This document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in a 3054 engine. The removal process involves removing the cylinder head, oil pump, and piston cooling jets before pushing the pistons and connecting rods out of the cylinder block. Disassembly requires using tools to remove the piston rings and pins. Assembly requires lubricating and pressing components, and ensuring proper ring and bearing installation. Installation involves cleaning, lubricating, and inserting the assembled pistons and connecting rods into the cylinder liner and connecting to the crankshaft.
The document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in an excavator engine. Key steps include:
1. Removing the cylinder head, oil pump, and piston cooling jets before removing pistons and connecting rods.
2. Using ridge reamers and ring expanders to remove piston rings and pins, keeping components clean to prevent wear.
3. Reaming bushings, installing bearings and rings, and lubricating components with oil during assembly.
4. Aligning ring gaps, using compressors to insert pistons, and torquing bolts during installation back into the engine.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the front housing once the timing advance is installed.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...ufjskekdjdmw2
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fjskemmd4r
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
The document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in an excavator engine. Key steps include:
1. Removing the cylinder head, oil pump, and piston cooling jets before removing pistons and connecting rods.
2. Using ridge reamers and ring expanders to remove piston rings and pins, keeping components clean to prevent wear.
3. Reaming bushings, installing bearings and rings, and lubricating components with oil during assembly.
4. Aligning ring gaps, using compressors to insert pistons, and torquing bolts during installation back into the engine.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 312 b l excavator (prefix 6sw) service repair manual (6sw0000...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the front housing once the timing advance is installed.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...ufjskekdjdmw2
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fjskemmd4r
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fujsked9dikdkd
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fujskekdjdmd
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...gen78guozun
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...jfkksemmdmd
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for removing and installing the camshaft on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Turning the engine upside down, removing the thrust washer and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft prior to installation and carefully reinstalling it along with the thrust washer.
The document provides instructions for removing and installing a camshaft on a Caterpillar 3054 engine. The key steps are:
1. Remove components like the rocker shaft and pushrods to access the camshaft.
2. Turn the engine upside down and remove the thrust washer and camshaft.
3. To install, lubricate the camshaft and carefully install it in the engine along with the thrust washer. Reinstall the removed components.
This document provides instructions for removing and installing the camshaft on a 3054 engine. The removal procedure involves turning the engine upside down, removing the thrust washer and carefully removing the camshaft. The installation procedure specifies lubricating the camshaft with oil prior to installation and ensuring the thrust washer is aligned with the hollow dowel. Proper alignment of timing marks during installation is also emphasized.
The document provides instructions for removing and installing a camshaft on a Caterpillar 3054 engine. The key steps are:
1. Remove components like the rocker shaft and pushrods to access the camshaft.
2. Turn the engine upside down and remove the thrust washer and camshaft.
3. To install, lubricate the camshaft and carefully install it in the engine along with the thrust washer. Reinstall the removed components.
This document provides instructions for removing and installing the camshaft on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Turning the engine upside down, removing the thrust washer and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft prior to installation and carefully reinstalling it along with the thrust washer.
CASE IH Rowtrac 370 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH tractors and covers safety rules, engine systems, transmission systems, front and rear axle systems, power take-off systems, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering systems, wheels, tracks and suspensions, cab climate control, electrical systems, and bodywork. It provides maintenance and repair instructions for qualified service personnel.
CASE IH Quadtrac 620 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Each section provides information and specifications to service and repair the components.
CASE IH Quadtrac 580 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Each section provides information and specifications to service and repair the components.
CASE IH Quadtrac 540 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains information on the engine, transmission, front and rear axle systems, power take-off, brakes, hydraulic systems, frames, steering, wheels, tracks, cab climate control, and electrical systems. The manual is intended to assist technicians with servicing and repair.
CASE IH Quadtrac 500 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Each section provides information and specifications to service and repair the components.
CASE IH Quadtrac 470 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains information on the engine, transmission, front and rear axle systems, power take-off, brakes, hydraulic systems, frames, steering, wheels, tracks, cab climate control, and electrical systems. The manual is intended to assist technicians with servicing and repairs.
CASE IH PUMA 210 Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual that contains information on the distribution systems for a tractor model. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, pneumatic system, electrical and electronic systems. It provides information on special tools needed for maintenance and repair of components within these various systems.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding part orientations, identification marks and keys to ensure correct reassembly.
