Caterpillar Cat CS-533E and CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manual Instant Download.pdf

Service Repair Manual
Models
CS-533E and CP-533E
Vibratory Compactor

Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-533E VIBRATORY COMPACTOR ASL
Configuration: CS-533E CP-533E Vibratory Compactor ASL00001-UP (MACHINE) POWERED BY 3054C Engine
Disassembly and Assembly
CP-533E and CS-533E
Vibratory Soil Compactors
Machine Systems
Media Number -KENR3664-05 Publication Date -01/12/2009 Date Updated -17/12/2009
i01961191
Piston Pump (Vibratory) - Assemble
SMCS - 5070-016; 5652-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
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Illustration 1 g01018831
1. Install seal (35) and seal (36) .
2. Install bolts (34) and cover (35) .
3. Install bearings (33) .
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4. Raise the temperature of bearing (31) .
5. Install bearing (31) onto shaft (30) .
6. Install retaining ring (32) .
7. Install the bearings onto the swashplate.
8. Install swashplate (29) and shaft (30) .
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9. Install O-ring seal (27) and O-ring seal (28) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
10. Use Tooling (A) and a suitable press in order to install retaining ring (23) .
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11. Install retaining ring (23), spring (24), washer (25), and pins (26) into barrel (19) .
12. Install retainer (22) .
13. Install piston (21) into plate (20) .
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14. Install pistons (21) and plate (29) into barrel (19) .
15. Install barrel (19) .
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16. Install bearing (18) .
17. Install backup ring (17), O-ring seal (16), spring (15), and spring (14) into plug (13) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
18. Install plugs (13) .
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19. Install O-ring seal (12) onto plug (11) .
20. Install plug (11) .
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21. Install plate (10) .
22. Install bolts (8) and head (9) .
23. Install coils (7) onto valve assembly (3) .
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24. Install O-ring seals (6) onto valve assembly (3) .
25. Install nuts (5) onto valve assembly (3) .
26. Install O-ring seals (4) .
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CS-533E CP-533E Vibratory Compactor ASL00001-UP (MACHINE) POWERED ...
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27. Install bolts (2) and solenoid (3) .
28. Install retaining ring (1) .
End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Vibratory) -
Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 13 23:58:58 UTC+0800 2021
11/11
2021/3/13

Shutdown SIS
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CP-533E and CS-533E
Machine Systems
i01942502
Piston Pump (Vibratory) - Install
SMCS - 5070-012; 5652-012
Installation Procedure
Table 1
Required Tools
A 6V-2082 Lifting Hook 1
1. Attach a suitable lifting device and Tooling (A) to vibratory pump (2). Install vibratory
pump (2) and two bolts (4). The weight of the vibratory pump is approximately 40 kg (88
lb).
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2. Connect harness assembly (3) .
3. Connect four hose assemblies (1) on vibratory pump (1) .
End By: Install the steering pump. Refer to Disassembly and Assembly, "Gear Pump (Steering) -
Install".
Sat Mar 13 23:59:54 UTC+0800 2021
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Shutdown SIS
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CP-533E and CS-533E
Machine Systems
i01942613
Piston Pump (Drum Propel) - Remove
SMCS - 3203-011; 5070-011
Removal Procedure
Table 1
Required Tools
A 6V-2082 Lifting Hook 1
ZZ
6V-9508 Plug 4
6V-9829 Cap As 4
6V-9509 Plug 2
6V-9830 Cap As 2
6V-9511 Plug 3
6V-9832 Cap As 3
Start By:
A. Remove the vibratory pump. Refer to Disassembly and Assembly, "Piston Pump
(Vibratory) - Remove".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
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1. Loosen jam nut (1). Remove cotter pin (2) and pin (3). Move cable assembly (4) out of the
way.
2. Remove hose assembly (5) and hose assembly (6) .
3. Remove hose assembly (8) .
4. Disconnect harness assembly (7) .
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5. Remove bolt (9) and move linkage (10) out of the way.
6. Disconnect three hose assemblies (11) from propel pump (12) .
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7. Attach a suitable lifting device and Tooling (A) to propel pump (12). Remove bolts (13) and
remove propel pump (13) from the machine. The weight of the propel pump is
approximately 46 kg (102 lb).
Sun Mar 14 00:00:50 UTC+0800 2021
4/4
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Shutdown SIS
Previous Screen
CP-533E and CS-533E
Machine Systems
i02370479
Piston Pump (Drum Propel) - Disassemble
SMCS - 3203-015; 5070-015
Disassembly Procedure
Table 1
Required Tools
A 1P-0510 Driver Gp 1
B 8H-0663 Bearing Puller Gp 1
C Page 1P-0074 Bearing Puller Gp 1
Start By:
A. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Axle Propel
and Drum Propel) - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
Note: Regular maintenance and frequent inspections are routine precautions. Practice preventive
maintenance before damage occurs. Preventive maintenance can help to avoid a failure. If a failure
occurs, an accurate diagnosis of the cause can prevent a recurrence. Information is available to
analyze the failures of the piston pump and the motor. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
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Note: After disassembly has been completed, check the condition of all the components. Refer to
Guideline For Reusable Parts, SEBF8032, "Piston Pumps and Motors". During reconditioning,
correct any conditions that might have caused the original failure. Information is available to
analyze failures on the piston pumps and the motor. Refer to Special Publication, SEBD0641,
"Analyzing Axial Piston Pump and Motor Failures".
1. Remove bolts (2) and valve (3) from housing (1) .
2. Remove O-ring seals (4) .
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3. Remove bolts (5) and flange (6) .
4. Remove O-ring seal (7) .
5. Remove bolts (8) and head (9) .
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6. Remove plate (10) .
7. Remove O-ring seal (11).
8. Use Tooling (C) in order to remove bearing (12) .
9. Remove clip (13) and solenoid (14) .
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10. Remove cartridge (15) .
11. Remove O-ring seals (16) .
12. Remove adapter (17) .
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13. Remove O-ring seal (18) from adapter (17) .
14. Remove fittings (19) .
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15. Remove plug (20) .
16. Remove O-ring seal (21) from plug (20) .
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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17. Remove valve (22) .
18. Remove spring assembly (23), O-ring seal (24), and backup ring (25) from valve (22) .
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20. Remove spring assembly (27), O-ring seal (28), and backup ring (29) from valve (26) .
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22. Remove spool (36), guide (35), plunger (32), spring (34), guide (35), and O-ring seal (36)
from valve (30) .
23. Remove O-ring seal (37) and barrel (38) .
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24. Remove pistons (39) and retaining plate (40) from barrel (38) .
25. Remove retainer (41) from barrel (38) .
26. Use Tooling (A) and a suitable press in order to remove retaining ring (42) .
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27. Remove retaining ring (42), spring (43), washer (44), and pins (45) from barrel (38) .
28. Remove seal (46), O-ring seal (48), retaining ring (46A), and shaft (47) .
12/15
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29. Remove retaining ring (49). Use Tooling (B) in order to remove bearing (50) from shaft
(47) .
30. Remove swashplate (51) .
31. Remove bearing (52) and pin (53) from swashplate (51) .
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32. Remove bearing (54) from swashplate (51) .
33. Remove pin (55) and slide (56) from bearing (54) .
34. Remove bolts (57) and cover (58) .
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Caterpillar Cat CS-533E and CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manual Instant Download.pdf

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Caterpillar Cat CS-533E and CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manual Instant Download.pdf