This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the front housing once the timing advance is installed.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...xiapokang564341
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...hvy7sbkw8e
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...wenxian17880
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to lock the timing advance in place and tightening it to the specified torque. Technicians are instructed to keep parts clean and apply thread sealant to mounting studs during reinstallation.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the front housing once the timing advance is installed.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...xiapokang564341
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...hvy7sbkw8e
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...wenxian17880
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to lock the timing advance in place and tightening it to the specified torque. Technicians are instructed to keep parts clean and apply thread sealant to mounting studs during reinstallation.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
4) Disassembling the housing further by removing items like the fuel rack, lifters, camshaft, and bearings.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
The document contains detailed step-by-step instructions accompanied by illustrations. It is from a Caterpillar service manual for technicians performing maintenance or repairs.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
The document contains detailed step-by-step instructions accompanied by illustrations. It is from a Caterpillar service manual for technicians performing maintenance or repairs.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tightening it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing the removal process which includes removing various fasteners, lines, and the housing using lifting equipment.
3) It provides instructions for disassembling the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjsjfjskeksmem
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjkskekdmmenm
The document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a washer and bolt and turning the fuel pump camshaft to insert a timing pin.
2) Installing the weight assembly and tightening the bolt to the specified torque.
3) Removing the tools and installing the front housing.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjjkskefmsemwe
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
This document provides instructions for servicing the fuel injection pump housing on a Caterpillar 3304B engine. It describes how to remove the housing, disassemble it, and reassemble it. The removal process involves removing various lines and components to access the housing. Disassembly involves using various tools to remove parts like the camshaft, bearings, and lifters. Reassembly requires installing these parts in reverse order and ensuring proper clearance and positioning.
This document provides instructions for servicing the fuel injection pump housing on a Caterpillar 3304B engine. It describes how to remove the housing, disassemble it, and reassemble it. The key steps are:
1. Remove the fuel injection pump housing from the engine using lifting slings and tools.
2. Disassemble the housing by removing components like the fuel rack, lifters, camshaft, and bearings.
3. Reassemble the housing by pressing in new bearings, installing the camshaft and washer, fitting lifters and the fuel rack, and replacing the cover.
This document provides instructions for servicing the automatic timing advance on a 517 TRACK SKIDDER model powered by a 3304 engine. It describes removing the fuel injection pump housing and governor, disassembling the housing, and reassembling the housing. The procedures involve using various tools to install and remove parts like bearings, lifters, and seals. Technicians are advised to keep parts clean and apply engine oil during assembly.
This document provides instructions for removing and installing various components of the heating and air conditioning system for a Caterpillar 321C excavator, including:
- The heating and air conditioning unit
- The blower motor
- The refrigerant receiver-dryer
- The actuator motor for the floor vent, front and rear vents
It includes detailed illustrations and numbered steps for each procedure, and safety warnings regarding working with refrigerants.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
More Related Content
Similar to Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01300).pdf
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
4) Disassembling the housing further by removing items like the fuel rack, lifters, camshaft, and bearings.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
The document contains detailed step-by-step instructions accompanied by illustrations. It is from a Caterpillar service manual for technicians performing maintenance or repairs.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
The document contains detailed step-by-step instructions accompanied by illustrations. It is from a Caterpillar service manual for technicians performing maintenance or repairs.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tightening it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing the removal process which includes removing various fasteners, lines, and the housing using lifting equipment.
3) It provides instructions for disassembling the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjsjfjskeksmem
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjkskekdmmenm
The document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a washer and bolt and turning the fuel pump camshaft to insert a timing pin.
2) Installing the weight assembly and tightening the bolt to the specified torque.
3) Removing the tools and installing the front housing.
Caterpillar cat 966 e wheel loader (prefix 94x) service repair manual (94x064...fjjkskefmsemwe
This document provides instructions for installing the automatic timing advance on a Caterpillar 3306 engine. It describes:
1) Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2) Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3) Removing the tools and installing the starting motor once the timing advance is installed.
