This document provides instructions for removing and installing a cylinder head on a Caterpillar CS-563D vibratory compactor with a 3116 engine. The removal procedure involves removing several other engine components before removing the cylinder head. The installation procedure specifies cleaning and lubricating the cylinder head and block mating surfaces, installing a new gasket, and tightening the cylinder head bolts in a specific sequence to the specified torque.
๐ผ๐ฃ๐ฉ๐๐ฆ๐ช๐ ๐๐ก๐๐จ๐ฉ๐๐ ๐๐ง๐๐๐๐ง๐จ ๐๐จ ๐ซ๐๐ง๐ฎ ๐๐๐ข๐ค๐ช๐จ ๐๐ค๐ง ๐ข๐๐ฃ๐ช๐๐๐๐ฉ๐ช๐ง๐๐ฃ๐ ๐ฉ๐๐๐๐ง ๐ฅ๐ง๐ค๐๐ช๐๐ฉ๐จ. ๐๐ ๐๐๐ซ๐ ๐๐ก๐ก ๐ฉ๐๐ ๐ฅ๐ก๐๐จ๐ฉ๐๐ ๐๐ง๐๐ฃ๐ช๐ก๐๐จ ๐ช๐จ๐๐ ๐๐ฃ ๐๐ช๐ฉ๐ค๐ข๐ค๐ฉ๐๐ซ๐ ๐๐ฃ๐ ๐๐ช๐ฉ๐ค ๐ฅ๐๐ง๐ฉ๐จ ๐๐ฃ๐ ๐๐ก๐ก ๐ฉ๐๐ ๐๐๐ข๐ค๐ช๐จ ๐๐ค๐ข๐ฅ๐๐ฃ๐๐๐จ ๐๐ช๐ฎ ๐ฉ๐๐ ๐๐ง๐๐ฃ๐ช๐ก๐๐จ ๐๐ง๐ค๐ข ๐ช๐จ.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedesโ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Things to remember while upgrading the brakes of your carjennifermiller8137
ย
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your carโs brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
ย
Whatโs the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Groupโs EV platform โE-GMPโ!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
ย
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
ย
Discover the reasons why your BMWโs Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
In this presentation, we have discussed a very important feature of BMW X5 carsโฆ the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
ย
IBS monitors and manages your BMWโs battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
โข Scope: Provide support solutions to enhance agricultural productivity and sustainability.
โข Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
โข Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
โข Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
โข Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
โข Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
ย
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
ย
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
2. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930139
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-0083 Emery Polishing Paper 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
1/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g00629612
1. Remove support bracket (1) from rocker shaft assembly (4).
2. Remove valve rocker arms (2) and unit injector rocker arm (3) from rocker shaft assembly
(4).
Note: Do not force the rocker arms from the rocker shaft assembly. If necessary, use a piece
of Tooling (A) to lightly buff the surface of the shaft to aid in removal .
3. Check the adjustment screws on valve rocker arms (2) and unit injector rocker arm (3) for
damage.
4. Inspect rocker shaft assembly (4) for scratches and cracks.
Illustration 2 g00630277
5. Inspect bearing (5) on unit injector rocker arm (3). The bore in the rocker arm is
24.808 ยฑ 0.20 mm (0.9767 ยฑ 0.0079 inch). Refer to Specification, "Valve Rocker Arm and
Lifters". Replace the bearing, if necessary.
6. Ensure that button (6) on unit injector rocker arm (3) is not damaged. Also ensure that the
retaining ring for button (6) is in place.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:13:03 UTC+0800 2021
2/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930194
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
1/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 1 g00630277
1. Install button (6) and the retaining ring, if necessary.
2. Place clean engine oil on a new bearing (5) prior to installation.
3. Ensure that the oil hole in bearing (5) is aligned with the oil hole in the rocker arm. Hone
the bearing, if necessary. Refer to the Specifications Module for the correct dimensions.
Illustration 2 g00629612
4. Lubricate rocker shaft assembly (4) with clean engine oil.
5. Install valve rocker arms (2) and unit injector rocker arm (3) on rocker shaft assembly (4).
6. Install support bracket (1) on rocker shaft assembly (4).
End By:
a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:13:59 UTC+0800 2021
2/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02736495
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 146-2597 Pushrod Holder 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the rocker shaft, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8267, "Rocker Arms and Rocker Arm Shafts for
3114 and 3116 Engines".
1. Install the pushrods in the engine. The base of the pushrod should be in the seat of the
pushrod lifter.
2. Install Tooling (A).
1/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 1 g00629575
3. Position rocker shaft assembly (2) in the engine. Line up the pushrods with the rocker arms.
4. Install bolts (1) in rocker shaft assembly (2). Tighten the bolts to a torque of 28 ยฑ 7 Nยทm
(21 ยฑ 5 lb ft).
