This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the fuel pump camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the starting motor and front housing.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the front housing once the timing advance is installed.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
This document provides instructions for removing and installing an engine oil relief valve on a Caterpillar 3064 or 3066 engine. It includes illustrations and steps to remove the threaded plug and shim that contain the valve from the cylinder block. Proper cleaning and containment of fluids is emphasized. The summary is completed in 3 sentences or less.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 993 k wheel loader (prefix z8d) service repair manual (z8d000...ufjkskemfseol
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
This document provides instructions for installing the automatic timing advance on a 3306 engine. It describes:
1. Installing a fuel pump timing pin and bolt to hold the camshaft in position.
2. Installing the weight assembly for the timing advance and tightening the bolt to the specified torque.
3. Removing the tools and installing the front housing once the timing advance is installed.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dsa) service repair m...fjskekfseik
The document provides instructions for removing and disassembling the travel motor from a 305CR Mini Hydraulic Excavator. The removal process involves releasing hydraulic pressure, removing the track and final drive sprocket. Disassembly involves marking parts, draining oil, removing plates, barrels and pistons. Multiple gears, shafts, seals and other internal components are then dismantled from the travel motor housing.
This document provides instructions for removing and installing an engine oil relief valve on a Caterpillar 3064 or 3066 engine. It includes illustrations and steps to remove the threaded plug and shim that contain the valve from the cylinder block. Proper cleaning and containment of fluids is emphasized. The summary is completed in 3 sentences or less.
Caterpillar cat 312 c l excavator (prefix dbn) service repair manual (dbn0000...fksjksmmde
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 3064 engine. It describes:
1) Removing the fuel lines, access cover, and mounting bolts to detach the pump.
2) Installing a new gasket and securing bolts to reattach the pump, ensuring proper alignment.
3) Reconnecting the fuel lines once the pump is secured.
Caterpillar cat 993 k wheel loader (prefix z8d) service repair manual (z8d000...ufjkskemfseol
This document provides instructions for removing and installing various engine components on a Caterpillar 993K wheel loader, including:
- Inlet and exhaust valves, guides, and seat inserts
- Engine oil filter base
- Engine oil cooler
The procedures describe using various tools to remove parts like the cylinder head, valves, guides, filters, hoses, and the oil cooler assembly. Installation is generally the reverse of removal, with instructions to clean parts, apply sealant or lubricant, and torque fasteners to the specified values. Safety notices warn of spring hazards and keeping parts clean to prevent wear.
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
Caterpillar cat 302.5 c mini hydraulic excavator (prefix gbb) service repair ...fjsjekdmmeme
The document provides instructions for disassembling and assembling the final drive and travel motor of a 302.5C Mini Hydraulic Excavator. It lists the required tools and presents 32 steps for disassembly that include removing springs, pins, seals, bearings and other components. It then lists the assembly steps in reverse order with notes about properly installing spring loaded parts to avoid injury.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
Daewoo doosan dl420 wheel loader operator and maintenance manualfjskkksmemm
This document is an operation and maintenance manual for a Doosan DL420 wheel loader. It provides information on the intended use of the machine, its components like the engine, transmission, braking and hydraulic systems. It also describes the cabin, FOPS and ROPS safety structures. The manual discusses CE marking requirements and installing communication equipment safely. Product plates for identifying the machine and components are shown.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...xiapokang564341
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...hvy7sbkw8e
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...wenxian17880
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to lock the timing advance in place and tightening it to the specified torque. Technicians are instructed to keep parts clean and apply thread sealant to mounting studs during reinstallation.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
4) Disassembling the housing further by removing items like the fuel rack, lifters, camshaft, and bearings.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
Caterpillar cat 311 b track type excavator (prefix 2ls) service repair manual...fjskefkemms
This document provides instructions for servicing components of a 311B excavator engine, including:
1) Instructions for assembling the rocker shaft, including the components and installation steps.
2) Instructions for installing the rocker shaft and pushrods, including torque specifications.
3) Instructions for removing the cylinder head, including removal steps and safety notices.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
Caterpillar cat 302.5 c mini hydraulic excavator (prefix gbb) service repair ...fjsjekdmmeme
The document provides instructions for disassembling and assembling the final drive and travel motor of a 302.5C Mini Hydraulic Excavator. It lists the required tools and presents 32 steps for disassembly that include removing springs, pins, seals, bearings and other components. It then lists the assembly steps in reverse order with notes about properly installing spring loaded parts to avoid injury.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
The document provides instructions for servicing components of a Caterpillar 3306 engine, including:
1) Procedures for removing and installing the fuel ratio control and fuel shutoff solenoid.