The document provides disassembly instructions for the final drive, travel motor, and various other components of 313D2 and 313D2 GC excavator models. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, plates, and seals. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during the disassembly process. Detailed illustrations supplement the text instructions.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...f8usejkddmmd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, pulley, oil pan, gears, and pump.
2. Disconnecting a harness, cutting a cable strap, and removing bolts to detach a bypass tube.
3. Removing bolts of different lengths to separate the front housing from the engine. Care must be taken to properly contain fluids.
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Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fujsked9dikdkd
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...fujskekdjdmd
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...gen78guozun
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...jfkksemmdmd
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
- The document provides instructions for installing the automatic timing advance on a 3306 engine.
- It describes using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt.
- Technicians are instructed to maintain constant torque on the automatic timing advance using a spanner wrench while tightening the bolt to the specified torque.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for removing and installing the camshaft on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Turning the engine upside down, removing the thrust washer and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft prior to installation and carefully reinstalling it along with the thrust washer.
The document provides instructions for removing and installing a camshaft on a Caterpillar 3054 engine. The key steps are:
1. Remove components like the rocker shaft and pushrods to access the camshaft.
2. Turn the engine upside down and remove the thrust washer and camshaft.
3. To install, lubricate the camshaft and carefully install it in the engine along with the thrust washer. Reinstall the removed components.
This document provides instructions for removing and installing the camshaft on a 3054 engine. The removal procedure involves turning the engine upside down, removing the thrust washer and carefully removing the camshaft. The installation procedure specifies lubricating the camshaft with oil prior to installation and ensuring the thrust washer is aligned with the hollow dowel. Proper alignment of timing marks during installation is also emphasized.
The document provides instructions for removing and installing a camshaft on a Caterpillar 3054 engine. The key steps are:
1. Remove components like the rocker shaft and pushrods to access the camshaft.
2. Turn the engine upside down and remove the thrust washer and camshaft.
3. To install, lubricate the camshaft and carefully install it in the engine along with the thrust washer. Reinstall the removed components.
This document provides instructions for removing and installing the camshaft on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Turning the engine upside down, removing the thrust washer and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft prior to installation and carefully reinstalling it along with the thrust washer.
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CASE IH Rowtrac 370 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH tractors and covers safety rules, engine systems, transmission systems, front and rear axle systems, power take-off systems, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering systems, wheels, tracks and suspensions, cab climate control, electrical systems, and bodywork. It provides maintenance and repair instructions for qualified service personnel.
CASE IH Quadtrac 620 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
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CASE IH Quadtrac 580 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Each section provides information and specifications to service and repair the components.
CASE IH Quadtrac 540 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains information on the engine, transmission, front and rear axle systems, power take-off, brakes, hydraulic systems, frames, steering, wheels, tracks, cab climate control, and electrical systems. The manual is intended to assist technicians with servicing and repair.
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This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains sections covering the engine, transmission, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and couplings, frames and ballasting, steering, wheels, tracks and suspensions, cab climate control, and electrical systems. Each section provides information and specifications to service and repair the components.
CASE IH Quadtrac 470 Tier 4B (final) Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual for Case IH Rowtrac, Steiger, and Quadtrac tractors from model years 2014 and up that meet Tier 4B emissions standards. It contains information on the engine, transmission, front and rear axle systems, power take-off, brakes, hydraulic systems, frames, steering, wheels, tracks, cab climate control, and electrical systems. The manual is intended to assist technicians with servicing and repairs.
CASE IH PUMA 210 Tractor Service Repair Manual.pdff8usejkddmmd
This document is a service manual that contains information on the distribution systems for a tractor model. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, pneumatic system, electrical and electronic systems. It provides information on special tools needed for maintenance and repair of components within these various systems.
This document provides instructions for disassembling and assembling the travel motor of a 313D2 excavator. The disassembly process involves 27 steps to remove components like the motor head, brake piston, barrel assembly, springs and seals. The assembly process is outlined in 13 steps and provides details on cleaning, lubricating and installing components in the reverse order of disassembly. Special notes are provided regarding part orientations, identification marks and keys to ensure correct reassembly.