This document provides instructions for servicing the fuel injection pump housing on a Caterpillar 3304B engine. It describes how to remove the housing, disassemble it, and reassemble it. The removal process involves removing various lines and components to access the housing. Disassembly involves using various tools to remove parts like the camshaft, bearings, and lifters. Reassembly requires installing these parts in reverse order and ensuring proper clearance and positioning.
This document provides instructions for servicing the fuel injection pump housing on a Caterpillar 3304B engine. It describes how to remove the housing, disassemble it, and reassemble it. The key steps are:
1. Remove the fuel injection pump housing from the engine using lifting slings and tools.
2. Disassemble the housing by removing components like the fuel rack, lifters, camshaft, and bearings.
3. Reassemble the housing by pressing in new bearings, installing the camshaft and washer, fitting lifters and the fuel rack, and replacing the cover.
This document provides instructions for servicing the automatic timing advance on a 517 TRACK SKIDDER model powered by a 3304 engine. It describes removing the fuel injection pump housing and governor, disassembling the housing, and reassembling the housing. The procedures involve using various tools to install and remove parts like bearings, lifters, and seals. Technicians are advised to keep parts clean and apply engine oil during assembly.
Similar to Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01300).pdf (20)
This document provides instructions for removing and installing various components of the heating and air conditioning system for a Caterpillar 321C excavator, including:
- The heating and air conditioning unit
- The blower motor
- The refrigerant receiver-dryer
- The actuator motor for the floor vent, front and rear vents
It includes detailed illustrations and numbered steps for each procedure, and safety warnings regarding working with refrigerants.
The document provides instructions for disassembling and assembling the pilot valve (joystick) of a 322C excavator. It describes in detail how to disassemble the 20 components of the pilot valve, including removing plates, springs, seals, spools and plugs. The assembly section then lists 21 steps to reassemble the pilot valve, replacing all O-rings and seals and ensuring correct installation of springs, spools and other components. The goal is to properly disassemble and reassemble the pilot valve while maintaining cleanliness to prevent issues.
This document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator equipped with a C6.4 engine. The removal procedure involves disconnecting harness and tubes, removing clips and bolts, and discarding old fuel lines. The installation procedure specifies installing new fuel lines and tubes using identification marks, torque specifications, and ensuring the fuel system is depressurized before opening it. Precautions are listed to prevent contamination and injury from high pressure fuel.
This document provides instructions for removing and installing fuel system components on a Caterpillar 322C excavator engine. The procedures describe removing and installing the fuel priming pump, primary fuel filter, fuel transfer pump, and fuel shutoff solenoid. Detailed illustrations and cautions are provided to complete each step correctly and safely.
This document provides removal and installation instructions for various components of an excavator air conditioning system. It includes:
1) Detailed step-by-step instructions to remove components like the air conditioner group, actuator motors, control module, and refrigerant receiver-dryer. Each step includes illustrations.
2) Safety warnings to take precautions when working with refrigerant due to the risk of injury from contact or inhalation.
3) Specifications for replacement parts like seals and dimensions for proper installation.
The document provides thorough maintenance instructions for servicing excavator air conditioning systems.
The document provides instructions for removing and installing final drive sprockets, travel brake valves, and travel motors on a 322-A excavator model. Key steps include separating the track assemblies, using tools to support heavy components like the sprocket while removing fasteners, cleaning mating surfaces, replacing seals, and torquing fasteners to the specified values. The process also requires draining oil from the final drive before removing certain components.
1. The document provides instructions for removing and installing fuel injection lines and the fuel manifold on a Caterpillar 321D LCR excavator.
2. To remove the lines and manifold, technicians must disconnect harness assemblies, tubes, and hoses after relieving fuel pressure and marking components.
3. Installation requires connecting new fuel lines and hoses according to illustrated steps while maintaining cleanliness to prevent contamination.
