTOR (Prefix TBE) Service Repair Manua...8fusejkdmd9i
This document provides instructions for disassembling and assembling the piston pump of a CS-533E vibratory soil compactor. It describes the required tools and gives step-by-step instructions to remove, disassemble, and assemble the pump. The instructions include removing seals, bolts, valves, housings, and other components. Precautions are provided to clean parts thoroughly and check components for wear.
Caterpillar Cat CS-531D Vibratory Compactor (Prefix 3AZ) Service Repair Manua...8fusejkdmd9i
1. The document provides instructions for removing and installing a governor from an engine. It describes using various tools to remove clips, pins, tubes, and seals before removing the governor.
2. To install the governor, the instructions specify applying lubricant to new seals and placing them on components before reinstalling parts in reverse order. Proper adjustment of the fuel setting is also mentioned.
3. Additional instructions are provided to remove the fuel injection control linkage by removing clips and pins connecting it to the governor. References are made to other documents for additional information.
Caterpillar Cat CS-531D Vibratory Compactor (Prefix 4MZ) Service Repair Manua...8fusejkdmd9i
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers a CS-531D vibratory compactor. The instructions include applying lubricant to O-rings, placing the governor in position, installing clips and bolts to secure it, and connecting the fuel injection control linkage. Tools required include governor pliers and various pins and pilots. The document provides illustrations and numbered steps for each part of the installation process.
Caterpillar Cat CS-531D Vibratory Compactor (Prefix AGH) Service Repair Manua...8fusejkdmd9i
1. The document provides step-by-step instructions for removing a governor from a Caterpillar 3116 engine, which includes disconnecting linkages, removing clips and bolts, and using special tools.
2. Instructions are also given for installing a new governor, which involves applying lubricant to seals, placing parts in position, and reconnecting linkages.
3. References are made to other documents for additional information on governor inspection and calibration.
Caterpillar Cat CS-531C Vibratory Compactor (Prefix 9RN) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing inlet and exhaust valve seats in a CS-531C vibratory compactor powered by a 3116 engine. It describes the required tools and steps to remove the valves, valve guides, and valve seat inserts from the cylinder head. It also outlines the installation procedure and specifies cleaning parts to prevent contaminants from causing premature wear. References are provided for guidelines on determining if parts can be reused.
Caterpillar Cat CS-433E, CP-433E Vibratory Compactor (Prefix DAC) Service Rep...8fusejkdmd9i
The document provides instructions for disassembling and assembling the piston motor (drum propel) on vibratory compactor models CS-433E and CP-433E. It describes removing and installing various parts like housing caps, seals, springs, pistons, and covers. The instructions include illustrations showing the assembly and require following proper safety procedures when relieving spring pressure.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Caterpillar Cat CS-573E, CP-573E Vibratory Compactor (Prefix CEB) Service Rep...8fusejkdmd9i
This document provides assembly instructions for installing a final drive planetary on vibratory compactor models CS-573E and CP-573E. It outlines 39 steps to assemble components like retaining rings, bearings, seals, gears, pins and discs. It also provides instructions for installing the assembled final drive planetary and checking brake piston displacement. Tools required include push-pullers, drivers, grease, thread lock compound and dial indicators.
Caterpillar Cat CS-583C Vibratory Compactor (Prefix 7NN) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing pistons and connecting rods in a CS-583C vibratory compactor powered by a 3116 engine. It outlines the required tools and safety notices. The procedures describe removing main crankshaft bearings, installing piston rings using compressors, inserting pistons and connecting rods into cylinders while tapping with hammers, and torquing connecting rod cap bolts to the specified values. References are provided for determining if parts can be reused.
Caterpillar Cat CS-573C Vibratory Compactor (Prefix 6LN) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing the engine oil filter base from a Caterpillar CS-573C vibratory compactor powered by a 3116 engine. The procedure involves first draining the engine oil. Then a special tool is used to remove the oil filter base from the engine block. Contaminants should be avoided to prevent wear. Reusable parts specifications are referenced.
Caterpillar Cat CS-573E and CP-573E Vibratory Compactor (Prefix ASZ) Service ...8fusejkdmd9i
This document provides installation instructions for a final drive planetary on vibratory compactor models CS-573E and CP-573E. It outlines 39 steps to install components like retaining rings, bearings, seals, gears, and brackets. Tools required include push-pullers, drivers, grease, thread lock compound, and dial indicators. Installation must be done in the correct sequence and components must be cleaned, inspected, and lubricated during assembly.