The document provides disassembly instructions for the final drive, travel motor, and various other components of 313D2 and 313D2 GC excavator models. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, plates, and seals. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during the disassembly process. Detailed illustrations supplement the text instructions.
Caterpillar Cat 313F L Excavator (Prefix NLG) Service Repair Manual (NLG00001...f8usejkddmmd
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, pulley, oil pan, gears, and pump.
2. Disconnecting a harness, cutting a cable strap, and removing bolts to detach a bypass tube.
3. Removing bolts of different lengths to separate the front housing from the engine. Care must be taken to properly contain fluids.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of hazards like released spring forces, hot or pressurized components, and ensuring fluids are contained. Required specialty tools are listed at the start for tasks like removing bearings, pistons, and other parts.
The document provides disassembly instructions for the final drive, travel motor, and various other components of 313D2 and 313D2 GC excavator models. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, plates, and seals. Safety notices warn of risks like fluid pressure, heavy component weights, and released spring forces during the disassembly process. Detailed illustrations supplement the text instructions.
This document provides instructions for removing the front housing on a C4.4 engine. It involves:
1. Removing various other components first like the fan, crankshaft pulley, oil pan, accessory drive, water pump and timing gears.
2. Disconnecting a harness assembly and removing bolts that secure a bypass tube to the front housing.
3. Removing bolts of various lengths that secure the front housing, and then removing the front housing from the engine.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists the required tools and parts and outlines 16 steps to disassemble the final drive, 13 steps to disassemble the travel motor, and 15 steps to disassemble the counterbalance valve. Safety notices are included regarding releasing pressures and springs.
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The document provides instructions for removing and installing various engine components on a Caterpillar 313D excavator. Specifically, it details procedures for removing and installing the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear from the front gear group. The instructions include lists of required tools and step-by-step processes with illustrations for each procedure.
This document provides instructions for disassembling the final drive, travel motor, and counterbalance valve of a 313D excavator. It lists the required tools and outlines 20 steps to disassemble the components. These include draining fluids, removing covers, plates, seals, springs, pistons, and other parts. Safety precautions are provided to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
Caterpillar Cat 312D2 L Excavator (Prefix MPP) Service Repair Manual (MPP0000...f8usejkddmmd
This document provides instructions for disassembling various components of an excavator final drive and travel motor system. It outlines 16 steps to disassemble the final drive which include draining fluids, removing fittings and valves, and using tools to pull bearings. It also details 14 steps to disassemble the travel motor which involve removing seals, pistons, plates and springs. Safety cautions are provided throughout regarding releasing pressures and spring forces.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02453078
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2269 Ridge Reamer 1
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
B. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
C. Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (A) to remove the liner wear ridge from the inner surface of the cylinder liner.
2. Position the two pistons that are being removed at the bottom center position.
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3. Illustration 1 g00550548
3. Remove nuts (1) and the bolts.
4. Remove connecting rod caps (2) and the connecting rod bearings. Keep connecting rod caps
(2) and the connecting rod bearings together for installation.
Illustration 2 g00550549
5. Push pistons (3) and the connecting rods out of the top of cylinder block (4) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02088687
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 1P-1857 Retaining Ring Pliers 1
Start By:
a. Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Piston
and Connecting Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g00551459
Typical example
1. Use Tooling (A) in order to remove three piston rings (1) from piston (2).
Illustration 2 g00551460
Typical example
2. Use Tooling (B) in order to remove retaining rings (3) that hold the piston pin in position.
3. Remove piston pin (4) from the piston.
Note: If the piston pin cannot be removed by hand, heat the piston to a temperature of
45 ± 5 °C (113 ± 9 °F). Do not use a torch to heat the piston.
4. Remove bearing (5) from connecting rod (6).
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6. Illustration 3 g00893862
5. Use a suitable press and a suitable adapter in order to remove piston pin bushing (7) from
connecting rod (6).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jan 28 23:26:20 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02088688
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 1P-1857 Retaining Ring Pliers 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 1 g00893862
1. Ream piston pin bushing (7) in order to obtain a clearance of 0.0085 ± 0.0055 mm
(0.00030 ± 0.00020 inch) between the piston pin and the piston pin bushing.
2. Lubricate all components with clean engine oil.
3. Use a suitable press and a suitable adapter to install piston pin bushing (7) into connecting
rod (6).