1. The document provides instructions for removing and installing an electronic unit injector, turbocharger, and exhaust manifold on a Caterpillar 321D LCR excavator. It includes diagrams and lists required tools.
2. The procedure for removing an electronic unit injector involves disconnecting harness assemblies and fuel lines, removing mounting bolts and nuts, and using pry bars. Cleanliness is important to prevent dirt entry.
3. Removing the turbocharger requires loosening clamps and removing nuts, tubes, and hoses connecting it to the engine.
4. Removing the exhaust manifold is preceded by removing the turbocharger. Cleanliness of all parts is emphasized during removal and installation.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes:
- Using a puller tool to remove the existing gear and key
- Installing the key and securing the new gear with a torque wrench, holding it in a soft jaw vice
- Cleanliness is important to prevent contaminants from causing premature wear
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
The document provides instructions for removing and installing an engine oil filter base and engine oil cooler on a Caterpillar 3064 or 3066 engine. The instructions include removing bolts and filters, checking seals and gaskets, and ensuring parts are clean to prevent contamination. Tools and safety precautions are also listed.
Caterpillar Cat 320C S Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves 33 steps including installing hoses and fittings, connecting electrical connectors, and tightening bolts. Special tools and safety precautions are noted. The process concludes by installing covers and checking operation.
The document provides instructions for disassembling a swing drive from a 320C excavator. It describes:
1) Removing the retaining ring from the swing drive housing using retaining ring pliers.
2) Using a driver group to remove the bearing from the housing.
3) Removing the inner ring, roller assembly, and outer ring from the bearing.
This document provides instructions for removing and disassembling the water pump on a Caterpillar 320C excavator engine. The key steps include:
1. Draining the coolant and removing the V-belts.
2. Removing four bolts to separate the water pump, pulley, and O-ring from the engine.
3. Heating the water pump to 80°C to make disassembly easier, then removing four bolts and the pulley from the pump housing.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C L Excavator (Prefix BBL) Service Repair Manual (BBL00001...fujsked9dikdkd
The document provides instructions for installing and assembling auxiliary control valves on an excavator model 320C. It describes 38 steps for installing control valves F1 and F4, including connecting hoses and electrical connections, installing mounting bolts, and filling hydraulic oil. It also describes 12 steps for assembling the F2 auxiliary control valve, including installing O-rings, springs, fittings and plugs on the spool, solenoid valve and housing. The instructions conclude by stating to install the F2 control valve by referring to an installation procedure.
Caterpillar Cat 320C L 320CL Excavator (Prefix SBN) Service Repair Manual (SB...fujsked9dikdkd
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 320C excavator engine. The removal procedure involves using tools to remove the electric starting motor and flywheel/ring gear. Twelve bolts and washers are then removed to detach the adapter from the flywheel housing. For installation, the adapter is reattached with twelve bolts and washers, followed by reinstalling the flywheel/ring gear and electric starting motor.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...fujsked9dikdkd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
- Removing and installing the flywheel using various tools to secure and lift it.
- Removing the crankshaft rear seal using a slide hammer puller and distorter ring.
- Installing a new crankshaft rear seal and wear sleeve using an installer, locator, and bolt.
- Removing and installing the flywheel housing which requires lifting equipment and replacing the oil seal if needed.
- Removing the crankshaft pulley using a combination puller and socket.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...fujsked9dikdkd
This document provides installation instructions for auxiliary control valves on an excavator model 320C. It involves installing pilot lines and hoses between the auxiliary control valves and connecting them to the main control valve and hydraulic system. The steps include fastening the control valves together, installing mount bolts, connecting pilot lines and hoses, and checking for proper operation and leaks once installation is complete. Proper containment of fluids and cleaning of components is emphasized to prevent contamination of the hydraulic system.