The document provides instructions for connecting the final drive, steering clutch, and brakes of a D6N track-type tractor. It instructs the user to install an O-ring seal onto the steering clutch and brakes assembly and position it onto the final drive. Bolts are then installed to connect the assemblies. The lifting device and tooling are removed once the connection is made.
Caterpillar Cat CS-573E, CP-573E Vibratory Compactor (Prefix CNN) Service Rep...8fusejkdmd9i
This document provides step-by-step instructions for disassembling the piston pump on a CS-573E and CP-573E vibratory compactor. It begins by describing how to remove the propel pumps and cleaning the component. It then lists 45 detailed steps to disassemble the various parts of the piston pump, including the head assembly, cylinder assembly, control assembly, cradle assembly, housing components, shaft, covers, and nozzles. Precautions are provided for relieving spring pressure. The document includes illustrations for each step.
Caterpillar Cat CS-563E, CP-563E Vibratory Compactor (Prefix CNG) Service Rep...8fusejkdmd9i
The document provides step-by-step instructions for disassembling the piston pump on a vibratory compactor. It lists 45 steps to remove components like the mounting flange, seals, couplings, valves, springs, pistons, housings and more. Detailed illustrations accompany each step. Cleanliness is important during disassembly to prevent dirt from entering parts. Marking component orientations aids reassembly. Disassembly of the control assembly and cylinder assembly are also described in detail.
This document provides assembly and disassembly instructions for the steering and implement pump on a D6H track-type tractor. It details 44 steps to disassemble the pump into its individual components and 38 steps to reassemble it. Key components that are disassembled include the cylinder barrel, pistons, swashplate, shaft, valves and housings. The document ensures each part is cleaned, inspected and lubricated before precise reassembly to factory specifications.
Caterpillar Cat CS-573D Vibratory Compactor (Prefix 2YZ) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-573D vibratory compactor powered by a 3116 engine. It lists the required tools and gives step-by-step procedures for removing the valve guides from the cylinder head and installing new guides. Safety notices are provided to keep parts clean and contain fluids during the process.
Caterpillar Cat CS-573D Vibratory Compactor (Prefix CMK) Service Repair Manua...8fusejkdmd9i
This document provides instructions for assembling pistons and connecting rods in a CS-573D Vibratory Compactor powered by a 3116 engine. It outlines the required tools and gives step-by-step instructions that include installing piston rings, connecting rod bearings, pistons onto connecting rods, and connecting rods onto the crankshaft. References are provided for determining reusability of parts and additional information.
Caterpillar Cat CS-563D VIBRATORY COMPACTOR (Prefix 1SZ) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing a cylinder head on a Caterpillar CS-563D vibratory compactor with a 3116 engine. The removal procedure involves removing several other engine components before removing the cylinder head. The installation procedure specifies cleaning and lubricating the cylinder head and block mating surfaces, installing a new gasket, and tightening the cylinder head bolts in a specific sequence to the specified torque.
Caterpillar Cat CS-533E VIBRATORY COMPACTOR (Prefix TJL) Service Repair Manua...8fusejkdmd9i
This document provides installation instructions for assembling and installing a piston pump on a CS-533E vibratory compactor. It outlines 35 steps for assembling piston pump components like seals, bearings, valves and fittings. It then describes 7 steps for installing the assembled pump, including attaching hoses and electrical connections. The overall procedure is to carefully assemble the pump components and then lift and secure the pump inside the compactor, completing all fluid and electrical connections.
Caterpillar Cat CS-533E, CP-533E Vibratory Compactor (Prefix BZE) Service Rep...8fusejkdmd9i
The document provides instructions for disassembling and assembling the piston motor (drum propel) of CS-533E and CP-533E vibratory soil compactors. The disassembly procedure involves removing 33 parts in sequential order, taking care with springs. The assembly procedure involves installing the same 33 parts in reverse order, also taking care with springs. Cleanliness is emphasized throughout to prevent damage to precision components.