2) Steps for removing the automatic timing advance unit, including using alignment marks and tools to ensure proper timing.
3) Disassembly and assembly instructions for the automatic timing advance unit, involving removing springs, weights, seals and gears.
Daewoo doosan dl420 wheel loader operator and maintenance manualfjskkksmemm
This document is an operation and maintenance manual for a Doosan DL420 wheel loader. It provides information on the intended use of the machine, its components like the engine, transmission, braking and hydraulic systems. It also describes the cabin, FOPS and ROPS safety structures. The manual discusses CE marking requirements and installing communication equipment safely. Product plates for identifying the machine and components are shown.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
This document provides instructions for installing an automatic timing advance on a 3306 engine. It involves using various tools to install a fuel pump timing pin and bolt to hold the automatic timing advance in place while tightening another bolt. The timing advance is then tightened to a specified torque and the tools are removed. Finally, the front housing is reinstalled.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...xiapokang564341
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...hvy7sbkw8e
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to hold the timing advance in place while tightening another bolt to the specified torque. The timing advance is then secured to the fuel pump camshaft and the tools are removed to complete the installation.
Caterpillar Cat 235 EXCAVATOR (Prefix 32K) Service Repair Manual (32K00789-01...wenxian17880
This document provides instructions for removing and installing the automatic timing advance on a 3306 engine. It outlines the required tools and gives a step-by-step process that involves installing pins and bolts to lock the timing advance in place and tightening it to the specified torque. Technicians are instructed to keep parts clean and apply thread sealant to mounting studs during reinstallation.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounting hardware.
3) It provides steps to disassemble the fuel injection pump housing, including removing the fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly, which weighs 24 kg for a 3304B engine.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
4) Disassembling the housing further by removing items like the fuel rack, lifters, camshaft, and bearings.
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tighten it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing how to remove various components like lines, covers, and mounts to detach the housing.
3) It provides steps to disassemble the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made on original lifters
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
The document contains detailed step-by-step instructions accompanied by illustrations. It is from a Caterpillar service manual for technicians performing maintenance or repairs.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer, bolt, and weight assembly into position on the fuel injection pump camshaft.
2) It also provides instructions for removing a fuel injection pump housing and governor from a 3304B or 3306B engine. It lists required tools and describes removing various components including nuts, bolts, tubes, and filters.
3) Additionally, it describes how to disassemble and assemble a fuel injection pump housing. The disassembly process involves removing components like a cover, fuel rack, lifters, snap ring, camshaft and bearings. The assembly process describes installing these
This document provides instructions for installing an automatic timing advance and removing a fuel injection pump housing and governor from a Caterpillar 3304B engine. It describes:
1) Using various tools to install the automatic timing advance and tighten bolts to the specified torques.
2) Removing components like lines, covers, and tubes to access the fuel injection pump housing and governor.
3) Using lifting equipment to safely remove the housing and governor assembly due to its weight.
The document contains detailed step-by-step instructions accompanied by illustrations. It is from a Caterpillar service manual for technicians performing maintenance or repairs.
1) The document provides instructions for installing an automatic timing advance on a 3304 engine. It describes using various tools to install a washer and bolt to hold the timing advance in place and tightening it to the specified torque.
2) It describes removing the fuel injection pump housing and governor from a 3304B or 3306B engine. It lists the required tools and provides illustrations showing the removal process which includes removing various fasteners, lines, and the housing using lifting equipment.
3) It provides instructions for disassembling the fuel injection pump housing, including removing the cover, fuel rack, lifters, snap ring, washer, camshaft and bearings. Identification marks should be made
Similar to Caterpillar cat 235 excavator (prefix 32 k) service repair manual (32k00789 01300) (20)
Caterpillar cat 320 d excavator (prefix kzf) service repair manual (kzf00001 ...fjskekfseik
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, pins, gears, seals, and other parts. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, installing seals and pins, and reinstalling the gears and other components in the reverse order of disassembly. Precision is required and cleanliness is emphasized throughout the process.
Caterpillar cat 320 d excavator (prefix kgf) service repair manual (kgf00001 ...fjskekfseik
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow other components to come apart during the process.