Caterpillar Cat 320C L 320CL Excavator (Prefix GNG) Service Repair Manual (GN...fujsked9dikdkd
The document provides instructions for removing and installing fuel injection nozzles on a Caterpillar 320C excavator engine. Key steps include:
1. Removing the fuel injection lines, fuel filter base, and clamps securing the nozzles.
2. Using puller tools attached to the nozzle and fuel line connection to carefully extract each nozzle.
3. Cleaning all parts to prevent contamination, then reversing the removal steps to reinstall the nozzles, fuel lines, and other components. Proper cleaning and replacement of parts is emphasized to avoid damaging components and contaminating the fuel system.
IT Career Hacks Navigate the Tech Jungle with a RoadmapBase Camp
Feeling overwhelmed by IT options? This presentation unlocks your personalized roadmap! Learn key skills, explore career paths & build your IT dream job strategy. Visit now & navigate the tech world with confidence! Visit https://www.basecamp.com.sg for more details.
Leadership Ambassador club Adventist modulekakomaeric00
Aims to equip people who aspire to become leaders with good qualities,and with Christian values and morals as per Biblical teachings.The you who aspire to be leaders should first read and understand what the ambassador module for leadership says about leadership and marry that to what the bible says.Christians sh
Learnings from Successful Jobs SearchersBruce Bennett
Are you interested to know what actions help in a job search? This webinar is the summary of several individuals who discussed their job search journey for others to follow. You will learn there are common actions that helped them succeed in their quest for gainful employment.
A Guide to a Winning Interview June 2024Bruce Bennett
This webinar is an in-depth review of the interview process. Preparation is a key element to acing an interview. Learn the best approaches from the initial phone screen to the face-to-face meeting with the hiring manager. You will hear great answers to several standard questions, including the dreaded “Tell Me About Yourself”.
Joyce M Sullivan, Founder & CEO of SocMediaFin, Inc. shares her "Five Questions - The Story of You", "Reflections - What Matters to You?" and "The Three Circle Exercise" to guide those evaluating what their next move may be in their careers.
How to Prepare for Fortinet FCP_FAC_AD-6.5 Certification?NWEXAM
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Resumes, Cover Letters, and Applying OnlineBruce Bennett
This webinar showcases resume styles and the elements that go into building your resume. Every job application requires unique skills, and this session will show you how to improve your resume to match the jobs to which you are applying. Additionally, we will discuss cover letters and learn about ideas to include. Every job application requires unique skills so learn ways to give you the best chance of success when applying for a new position. Learn how to take advantage of all the features when uploading a job application to a company’s applicant tracking system.
5 Common Mistakes to Avoid During the Job Application Process.pdfAlliance Jobs
The journey toward landing your dream job can be both exhilarating and nerve-wracking. As you navigate through the intricate web of job applications, interviews, and follow-ups, it’s crucial to steer clear of common pitfalls that could hinder your chances. Let’s delve into some of the most frequent mistakes applicants make during the job application process and explore how you can sidestep them. Plus, we’ll highlight how Alliance Job Search can enhance your local job hunt.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935398
Automatic Timing Advance - Install
SMCS - 1272-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4186 Fuel Pump Timing Pin 1
B 0L-2070 Bolt 1
C 5P-7307 Engine Turning Tool 1
D 4C-9874 Spanner Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00476281
1. Install washer (1) and bolt (2). Ensure that the cover of the fuel pump housing is removed.
Turn the fuel pump camshaft in the direction of the engine rotation until Tool (A) can be
installed in the notch of the camshaft.
2. Install Tool (A) and (B) into position. Install the weight assembly for the timing advance on
the fuel injection pump camshaft.
Illustration 2 g00476286
3. Use Tool (D) on the automatic timing advance and maintain a constant torque of 68 N·m
(50 lb ft). Tighten the bolt that fastens the automatic timing advance to the fuel pump
camshaft to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
4. Remove Tools (A), (B), (C) and (D). Install the starting motor.
End By: Install the front housing. Refer to Disassembly and Assembly, "Front Housing - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 17:59:01 UTC+0800 2019
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07103919
Fuel Injection Pump Housing and Governor - Remove
SMCS - 1286-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2264 Pump Impeller Puller 1
8B-7560 Step Plate 1
0T-0513 Bolt 2
5P-1075 Hard Washer 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g00589938
3304B Engine
1. On the 3304B engine, remove oil supply line (26), oil drain line (25), and heat shield (27).
Inspect the O-ring seal around oil drain line (25). Replace the O-ring seal if the O-ring seal
is damaged. Remove the gaskets and the screen from the top of the turbocharger.