Caterpillar Cat CS-533E and CP-533E Vibratory Compactor (Prefix ASL) Service ...8fusejkdmd9i
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CS-533E VIBRATORY COMPACTOR (Prefix TBE) Service Repair Manua...8fusejkdmd9i
This document provides instructions for disassembling and assembling the piston pump of a CS-533E vibratory soil compactor. It describes the required tools and gives step-by-step instructions to remove, disassemble, and assemble the pump. The instructions include removing seals, bolts, valves, housings, and other components. Precautions are provided to clean parts thoroughly and check components for wear.
Caterpillar Cat CS-531D Vibratory Compactor (Prefix 3AZ) Service Repair Manua...8fusejkdmd9i
1. The document provides instructions for removing and installing a governor from an engine. It describes using various tools to remove clips, pins, tubes, and seals before removing the governor.
2. To install the governor, the instructions specify applying lubricant to new seals and placing them on components before reinstalling parts in reverse order. Proper adjustment of the fuel setting is also mentioned.
3. Additional instructions are provided to remove the fuel injection control linkage by removing clips and pins connecting it to the governor. References are made to other documents for additional information.
Caterpillar Cat CS-531D Vibratory Compactor (Prefix 4MZ) Service Repair Manua...8fusejkdmd9i
This service repair manual provides instructions for installing a governor on a Caterpillar 3116 engine that powers a CS-531D vibratory compactor. The instructions include applying lubricant to O-rings, placing the governor in position, installing clips and bolts to secure it, and connecting the fuel injection control linkage. Tools required include governor pliers and various pins and pilots. The document provides illustrations and numbered steps for each part of the installation process.
Caterpillar Cat CS-531D Vibratory Compactor (Prefix AGH) Service Repair Manua...8fusejkdmd9i
1. The document provides step-by-step instructions for removing a governor from a Caterpillar 3116 engine, which includes disconnecting linkages, removing clips and bolts, and using special tools.
2. Instructions are also given for installing a new governor, which involves applying lubricant to seals, placing parts in position, and reconnecting linkages.
3. References are made to other documents for additional information on governor inspection and calibration.
Caterpillar Cat CS-531C Vibratory Compactor (Prefix 9RN) Service Repair Manua...8fusejkdmd9i
This document provides instructions for removing and installing inlet and exhaust valve seats in a CS-531C vibratory compactor powered by a 3116 engine. It describes the required tools and steps to remove the valves, valve guides, and valve seat inserts from the cylinder head. It also outlines the installation procedure and specifies cleaning parts to prevent contaminants from causing premature wear. References are provided for guidelines on determining if parts can be reused.
Caterpillar Cat CS-433E, CP-433E Vibratory Compactor (Prefix DAC) Service Rep...8fusejkdmd9i
The document provides instructions for disassembling and assembling the piston motor (drum propel) on vibratory compactor models CS-433E and CP-433E. It describes removing and installing various parts like housing caps, seals, springs, pistons, and covers. The instructions include illustrations showing the assembly and require following proper safety procedures when relieving spring pressure.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i02787464
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00906439
1. Loosen hose clamp (1) from breather hose (2).
2. Disconnect breather hose (2) from the crankcase breather.
3. Remove bolts (3).
Illustration 2 g00906442
Note: Remove tube assembly, if necessary.
4. Remove valve mechanism cover (4) and the gasket from the cylinder head. Discard the
gasket.
Installation Procedure
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4. Illustration 3 g00906442
1. Install the new gasket and valve mechanism cover (4) on the cylinder head.
Note: Ensure that the flat face of the gasket is toward the valve cover.
Illustration 4 g00906439
2. Install bolts (3).
3. Connect breather hose (2) to the crankcase breather.
4. Tighten hose clamp (1).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Feb 18 10:07:06 UTC+0800 2021
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5. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01761173
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00635152
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6. Typical example
Note: It is not necessary to remove the oil supply tube in order to remove the rocker shaft
assembly and the pushrods.
1. Remove nuts (1) and bolt (2) from the rocker shaft assembly. Begin with the end brackets
and move toward the center.
2. Remove rocker shaft assembly (3).
3. Remove the oil seal from the oil supply passage in the cylinder head.
Illustration 2 g00635153
Typical example
4. Remove pushrods (4). Place an identification mark on the pushrods for installation.
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7. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01744175
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
Note:
Illustration 1 g00635192
1. Use a screwdriver or a similar tool in order to remove retaining ring (1) and the washer from
both ends of the rocker shaft assembly.
