This document provides instructions for removing and installing inlet and exhaust valves, valve guides, and the engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to remove the cylinder head to access the valves. Procedures are provided for removing and installing the valves, guides, and oil cooler. Precautions are outlined to prevent contamination and contain fluids.
1. The document provides instructions for removing and installing inlet and exhaust valves and valve guides on a Caterpillar C4.2 engine.
2. The removal procedure includes using various tools to compress the valve springs, remove the valve keepers and other components, and extract the valves and valve guides.
3. The installation procedure specifies cleaning and lubricating the components, and using tools to reinstall the valve guides at the proper height and compress the springs to reinstall the valves and associated parts.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and an engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to disassemble and remove the components, cleaning requirements, and installation procedures.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and an engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to disassemble components like removing valve springs and stem seals, and installing new valve stem seals. Precautions are outlined to keep parts clean and contain fluids during the repair work.
Caterpillar cat 323 d l excavator (prefix gtf) service repair manual (gtf0000...fjjsekmsmmes
This document provides instructions for removing and installing inlet and exhaust valve seats in a C6.4 engine. It describes using various tools to remove the valves, valve guides, and valve seat inserts from the cylinder head. It also details how to clean, inspect, and lubricate components before reinstalling the valve seat inserts, guides, and valves in the proper order and orientation. Protective equipment is recommended to safely compress springs during the process.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...fusjekkdmdmd2w
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a C6.4 engine. It describes using various tools to compress springs, remove components, and install new parts. Removal involves turning the cylinder head upside down, then using a valve seat extractor tool to pull out old inserts. Installation requires cleaning components, lubricating guides, and pressing new inserts into place with an installer tool so they protrude the correct amount. Proper cleaning, compression, and tool use is emphasized to prevent damage and ensure correct assembly.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...ufjksemd8ujd
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...jdkskmdmdm
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly, including cleaning, inspection, and installation of new parts.
- Precautions are provided to keep parts clean, contain fluids, and properly release spring pressure to prevent injury when working on the valves and guides.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...prmy389342
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
1. The document provides instructions for removing and installing inlet and exhaust valves and valve guides on a Caterpillar C4.2 engine.
2. The removal procedure includes using various tools to compress the valve springs, remove the valve keepers and other components, and extract the valves and valve guides.
3. The installation procedure specifies cleaning and lubricating the components, and using tools to reinstall the valve guides at the proper height and compress the springs to reinstall the valves and associated parts.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and an engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to disassemble and remove the components, cleaning requirements, and installation procedures.
The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and an engine oil cooler on a Caterpillar C4.2 engine. It describes the required tools and steps to disassemble components like removing valve springs and stem seals, and installing new valve stem seals. Precautions are outlined to keep parts clean and contain fluids during the repair work.
Caterpillar cat 323 d l excavator (prefix gtf) service repair manual (gtf0000...fjjsekmsmmes
This document provides instructions for removing and installing inlet and exhaust valve seats in a C6.4 engine. It describes using various tools to remove the valves, valve guides, and valve seat inserts from the cylinder head. It also details how to clean, inspect, and lubricate components before reinstalling the valve seat inserts, guides, and valves in the proper order and orientation. Protective equipment is recommended to safely compress springs during the process.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...fusjekkdmdmd2w
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a C6.4 engine. It describes using various tools to compress springs, remove components, and install new parts. Removal involves turning the cylinder head upside down, then using a valve seat extractor tool to pull out old inserts. Installation requires cleaning components, lubricating guides, and pressing new inserts into place with an installer tool so they protrude the correct amount. Proper cleaning, compression, and tool use is emphasized to prevent damage and ensure correct assembly.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...ufjksemd8ujd
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...jdkskmdmdm
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly, including cleaning, inspection, and installation of new parts.
- Precautions are provided to keep parts clean, contain fluids, and properly release spring pressure to prevent injury when working on the valves and guides.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...prmy389342
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...8ufjsekddm8u
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...f8uesjdkdmdm
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using specialized tools to compress valve springs, extract valve guides and seats, and properly install replacement parts.