Note: Ensure that the oil hole in the piston pin bushing is aligned with the oil hole at the top
of the connecting rod.
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9. Illustration 2 g00551460
Typical example
4. Install bearing (5) in connecting rod (6).
5. Install piston pin (4) into the piston and through connecting rod (6).
Note: If the piston pin cannot be installed by hand, heat the piston to a temperature of
45° ± 5°C (113° ± 9°F).
6. Use Tooling (B) in order to install retaining rings (3) that hold the piston pin in position.
Illustration 3 g00551459
7. Use Tooling (A) in order to install piston rings (1) on piston (2) with the following steps.
a. Install the oil control piston ring in the groove that is lowest on the piston. The latch
pin that is on the oil control ring must be inside the ends of the spring.
Note: Ensure that the latch pin that is on the oil control ring is 180 degrees from the
oil control ring gap.
b. Install the intermediate piston ring with the tapered face into the second groove on the
piston. The stamp "TOP" must be toward the top of the piston.
Note: Intermediate piston rings that are new have a green mark which must be on the
left of the piston ring gap when the piston ring is installed.
c. Position the piston ring gaps at 120 degrees away from each other.
d. Install the top piston ring with the barrel face and the molybdenum insert into the top
groove on the piston. The top piston ring has a wedge shape. The stamp "TOP" must
be toward the top of the piston.
Note: Top piston rings that are new have a red mark which must be on the left of the
ring gap when the ring is installed.
End By:
a. Install the pistons and the connecting rods. Refer to Disassembly and Assembly, "Piston and
Connecting Rods - Install".
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i02453085
Pistons and Connecting Rods - Install
SMCS - 1225-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 1U-6684 Piston Ring Compressor 1
C 8T-0455 Liner Projection Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean all of the components.
2. Lubricate the piston and the cylinder liner with clean engine oil.
3. Rotate the crankshaft until the connecting rod journal is at the bottom center. Lubricate the
connecting rod journal with clean engine oil.
4. Install the upper connecting rod bearing cap in the connecting rod. Ensure that the locating
tab is correctly installed in the connecting rod.
5. Lubricate the bearing for the upper connecting rod journal with clean engine oil.
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11. 6. Align the piston rings on the piston so that the distance between the gaps is 120 degrees.
Illustration 1 g01224228
7. Install Tooling (B) on the piston.
Note: Ensure that Tooling (B) is installed correctly and that the piston can easily slide out of
the Tooling.
Note: The arrow or "FRONT" Mark that is on the top of the piston must be toward the front
of the engine.
8. Push the piston and the connecting rod assembly into the cylinder liner and onto the
connecting rod journal.
9. Install the lower connecting rod bearing in the connecting rod cap. Ensure that the locating
tab is correctly installed in the connecting rod cap.
10. Lubricate the lower connecting rod bearing with clean engine oil.
Illustration 2 g00550548
11. Install connecting rod caps (2) with the bolts and nuts (1) .
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12. 12. Use the following procedure with serrated connecting rods and flat connecting rods:
a. If the connecting rod cap is held in position with bolts and nuts, tighten the nuts to a
torque of 125 N·m (92 lb ft).
b. If the connecting rod cap is held in position with bolts, tighten the bolts to a torque of
155 N·m (114 lb ft).
13. Use the following procedure with hydraulically fractured connecting rods:
Note: Do not reuse the bolts. New bolts should be used.
a. Tighten the bolts to a torque of 70 N·m (52 lb ft).
b. Tighten the bolts for an additional 120 degrees.
14. Rotate the crankshaft in order to ensure that there is no binding.
15. Use Tooling (C) in order to check the height of the piston above the cylinder block. Refer to
Testing and Adjusting, "Piston Height - Inspect".
End By:
a. Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
c. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jan 28 23:28:14 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01463918
Connecting Rod Bearings - Remove
SMCS - 1219-011
Removal Procedure
Start By:
A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00550759
Typical example
1. Remove bolt (2) and two bolts (1) that hold the engine oil relief valve in position.
2. Remove the engine oil relief valve in order to gain access to the connecting rods.
3. Remove two bolts (4) that fasten the oil line to the engine oil pump. Remove bolt (3) that
holds the oil strainer in position.