Note: The following illustrations are of a 3306B engine.
Illustration 2 g00452289
2. Remove six nuts (1) and the washers and remove cover (2).
Note: Separate nut (1) and the mounting stud, if the nut and the mounting stud come out of
the housing together. Apply thread sealant to the mounting studs and reinstall the mounting
studs to a depth of 19.0 ± 0.8 mm (0.74 ± 0.03 inch).
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6. Illustration 3 g00452292
3. Remove center bolt (3) and spacer (4).
Illustration 4 g00452293
4. Install center bolt (3) and leave a gap of 6.4 mm (.25 inch). Install Tool (A), as shown.
Tighten the stud to loosen the fuel pump drive gear from the taper on the fuel injection
pump camshaft.
5. Remove Tool (A) and bolt (3).
Illustration 5 g00452301
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7. 6. Remove tube assemblies (5) and (11). Disconnect one end of tube assemblies (8) and (9).
Disconnect clamp (10). Remove two bolts (7) and the washers and remove filter base (6)
with the filter and the gasket.
Illustration 6 g00452302
7. Remove two bolts (12), the washers and the gasket. Remove two bolts (14) and the gasket.
Remove tube assembly (13).
Illustration 7 g00452343
8. Use a lifting sling and a hoist to secure the fuel injection pump housing and the governor.
Note: Remove the heat shield (not shown) if equipped.
9. Disconnect solenoid ground (15). Remove three nuts (17). Remove two bolts (16) and the
washers. Remove the fuel injection pump housing and the governor from the engine. To
safely remove the fuel injection pump housing and the governor, use two technicians or a
suitable lifting device. The weight of the 3304B fuel injection pump housing and governor
is 24 kg (53 lb). The weight of the 3306B fuel injection pump housing and governor is
32 Kg (70 lb).
10. Remove the O-ring seals from the fuel injection pump housing and the governor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 17:59:57 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01139602
Fuel Injection Pump Housing - Disassemble
SMCS - 1253-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
Start By:
A. Disassemble the governor. Refer to Disassembly and Assembly, "Governor - Disassemble".
B. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00456860
1. Remove cover (1) and the gasket.
Illustration 2 g00456923
2. Remove fuel rack (2) from the fuel injection pump housing.
Illustration 3 g00456924
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10. Note: If the original lifters are being reused in the fuel injection pump housing, place
identification marks on the lifters in order to identify the locations.
3. Remove lifters (3) from the fuel injection pump housing.
Illustration 4 g00456925
4. Position the fuel injection pump housing on wood blocks, as shown. Use Tool (A) in order
to remove snap ring (4) .
Illustration 5 g00456926
5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump
housing in order to loosen washer (5). Remove washer (5) .
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11. Illustration 6 g00456927
6. Remove camshaft (6) .
Illustration 7 g00456928
7. Remove bearings (7) from the drive end of the fuel injection pump housing.
Illustration 8 g00456930
8. Remove bearings (8) from the governor end of the fuel injection pump housing.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01138035
Fuel Injection Pump Housing - Assemble
SMCS - 1253-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
C
6V-2016 Plate 1
0S-1594 Bolt 2
6V-4818 Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
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13. Illustration 1 g00457491
1. Use Tool (B) in order to install large bearing (1) in the governor end of the fuel injection
pump housing. Bearing joint (3) should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 0.25 ± 0.20 mm (.010 ± .008 inch) below the
surface of the fuel injection pump housing.
2. Use Tool (B) in order to install small bearing (2) in the governor end of the fuel injection
pump so that Tool (B) is 7.16 ± 0.13 mm (.282 ± .005 inch) below the surface of the fuel
injection pump housing.