- Technicians must take care to keep all parts clean and contain fluids, and follow the exact procedures and torque specifications.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...fijsekkdmdm2w
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using specialized tools to compress valve springs, extract valve guides and seats, and properly install replacement parts.
- Technicians must take care to keep components clean and properly orient parts, and follow safety procedures when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a C6.4 engine. It describes using various tools to compress springs, remove components, and install new parts. Removal involves turning the cylinder head upside down, then using a valve seat extractor tool to pull out old inserts. Installation requires cleaning components, lubricating guides, and pressing new inserts into place with a dedicated tool until they are flush with the cylinder head surface.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...fujkskemdmdm4r
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using tooling to compress valve springs and remove components, cleaning parts, lubricating new components, and ensuring proper protrusion of installed parts.
- Safety notices warn of risks such as being struck by released spring forces and containing fluids during inspection and repair.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...km7seydwuhdw
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using tooling to compress valve springs and remove components, cleaning parts, lubricating new components, and ensuring proper protrusion of installed parts.
- Safety notices warn of risks such as being struck by released spring forces and containing fluids during inspection and repair.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using specialized tools to compress valve springs, extract valve guides and seats, and properly install replacement parts.
- Technicians must take care to keep all parts clean and contain fluids, and follow the exact procedures and torque specifications.
Caterpillar cat 323 d l excavator (prefix gtf) service repair manual (gtf0000...fjjskekdmmme
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly, including cleaning, inspection, and installation of new parts.
- Precautions are provided to keep parts clean, contain fluids, and wear protective equipment when working with spring-loaded components.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove/install components in the listed order.
- The engine oil cooler, requiring disconnecting hoses and removing mounting screws.
- The engine oil relief valve, requiring removing a plug, seal and spring to access the valve.
- The engine oil pump, accessible after removing the front housing, then removing cover screws and rotors.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove/install components in the specified order.
- The engine oil cooler, involving disconnecting hoses and removing/installing seals and screws.
- The engine oil relief valve, requiring removal of a plug, seal and spring before installing in reverse order.
- The engine oil pump, which is removed by taking off a cover and rotors before installation in reverse order.
Safety precautions are provided for components with spring forces, and torque specifications are given for certain fasteners.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, describing the tools needed and step-by-step removal and installation procedures.
- The engine oil cooler, with illustrations showing its location and the removal and installation steps.
- The engine oil relief valve, again with illustrations and notes on removing the spring and related components.
- The engine oil pump, located in the front housing, with instructions to remove it and reinstall it.
- The water pump, noting safety precautions when working with hot coolant, and illustrated steps for removing and installing the pump, belt, and related parts
This document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Inlet and exhaust valves, describing the tools needed and step-by-step removal and installation procedures.
- The engine oil cooler, showing the process to disconnect hoses and remove/install the cooler.
- The engine oil relief valve, noting the spring force and steps to remove the plug, spring, and valve.
- The engine oil pump, listing the removal of cover and rotors and installation in reverse order.
- The water pump, outlining draining the cooling system, loosening guards and belts, and removing/installing the pump.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fijsekkdmdm2w
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
This document provides assembly instructions for a piston pump used in a wheeled excavator model M320F. It consists of 50 steps to assemble the various components of the pump in the correct order. The components include springs, retainers, seals, valves, plates, bushings, shafts, and other parts. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M320F wheeled excavator. It lists the required tools and gives step-by-step procedures for removing and installing components such as the carrier housing, planetary gears, brake discs, seals, and bearings. Clearances for the brake discs are also specified to ensure proper functioning.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
Caterpillar Cat M315 Excavator (Prefix 7ML) Service Repair Manual (7ML00001-0...orrf0370383
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes notices about containing fluids, keeping parts clean, and lists required tools. The step-by-step instructions describe disconnecting hoses and electrical connections, removing mounting bolts and components, and installing parts in reverse order while applying sealant compounds as needed. Illustrations show the component locations and part numbers.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting components before installation and removing components in reverse order of installation.