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8. Illustration 2 g00908913
2. Remove rocker arm assembly (3) and bushing (4) from rocker shaft assembly (2).
Note: Place an identification mark on each of the components for installation.
3. Check the clearance between rocker arm assembly (3) and rocker shaft assembly (2).
Replace rocker arm if the clearance is larger than 0.13 mm (0.005 inch).
4. Remove shaft bracket (5) and rocker arm assembly (6).
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove springs (7).
6. Repeat Steps 2 through 5.
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9. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01778400
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
Note: Ensure that all of the oil holes in the rocker shaft and in the rocker arms are not plugged
before you begin the assembly procedure.
1. Lubricate all of the components with clean engine oil before assembly.
Illustration 1 g00909336
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10. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Install springs (7) .
3. Install rocker arm assembly (6) and shaft bracket (5) .
Note: The clearance between the rocker arm bushing and the rocker shaft is 0.03 to 0.09
mm (0.001 to 0.004 inch).
4. Install rocker arm assembly (3) and bushing (4) in rocker shaft assembly (2) .
Illustration 2 g00635192
5. Install retaining ring (1) and the washer.
End By: Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrod - Install".
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11. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01749382
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00635153
Typical example
1. Install pushrods (4).
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12. Note: Ensure that the pushrods are installed in the original location and that the pushrods
are seated in the valve lifters correctly.
2. Install a new oil seal in the oil supply hole in the cylinder head.
Illustration 2 g00635152
Typical example
3. Put rocker shaft assembly (3) in position on the cylinder head. Make sure that the
connection for the oil supply is installed correctly into the oil seal.
Note: Ensure that the adjustment screws are properly seated in the ends of pushrods (4).
Note: It may be necessary to loosen the adjustment screws on each rocker arm. This will
help prevent a bent valve or a bent pushrod during the installation of the rocker shaft.
4. Lubricate nuts (1) and bolt (2) with clean engine oil.
5. Install nuts (1) and bolt (2).
6. Alternately tighten the nuts and the bolt. Start from the center and work toward the outside.
Tighten the nuts and the bolt on an aluminum bracket to a torque of 40 N·m (30 lb ft).
Tighten the nuts and the bolt on a cast iron or a steel bracket to a torque of 75 N·m
(55 lb ft).
7. Adjust the inlet valve lash to 0.20 mm (0.008 inch) and adjust the exhaust valve lash to
0.45 mm (0.018 inch). Refer to Testing and Adjusting, "Air Inlet and Exhaust System" for
more information on adjusting the valve lash.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
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13. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01744832
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
a. Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles -
Remove".
b. Remove the air inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Remove".
c. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove
and Install".
d. Remove the water outlet manifold. Refer to Disassembly and Assembly, "Water Outlet Manifold -
Remove".
e. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
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14. Illustration 1 g00893273
Illustration 2 g00893110
1. Gradually loosen cylinder head bolts (1) in reverse numerical order. Refer to illustration 1. This will
help prevent distortion of the cylinder head.
2. Remove bolts (1) from cylinder head (2).
Illustration 3 g00893111
3. Install Tooling (A) and a suitable lifting device to cylinder head (2). Carefully lift cylinder head (2)
off the engine block. The weight of the cylinder head is approximately 61 kg (135 lb).
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15. NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
Illustration 4 g00893112
4. Remove cylinder head gasket (3).
Note: Note the location of dowels (4) on each end of the cylinder block. Dowels (4) hold cylinder
head gasket (3) in place while cylinder head (2) is installed.
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16. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01745021
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Note: Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure that there
is no debris in the cylinder bores.
Illustration 1 g00893112
1. Install cylinder head gasket (3) on dowels (4) on top of the cylinder block. The cylinder head gasket
(3) is stamped "FRONT TOP". Do not use any sealant or compound on the cylinder head gasket.
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17. Illustration 2 g00893111
2. Install Tooling (A) and a suitable lifting device to cylinder head (2). The weight of the cylinder head
is approximately 61 kg (135 lb).
3. Install cylinder head (2) on the cylinder block.
Note: Ensure that the cylinder head is positioned on dowels (4).