4. Remove the oil strainer and the oil line in order to gain access to the connecting rods.
5. In order to remove the connecting rod caps, turn the crankshaft in a clockwise direction until
the piston is at the bottom center position.
Illustration 2 g00551183
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15. Type A connecting rod.
Illustration 3 g00551189
Type B connecting rod.
Note: There are two types of connecting rods that may be used in the engine. Type A
connecting rods have serrated mating faces on the connecting rod and the connecting rod
cap. Type A connecting rods are held together with a through bolt and a nut. Type B
connecting rods have an alignment pin in the connecting rod cap. Type B connecting rods
are held together with a bolt that is threaded into the connecting rod.
6. If you have Type A connecting rods, remove two nuts (9) and two bolts (10) that fasten the
connecting rod cap to the connecting rod. If you have Type B connecting rods, remove two
bolts (11) that fasten the connecting rod cap to the connecting rod.
7. Remove connecting rod cap (8) from the connecting rod.
8. Remove lower connecting rod bearing (5). Keep the connecting rod bearings together with
the respective connecting rod caps for installation purposes.
9. Carefully push the connecting rod into the cylinder liner in order to remove upper
connecting rod bearing (6). The connecting rod may need to be rotated in order to prevent
contact with the piston cooling jet.
10. Remove upper connecting rod bearing (6). Keep the connecting rod bearings together with
the respective connecting rods for installation purposes.
11. Repeat Steps 5 through 9 for the remaining connecting rod bearings.
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01463939
Connecting Rod Bearings - Install
SMCS - 1219-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00551183
Type A connecting rod.
Illustration 2 g00551189
Type B connecting rod.
Note: There are two types of connecting rods that may be used in the engine. Type A
connecting rods have serrated mating faces on the connecting rod and the connecting rod
cap. Type A connecting rods are held together with a through bolt and a nut. Type B
connecting rods have an alignment pin in the connecting rod cap. Type B connecting rods
are held together with a bolt that is threaded into the connecting rod.
1. Clean the bearing surface of connecting rod (7) and connecting rod cap (8) .
2. Clean upper connecting rod bearing (6) and lubricate the bearing face with clean engine oil.
3. Clean lower connecting rod bearing (5) and lubricate the bearing face with clean engine oil.
Note: Align the tabs on the connecting rod bearings with the tab grooves in the connecting
rod.
4. Install upper connecting rod bearing (6) in connecting rod (7) .
5. Pull the connecting rod into position against the crankshaft. The connecting rod may need to
be rotated in order to prevent contact with the piston cooling jet.
6. Install lower connecting rod bearing (5) in connecting rod cap (8) .
7. Put connecting rod cap (8) in position on connecting rod (7). Ensure that the identification
numbers are stamped on the same side.
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19. 8. If you have Type A connecting rods, install two bolts (10) and two nuts (9) that fasten the
connecting rod cap to the connecting rod. Tighten the nuts for the connecting rod cap to a
torque of 125 N·m (92 lb ft). If you have Type B connecting rods, install two bolts (11) that
fasten the connecting rod cap to the connecting rod. Tighten the bolts for the connecting rod
cap to a torque of 155 N·m (114 lb ft).
9. Repeat Steps 1 through 8 for the remaining connecting rod bearings.
Illustration 3 g00550759
10. Put the oil line in position on the engine oil pump and install bolts (4). Install bolt (3) that
holds the oil strainer in position.
11. Put the engine oil relief valve in position on the engine and install two bolts (1) and bolt
(2) .
End By: Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jan 28 23:30:07 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 307 EXCAVATOR 2WM
Configuration: 307 EXCAVATOR 2WM00001-00499 (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01758964
Crankshaft Main Bearings - Remove
SMCS - 1203-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6282 Torque Wrench Extension 1
Start By:
a. Remove the engine oil relief valve and the oil strainer. Refer to Disassembly and Assembly,
"Engine Oil Relief Valve - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Remove the following components from the engine in order to remove the rear main
bearing with the crankshaft in position: flywheel, flywheel housing, rear oil seal housing and
bridge assembly.
Note: Use Tooling (A) in order to remove the front main bearing cap with the front housing and
the engine oil pump in place. If Tooling (A) is not available, removal of the front cover and the
engine oil pump will be necessary. The engine oil pump is attached to the front main bearing cap.
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