2. Installing the front plate and gears, including adjusting backlash between gears.
3. Lubricating and torquing fasteners to specified values.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
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Similar to Caterpillar Cat 311D LRR Excavator (Prefix CLA) Service Repair Manual (CLA00001 and up).pdf
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...8ufjsekddm8u
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly and installation and assembly.
- Safety notices are included to handle parts and fluids properly and avoid injury when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...f8uesjdkdmdm
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using specialized tools to compress valve springs, extract valve guides and seats, and properly install replacement parts.
- Technicians must take care to keep all parts clean and contain fluids, and follow the exact procedures and torque specifications.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...fijsekkdmdm2w
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using specialized tools to compress valve springs, extract valve guides and seats, and properly install replacement parts.
- Technicians must take care to keep components clean and properly orient parts, and follow safety procedures when working with compressed springs.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on a C6.4 engine. It describes using various tools to compress springs, remove components, and install new parts. Removal involves turning the cylinder head upside down, then using a valve seat extractor tool to pull out old inserts. Installation requires cleaning components, lubricating guides, and pressing new inserts into place with a dedicated tool until they are flush with the cylinder head surface.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...fujkskemdmdm4r
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using tooling to compress valve springs and remove components, cleaning parts, lubricating new components, and ensuring proper protrusion of installed parts.
- Safety notices warn of risks such as being struck by released spring forces and containing fluids during inspection and repair.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual (GTF00001...km7seydwuhdw
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using tooling to compress valve springs and remove components, cleaning parts, lubricating new components, and ensuring proper protrusion of installed parts.
- Safety notices warn of risks such as being struck by released spring forces and containing fluids during inspection and repair.
Caterpillar Cat 323D L Excavator (Prefix GTF) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- Key steps include using specialized tools to compress valve springs, extract valve guides and seats, and properly install replacement parts.
- Technicians must take care to keep all parts clean and contain fluids, and follow the exact procedures and torque specifications.
Caterpillar cat 323 d l excavator (prefix gtf) service repair manual (gtf0000...fjjskekdmmme
- The document provides instructions for removing and installing inlet and exhaust valves, valve guides, and valve seat inserts on a C6.4 engine.
- It describes the required tools and gives step-by-step procedures for removal and disassembly, including cleaning, inspection, and installation of new parts.
- Precautions are provided to keep parts clean, contain fluids, and wear protective equipment when working with spring-loaded components.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove/install components in the listed order.
- The engine oil cooler, requiring disconnecting hoses and removing mounting screws.
- The engine oil relief valve, requiring removing a plug, seal and spring to access the valve.
- The engine oil pump, accessible after removing the front housing, then removing cover screws and rotors.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove/install components in the specified order.
- The engine oil cooler, involving disconnecting hoses and removing/installing seals and screws.
- The engine oil relief valve, requiring removal of a plug, seal and spring before installing in reverse order.
- The engine oil pump, which is removed by taking off a cover and rotors before installation in reverse order.
Safety precautions are provided for components with spring forces, and torque specifications are given for certain fasteners.
This document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, describing the tools needed and step-by-step removal and installation procedures.
- The engine oil cooler, with illustrations showing its location and the removal and installation steps.
- The engine oil relief valve, again with illustrations and notes on removing the spring and related components.
- The engine oil pump, located in the front housing, with instructions to remove it and reinstall it.
- The water pump, noting safety precautions when working with hot coolant, and illustrated steps for removing and installing the pump, belt, and related parts
This document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
- Inlet and exhaust valves, describing the tools needed and step-by-step removal and installation procedures.
- The engine oil cooler, showing the process to disconnect hoses and remove/install the cooler.
- The engine oil relief valve, noting the spring force and steps to remove the plug, spring, and valve.
- The engine oil pump, listing the removal of cover and rotors and installation in reverse order.
- The water pump, outlining draining the cooling system, loosening guards and belts, and removing/installing the pump.