4. Remove Tooling (A).
Illustration 3 g00893110
5. Lubricate cylinder head bolts (1) with clean engine oil before installation.
6. Install bolts (1) on cylinder head (2).
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18. Illustration 4 g00893273
7. Tighten bolt (1) through bolt (32) in numerical order to a torque of 110 N·m (80 lb ft).
8. Tighten bolt (1) through bolt (32) again in numerical order to a torque of 110 N·m (80 lb ft).
9. Place an index mark on each bolt.
a. Turn the bolts that are marked with an "S" an additional 150 degrees (2.5 flats).
b. Turn the bolts that are marked with an "M" an additional 180 degrees (3.0 flats).
c. Turn the bolts that are marked with an "L" an additional 210 degrees (3.5 flats).
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
b. Install the water outlet manifold. Refer to Disassembly and Assembly, "Water Outlet Manifold -
Install".
c. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and
Install".
d. Install the air inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
e. Install the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles -
Install".
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19. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01745933
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00540954
1. Use Tooling (A) to remove lifters (1).
Note: Ensure that the lifters are marked with the appropriate cylinder number for
installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 2 g00540954
1. Use Tooling (A) to install lifters (1).
Note: Ensure that the lifters are seated correctly and that the lifters are in the correct
cylinders.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
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22. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01755583
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
a. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Shaft and Pushrod - Remove".
b. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
c. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
d. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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23. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Turn the engine upside-down so the valve lifters are held in a position away from the
camshaft.
Illustration 1 g00546803
2. Remove thrust washer (1). Make a note of the location of the hollow dowel (X) for
installation purposes.
Illustration 2 g00546869
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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24. 3. Carefully remove camshaft (2) from the engine.
Installation Procedure
Illustration 3 g00546869
Note: Ensure that camshaft (2) is clean. Lubricate camshaft (2) with clean engine oil prior
to installation.
1. Carefully install camshaft (2) in the engine.
Illustration 4 g00546803
2. Put thrust washer (1) in position. Make sure that thrust washer (1) is aligned with hollow
Dowel (X).
End By:
a. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
b. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
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25. c. Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Install".
d. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrods - Install".
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26. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i03140046
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A
1U-6671 Puller Gp 1
8S-4712 Bolt 2
1P-0510 Driver Group 1
Start By:
a. Remove the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
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27. Illustration 1 g00541128
1. Rotate the crankshaft until the timing marks on the crankshaft gear, the camshaft gear, and
the fuel injection pump gear are aligned, as shown.
Note: The timing marks on the idler gear may not be aligned. This is caused by the
difference in the speed of the rotation of the idler gear.
Illustration 2 g00541130
2. Remove bolt (1) and the washer from the camshaft gear (2).
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28. Illustration 3 g00541131
3. Install Tooling (A) and remove camshaft gear.
Note: Do not lose the key from the camshaft gear.
4. Inspect the camshaft gear for wear and damage. Replace the gear, if necessary.
Installation Procedure
Illustration 4 g00541130
1. Install camshaft gear (2) in the front housing.
Note: When you install the camshaft gear, ensure that the teeth that have the timing marks
are facing toward the front. Also, ensure that the key is aligned properly in the keyway. If
necessary, tap the gear with a soft hammer in order to seat the key in the keyway.
2. If necessary, remove the idler gear in order to align the gear teeth correctly.
3. Install the washer and bolt (1) on the camshaft gear. Tighten bolt (1) to a torque of 95 N·m
(70 lb ft).
Note: Ensure that the timing marks on the camshaft gear, the crankshaft gear, and the fuel
injection pump gear are aligned.
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29. 4. If a new camshaft gear is used, check the backlash of the camshaft gear. The minimum
backlash for a new gear is 0.08 mm (0.003 inch).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the fan. Refer to Disassembly and Assembly, "Fan - Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc.
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30. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-663E VIBRATORY COMPACTOR ASB
Configuration: CS-663E CP-663E Vibratory Compactor ASB00001-UP (MACHINE) POWERED BY 3056E Engine
Disassembly and Assembly
3056E Engine for Caterpillar Built Machines
Media Number -RENR2400-06 Publication Date -01/02/2006 Date Updated -03/05/2017
i01778792
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
Start By:
A. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. Illustration 1 g00546238
1. Use Tooling (A). Apply 4C-5591 Anti-Seize Compound to the threads of Tooling (A) .
Illustration 2 g00546333
2. Remove camshaft bearings (1) from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
8S-2241 Camshaft Bearing Tool Group 1
8H-0684 Ratchet Wrench 1
NOTICE
Keep all parts clean from contaminants.
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