Illustration 2 g00457492
3. Use Tool (B) in order to install large bearing (4) in the drive end of the fuel injection pump
housing. The bearing joint should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 1.00 ± 0.25 mm (.039 ± .010 inch) below the
surface of the fuel injection pump housing.
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14. Illustration 3 g00457493
4. Install the plate of Tool (C) on the drive end of the fuel injection pump in order to install
small bearing (5) for the rack. Use clean grease in order to hold the new driver for the rack
bearing of Tool (C). Install the driver and the bearing in the plate. Ensure that the groove in
the driver is aligned with the pin in the plate and use a hammer to push the bearing into
position. The bearing will be installed to the correct depth when the shoulder of the driver is
against the plate.
5. Remove Tool (C) from the fuel injection pump housing. The fuel rack bearing must be
installed so that the fuel rack bearing is 0.25 ± 0.25 mm (.010 ± .010 inch) below the surface
of the housing.
Illustration 4 g00457494
6. Install camshaft (6) .
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15. Illustration 5 g00458729
7. Put the fuel injection pump housing upright, as shown. Place a wood block under the
camshaft.
8. Put washer (7) over the end of the camshaft. Use Tool (B) and spacer (8) in order to push
the washer against the seat on the camshaft. Spacer (8) has an inside diameter of 38.1 mm
(1.50 inch) and a length of 31.75 mm (1.250 inch). The camshaft must have an end play of
0.18 ± 0.08 mm (.007 ± .003 inch) when the washer is pushed against the shoulder of the
camshaft.
Illustration 6 g00457495
9. Use Tool (A) in order to install snap ring (9) .
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16. Illustration 7 g00458730
Note: Check the condition of the new lifters. Replace the lifters, if necessary. If the original
lifters are being reused, place the lifters in the original locations. New lifters are identical,
and the new lifters can be placed in any order.
10. Install six lifters (10) in the fuel injection pump housing. Ensure that the groove in the lifter
is aligned with the pin in the fuel injection pump housing.
Illustration 8 g00458731
11. Install rack (11). Ensure that the groove in the end of the rack is aligned with the ear (tab) of
the fuel rack bearing that is at the drive end of the fuel injection pump housing.
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17. Illustration 9 g00458732
12. Install the gasket and cover (12) .
End By:
a. Assemble the governor. Refer to Disassembly and Assembly, "Governor - Assemble".
b. Install the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 18:01:48 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111133
Fuel Injection Pump Housing and Governor - Install
SMCS - 1286-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 4C-9874 Spanner Wrench 1
C 6V-4186 Fuel Pump Timing Pin 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The No. 1 piston must be set at the top center position (TC) in order to perform all of the
timing procedures.
Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is
given.
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19. Illustration 1 g00460164
1. Remove the electric starting motor.
2. Install Tool (A) into the flywheel housing, as shown.
3. To find the TC position for the No. 1 piston, perform the following procedure:
a. Turn the flywheel clockwise or turn the flywheel in the opposite direction of the
engine rotation for approximately 30 degrees. This removes all play from the timing
gears.
Note: If you go past the bolt hole, repeat Step 3.a.
Illustration 2 g00460248
b. Remove plugs (1) and (2) .
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20. Illustration 3 g00460252
c. Turn the flywheel counterclockwise until a 3/8-16 X 3 1/2 NC bolt (4) can be
installed in the flywheel through the hole in the flywheel housing. The No. 1 and No.
6 pistons are now at the TC position. Plug (2) was removed for viewing through
inspection hole (3) .
Note: The No. 1 piston is on the compression stroke when the valves of the No. 1
cylinder are closed. The rocker arms for the inlet valves and for the exhaust valves
must have slight side-to-side movement.
d. In order to check the position of the inlet and exhaust valves, remove the valve
mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover -
Remove and Install".