Caterpillar Cat 312D2 and 312D2 L Excavator (Prefix EAB) Service Repair Manua...fijsekkdmdm2w
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, torquing bolts in sequences, and refilling fluids before installing removed components.
Similar to Caterpillar Cat 311D LRR Excavator (Prefix CLA) Service Repair Manual (CLA00001 and up).pdf (14)
This document provides assembly instructions for a piston pump used in a wheeled excavator model M320F. It consists of 50 steps to assemble the various components of the pump in the correct order. The components include springs, retainers, seals, valves, plates, bushings, shafts, and other parts. Precautions are provided for parts that are spring loaded to prevent injury during assembly.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of a M320F wheeled excavator. It lists the required tools and gives step-by-step procedures for removing and installing components such as the carrier housing, planetary gears, brake discs, seals, and bearings. Clearances for the brake discs are also specified to ensure proper functioning.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
Caterpillar Cat M315 Excavator (Prefix 7ML) Service Repair Manual (7ML00001-0...orrf0370383
This document provides instructions for removing and installing a swing motor and swing drive on an M315 excavator. It describes releasing hydraulic pressure, draining oil, disconnecting hoses, and removing and installing various components like bolts, seals, and motors. Safety precautions are provided regarding containing fluids, releasing pressure, and preventing personal injury. Detailed step-by-step instructions are given for disassembly and reassembly.
The document provides removal and installation instructions for a precooler, water temperature regulator housing, water pump, and other engine components. It includes notices about containing fluids, keeping parts clean, and lists required tools. The step-by-step instructions describe disconnecting hoses and electrical connections, removing mounting bolts and components, and installing parts in reverse order while applying sealant compounds as needed. Illustrations show the component locations and part numbers.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting components before installation and removing components in reverse order of installation.
2. Installing the front plate and gears, including adjusting backlash between gears.
3. Lubricating and torquing fasteners to specified values.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page service manual excerpt that describes:
1) Required tools and safety notices
2) Removal procedure which includes supporting the engine, removing bolts and lifting the housing off
3) Installation procedure which includes cleaning, applying sealant, positioning the housing and tightening bolts in a specific sequence and torque.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
1) The document provides disassembly and assembly instructions for removing and installing various components of a C18 industrial engine, including the power take-off drive group, vibration damper and pulley, crankshaft front seal, and front cover.
2) The instructions include lists of required tools and detailed step-by-step procedures with accompanying illustrations.
3) Special notes are provided regarding keeping parts clean, inspecting components, and not using lubricants during certain installation procedures.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Removing and installing the fuel priming pump.
- Removing the fuel filter base and disassembling/assembling its components.
- Removing and installing the fuel transfer pump.
- Removing the electronic unit injectors.
The summaries provide concise overviews of the removal and installation procedures for each component in 3 sentences or less.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C18 Industrial Engine, including:
1) Removing and installing the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) Disassembling and assembling the fuel filter base to replace seals and fittings.
3) Procedures include disconnecting fuel lines and electrical connections, marking parts for reinstallation, and applying thread lock compounds. Safety notices advise containing fluids and preventing contamination.
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and the engine oil filter base on a Caterpillar C11 industrial engine. The procedures describe using various tools to remove and install components in a specific sequence, and include notices about keeping parts clean and containing fluids.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine. It describes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, and the engine oil cooler. The document contains illustrations and lists required tools for each procedure.
This document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger from a C9.3 Industrial Engine. The unit injector removal procedure involves disconnecting electrical and fuel lines, loosening mounting bolts, and extracting the injector. Installation requires cleaning, lubricating seals, and tightening bolts. The sleeve procedure includes draining coolant, cutting threads to remove the old sleeve, cleaning the bore, applying retaining compound to the new sleeve, and installing with a hammer and driver. The turbocharger removal involves disconnecting coolant and air lines and removing mounting nuts. Installation requires applying anti-seize to bolts and tightening clamps and nuts.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for reinstalling components.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse steps for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar C11 engine. The removal procedure involves using various tools to remove 12 different components in 11 steps. The installation procedure involves 14 steps of reinstalling components and includes notes about matching dimensions and applying threadlock. Tools, torque specifications, and cautions are provided.