5. Remove Tooling (A) from the pushrods.
6. Adjust the valve lash on all of the adjustment screws. Refer to Testing and Adjusting,
"Engine Valve Lash - Inspect/Adjust".
7. Repeat the procedure for the remaining rocker shaft assemblies.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:14:54 UTC+0800 2021
2/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01935828
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection
Control Linkage - Remove".
d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove".
g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 1 g01007597
Typical example
1. Attach a suitable lifting device to the cylinder head.
2/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 2 g00654709
2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove
the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs
approximately 85 kg (187 lb).
Illustration 3 g00611342
3. Remove cylinder head gasket (3).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:15:50 UTC+0800 2021
3/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i04147334
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4876 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
1/5
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g00611342
Typical example
2. Install a new cylinder head gasket (3) .
Note: For information on the cylinder head gasket for 3116 engines, refer to Special
Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage".
Illustration 2 g01007597
Typical example
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to
install the cylinder head.
3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly
onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block.
2/5
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 3 g00654709
4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability
of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301,
"Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head
bolts (1) and (2) , if necessary.
5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) .
Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure.
Illustration 4 g00641677
3114 Cylinder head
3/5
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 5 g00611358
6. Tighten the cylinder head bolts according to the following procedure:
7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ยฑ 15 Nยทm
(221 ยฑ 11 lb ft).
8. Loosen bolts (1) through bolt (14) to a torque of 0 Nยทm.
9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ยฑ 15
Nยทm (96 ยฑ 11 lb ft).
10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ยฑ 15
Nยทm (96 ยฑ 11 lb ft).
11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90ยฐ (1/4 turn).
12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ยฑ 7 Nยทm (41 ยฑ
5 lb ft).
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
c. Install the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing- Remove and Install".
d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control
Linkage - Install".
f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
4/5
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:16:46 UTC+0800 2021
5/5
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930413
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
1/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 1 g00747310
1. Remove bolts (1) from cover (2).
2. Carefully remove cover (2) and the gasket.
Note: It may be necessary to remove the governor in order to remove the cover at the front
of the engine.
Illustration 2 g00629677
3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2).
Installation Procedure
2/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 3 g00629677
1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4).
Illustration 4 g00747310
2. Position the gasket and cover (2) on the engine.
3. Install bolts (1) in cover (2).
End By:
3/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:17:42 UTC+0800 2021
4/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930426
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Note: The air compressor was removed in order to accommodate the engine repair stand.
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. This is for timing during installation.
Illustration 1 g01007643
Typical example
2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
2/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 2 g01007645
3. Remove bolts (4) and camshaft retainer plate (6).
4. Remove camshaft gear (5) and camshaft (3) from the cylinder block.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:18:37 UTC+0800 2021
3/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01936378
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Lubricate the camshaft and the camshaft bearings with clean engine oil.
1/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Illustration 1 g01007645
2. Carefully install camshaft (3) and camshaft gear (5) in the engine.
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
Illustration 2 g01007643
Typical example
3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
2/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. 4. Install camshaft retainer plate (6) and bolts (4).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:19:33 UTC+0800 2021
3/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01171077
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00611152
NOTICE
1/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
27. Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Place the camshaft and camshaft gear (1) in a suitable press. Press the camshaft from
camshaft gear (1).
Installation Procedure
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Illustration 2 g00611152
1. Heat the camshaft gear to a maximum temperature of 315 ยฐC (600 ยฐF).
2. Align the key in the camshaft with the groove (keyway) in the camshaft gear.
3. Install the camshaft gear on the end of the camshaft.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:20:29 UTC+0800 2021
2/2
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02183087
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
29. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly
purposes.
1. Use Tooling (A) to remove the camshaft bearings from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. Illustration 2 g01104579
1. Use Tooling (A) to install all of the camshaft bearings except for the front bearing. Orient
oil hole (1) in each bearing so that oil hole (1) is located at the top of the bore.
2. Use Tooling (A) to install the front camshaft bearing. Align oil hole (1) in the front
camshaft bearing with the oil hole in the cylinder block. Locate joint (2) in the front
camshaft bearing in the proper position.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Mar 28 18:21:25 UTC+0800 2021
4/4
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
33. Shutdown SIS
Previous Screen
Product: VIBRATORY COMPACTOR
Model: CS-563D VIBRATORY COMPACTOR 1SZ
Configuration: CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01572486
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/3
CS-563D Compactor-Military 1SZ00001-UP (MACHINE) POWERED BY 3116 Engi...
2021/3/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...