4. If the No. 1 piston is not on the compression stroke, remove bolt (4) and turn the flywheel
for 360 degrees counterclockwise. Install bolt (4). The No. 1 piston is now at the TC
position.
Illustration 4 g00460258
Typical example
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21. 5. Install Tool (C) in the fuel injection pump housing, as shown. Push on Tool (C) and turn
fuel injection pump camshaft (8). When Tool (C) engages the groove (slot) in the camshaft,
the fuel injection pump is in the TC position for the No. 1 piston.
Note: Check the condition of the O-ring seals. Replace the O-ring seals, if necessary.
6. Ensure that O-ring seals (5), (6), (7) and (9) are in position on the fuel injection pump
housing and the governor. Put clean engine oil on the seals.
Illustration 5 g00460259
7. Attach a hoist and put the fuel injection pump housing and the governor in position on the
timing gear plate and the oil manifold. Install three nuts (11), two bolts (10) and the
washers. Ensure that Tool (C) remains in place.
Illustration 6 g00460341
8. Install washer (12) with the large side outward. Install bolt (13) finger tight. Ensure that
Tool (C) is in the notch in the camshaft of the fuel injection pump.
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22. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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23. Illustration 7 g00460342
9. Install Tool (B) on the fuel pump drive gear. Apply 68 N·m (50 lb ft) of force to the fuel
pump drive gear with timing bolt (3) in position in the flywheel and Tool (C) in position in
the fuel system. Apply this force in a clockwise direction when the engine is viewed from
the front. Use Tool (B) and a suitable torque wrench. Hold the 68 N·m (50 lb ft) of force on
Tool (B) and torque the drive gear bolt to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
Remove Tool (B) and Tool (C) from the fuel pump and remove bolt (3) from the flywheel.
10. Use Tool (A) and turn the flywheel for two complete revolutions. When bolt (3) goes in the
hole in the flywheel and Tool (C) is installed in the notch in the camshaft, the timing is
correct.
11. Install plugs (1) and (2) .
12. Remove Tool (A). Install the electric starting motor.
13. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Illustration 8 g00460343
14. Put cover (14) and the gasket in position. Install four bolts (15) .
15. Put the fuel filter base, the gasket, and fuel filter (16) in position. Install two bolts (19) and
the washers.
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24. 16. Install tube assemblies (21) and (22). Connect wire (20). Connect hoses (17) and (18) .
Illustration 9 g00589938
17. On the 3304B engines, install the strainer assembly in the turbocharger with the screen
downward. Install the gasket, the oil inlet line and the bolts. Install the O-ring seal on oil
drain line (25). Apply clean engine oil to the O-ring seal and install the gasket. Connect oil
drain line (25) and install the bolts. Install the clamps on the oil line.
Illustration 10 g00460346
18. Put cover (24) in position. Install nuts (23) and six washers. Tighten nuts (23) to a torque of
27 ± 7 N·m (20 ± 5 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00886792
Governor - Disassemble
SMCS - 1264-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 6V-2163 Spring Clamp 1
C 1P-1855 Retaining Ring Pliers 1
Start By:
A. Remove the fuel injection pump housing and the governor. Refer to Disassembly and
Assembly, "Fuel Injection Pump Housing and Governor - Remove".
Note: To remove the governor for the disassembly of the fuel injection pump housing, perform
Steps 1, 2, 16, 22, 24, 25, 26, 27, 30, 32 and 34.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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26. Illustration 1 g00453006
1. Remove fuel ratio control (1) from governor (2) .
Illustration 2 g00453007
Note: Illustration 2 shows the fuel ratio control that is still connected.
2. Remove six bolts (3), two bolts (5), housing (4) and the gasket.
Illustration 3 g00453008
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27. 3. Remove governor spring (7), seat (6) and the washers.
Illustration 4 g00453009
4. Remove six bolts (8), cover (9) and the gasket. Use Tool (A) in order to remove seal (10) .
Illustration 5 g00453010
5. Remove low idle adjustment screw (12) and spring (11) .
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