This document provides instructions for disassembling and assembling the piston pump of the steering system on a Caterpillar 962K wheel loader. The disassembly procedure outlines 28 steps to remove components like bolts, valves, spools, springs, and bearings. The assembly procedure describes 34 steps and cautions to install these components in reverse order and ensure proper spring tension, seals, and shaft clearance. Precautions are included to prevent injury from released spring forces.
This document provides instructions for assembling and disassembling parts of a 962K wheel loader. It includes 37 steps to assemble a piston pump, with diagrams showing each step. It also provides procedures for removing and installing a main control valve and electrohydraulic control components, with warnings about releasing pressure before servicing hydraulic systems.
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which includes removing valves, spools, plugs, springs, and other internal components. The assembly section details 34 steps for reinstalling these parts in the reverse order and adjusting axial shaft end play.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02767800
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
C 5P-1720 Seal Pick 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the location and orientation of all components for assembly purposes.
1. Clean the bottom face of the cylinder head. Check the depth of the valves below the face of
the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder
Head Valves" for the correct dimensions.
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3. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Illustration 1 g01376164
Typical Example
3. Use a suitable lifting device in order to position cylinder head (1) onto Tooling (A) with the
valve springs upward. The weight of cylinder head (1) is approximately 70 kg (155 lb).
Note: Ensure that cylinder head (1) is kept on a clean, soft surface in order to prevent
damage to the machined face.
Illustration 2 g01376174
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4. Illustration 3 g01376184
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (B) on cylinder head (1) in order to compress valve spring (5) .
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (B) in order to remove valve keepers (3). Do not
compress the spring so that valve spring retainer (4) touches valve stem seal (6) .
6. Slowly release the pressure on Tooling (B) .
7. Remove valve spring retainer (4). Remove valve spring (5). Remove valve (2) .
8. Use Tooling (C) in order to remove valve stem seal (6) .
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5. 9. Repeat Steps 4 through 7 for the remaining valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
D 312-8755 Valve Stem Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages and all lubrication passages in the cylinder head are free from debris. Follow Steps
1.a through 1.d in order to inspect the components of the cylinder head assembly. Replace
any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to Testing and Adjusting,
"Cylinder Head Inspect".
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and Testing and Adjusting, "Valve Guide - Inspect" for further
information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves ".
e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves ".
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6. Illustration 4 g01376184
Illustration 5 g01376926
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
2. Lubricate the stem of valve (2) with clean engine oil. Install valve (2) in the appropriate
position in the cylinder head. Check the depth of valve (2) below the face of the cylinder
head. Refer to Testing and Adjusting, "Valve Depth - Inspect" for more information.
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7. 3. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (6). Use Tooling (C) in order to install new valve stem seal (6) onto the valve guide.
4. Install valve spring (5) onto the cylinder head. Position valve spring retainer (4) on valve
spring (5) .
5. Install Tooling (B) in the appropriate position on cylinder head (1) in order to compress
valve spring (5) .
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Apply sufficient pressure to Tooling (B) in order to install valve keepers (3). Do not
compress spring (5) so that valve spring retainer (4) touches valve stem seal (6) .
7. Carefully release the pressure on Tooling (B) .
8. Repeat Steps 2 through 7 for the remaining valves.
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i04625005
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 384-8861 Valve Guide Remover 1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
Typical Example
1. Attach Tooling (B) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
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10. Illustration 2 g01377121
2. Use Tooling (A) in order to remove valve guides (2) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8862 Valve Guide Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 3 g01377130
1. Lubricate the outside of valve guides (2) (not shown) with clean engine oil.
2. Use Tooling (E) in order to install new valve guides (2) . Install valve guide (2) so that
valve guide (2) protrudes 16.000 mm (0.6299 inch) above Surface (X) of cylinder head (1) .
End By:
a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
b. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 30 22:08:24 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02768108
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
A. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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13. 1. Drain the coolant into a suitable container for storage or disposal. Refer to Operation and
Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01384719
2. Remove bolts (1) .
3. Remove bolts (2) and remove engine oil cooler (3). Remove gasket (4) (not shown) from the
engine cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02746254
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
a. Remove the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior of the
components should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Precision components can be damaged by contaminants or by dirt. Perform disassembly
procedures on a clean work surface. Keep components covered and protected at all times.
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15. Illustration 1 g01375411
1. Remove bolts (9) and the washers. Remove cover (8) and gasket (7).
2. Remove nuts (5) and the washers from engine oil cooler cover (4). Remove nuts (6) and the washers
from engine oil cooler cover (4).
3. Remove engine oil cooler core (2) from engine oil cooler cover (4). Remove gaskets (1) and (3).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02746255
Engine Oil Cooler - Assemble
SMCS - 1378-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid.
Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts
which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for
replacement. Dirt and other contaminants can damage the precision component. Perform assembly
procedures on a clean work surface. Keep components covered and protected at all times.
Note: Check the gaskets for damage. Replace the components, if necessary.
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17. Illustration 1 g01375411
1. Install gaskets (3) and (1) to engine oil cooler core (2). Position engine oil cooler core (2) to engine
oil cooler cover (4).
2. Install the washers and nuts (6). Install the washers and nuts (5).
3. Install gasket (7) and position cover (8). Install the washers and bolts (9).
End By:
a. Install the engine oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 30 22:11:11 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02768201
Engine Oil Cooler - Install
SMCS - 1378-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets for wear or for damage. Replace the components, if necessary.
Illustration 1 g01384719
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19. 1. Install gasket (4) (not shown). Position engine oil cooler (3) and install bolts (2). Tighten
bolts (2) to a torque of 17 ± 2 N·m (13 ± 1 lb ft).
2. Install bolts (1). Tighten bolts (1) to a torque of 32 ± 3 N·m (24 ± 2 lb ft).
3. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant (ELC) - Change".
End By: Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Nov 30 22:12:07 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02768236
Engine Oil Relief Valve - Remove and Install
SMCS - 1315-010
Removal Procedure
Start By:
A. Remove the electronic control module. Refer to Disassembly and Assembly, "Electronic
Control Module - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
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21. Illustration 1 g01384786
1. Remove engine oil relief valve (1). Do not remove bolt (2) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
Illustration 2 g01384786
1. Install engine oil relief valve (1). Tighten engine oil relief valve (1) to a torque of 49 ± 5
N·m (36 ± 4 lb ft). Do not remove bolt (2) .
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22. End By: Install the electronic control module. Refer to Disassembly and Assembly, "Electronic
Control Module - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02751881
Engine Oil Bypass Valve - Remove and Install
SMCS - 1306-010-BV
Removal Procedure
Start By:
a. Remove the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01377713
1. Remove engine oil bypass valve (1). Remove gasket (2) (not shown). Discard gasket (2).
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01377713
1. Install a new gasket (2) (not shown). Install engine oil bypass valve (1). Tighten engine oil
bypass valve (1) to a torque of 69 ± 5 N·m (51 ± 4 lb ft).
End By:
a. Install the oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 311D LRR EXCAVATOR CLA
Configuration: 311D LRR Excavator CLA00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
C4.2 Engine for Caterpillar Built Machines
Media Number -KENR8105-04 Publication Date -01/06/2013 Date Updated -12/06/2013
i02741773
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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27. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00607826
Note: Illustration 1 does not show that the front housing is removed from the cylinder
block.
1. Remove bolts (1) from the cover (2).
2. Remove cover (2) for the engine oil pump from the front housing. Remove gasket (3) (not
shown).
Illustration 2 g00607770
3. Remove driven gear (4) for the oil pump. Pull the gear straight out of the front housing (5)
(slip fit).
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