Caterpillar cat 320 d excavator (prefix dhk) service repair manual (dhk00001 ...fjskekfseik
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Caterpillar cat 320 track type excavator (prefix 2 dl) service repair manual ...fjskekfseik
This document provides instructions for servicing components on Caterpillar 320, 320L, and 320N track-type excavators, including:
1. Removing and installing inlet and exhaust valve seals from the engine cylinders.
2. Removing the engine oil filter base and checking gaskets and seals.
3. Installing the engine oil filter base and replacing any worn gaskets or seals.
4. Removing the engine oil cooler and checking gaskets and seals.
The document includes illustrations and step-by-step instructions for servicing these components while maintaining cleanliness and containing fluids.
Caterpillar cat 320 s excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 s excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 320 n excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing multiple gears, shafts, seals and other parts, and taking care to note locations and orientations for reinstallation. Proper cleaning, lubrication and torque specifications are also emphasized.
Caterpillar cat 320 n excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using tools, adjusting brackets, and compressing injector springs during installation. References are provided for additional information on inspection and synchronization procedures.
Caterpillar cat 320 l excavator (prefix 4 zj) service repair manual (4zj00460...fjskekfseik
This document provides instructions for removing and installing final drives on 320-series excavators. It outlines the steps to release hydraulic pressure, remove the final drive housing, and disassemble/reassemble the internal components. The process involves removing 20 bolts, hydraulic lines, and using lifting tools to maneuver heavy internal parts like carriers, gears, and housings weighing up to 82 kg. Proper cleaning, lubrication, and torque specifications are noted to ensure correct reassembly.
Caterpillar cat 320 l excavator (prefix 3 xk) service repair manual (3xk00822...fjskekfseik
This document provides instructions for removing and installing a fuel injection control linkage on Caterpillar 320 excavator models. The removal procedure involves taking out the rocker shaft and pushrods, then removing clips and a clevis pin to detach the governor from the linkage. Installation requires reattaching these components using special tools, adjusting brackets, and compressing injector springs during assembly. References are provided for additional maintenance information.
The document provides instructions for disassembling and assembling the travel motor of a 320 GC excavator. It lists the required tools and parts. The disassembly process involves removing plugs and seals from the motor housing. Springs must be released carefully due to risk of injury. The brake piston is then unseated using air pressure before internal components of the motor can be accessed and replaced. The assembly procedure reverses the disassembly steps.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 305 e2cr mini hydraulic excavator (prefix pyr) service repair...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305E2 CR mini hydraulic excavator powered by a C2.4 engine, including:
- Removing and installing the idler gear.
- Removing and installing the front housing.
- Removing and installing the valve mechanism cover.
- Removing and installing the rocker shaft and push rods.
- Disassembling and assembling the rocker shaft.
The procedures include lists of required tools and step-by-step instructions with illustrations. Safety notices are also provided regarding keeping parts clean and preventing injury from spring-loaded components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix djx) service repai...fjskekfseik
The document provides instructions for removing and installing various engine components on a 305E2 CR Mini Hydraulic Excavator including:
- Removing and installing the crankshaft rear seal.
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing and installing the crankshaft front seal.
- Removing and installing the idler gear.
The procedures include illustrations and specify tools needed. Safety and cleaning notices are also provided.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix df5) service repai...fjskekfseik
The document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including the fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, electronic unit injector, and turbocharger. Safety precautions are outlined that must be followed when working on fuel system and high temperature components.
Caterpillar cat 305 e2 cr mini hydraulic excavator (prefix bz5) service repai...fjskekfseik
This document provides instructions for removing and installing various components of a 305E2 CR Mini Hydraulic Excavator engine, including:
- Removing the fuel manifold by removing bolts and disconnecting fuel injection lines.
- Removing fuel injection lines by disconnecting hose assemblies and removing bolts, clamps and tubes.
- Removing the exhaust gas recirculation cooler by draining coolant, removing hoses and brackets, and bolts.
- Removing the fuel injection pump by disconnecting harnesses and hoses, and removing nuts, bolts and the pump.
- Removing electronic unit injectors by disconnecting hoses after draining fuel and removing clips and hoses.
Caterpillar cat 305 c cr mini hydraulic excavator (prefix hwj) service repair...fjskekfseik
This document provides instructions for disassembling and inspecting components of a S4Q2-T engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The multi-step procedures describe removing each component, measuring specifications, and inspecting parts for wear and damage. Replacement is recommended if measurement limits are exceeded. Cautions are provided regarding part identification and handling.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix shw) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR mini hydraulic excavator powered by a C2.4 engine. The components include the idler gear, front housing, valve mechanism cover, rocker shaft and push rods, and disassembling the rocker shaft. The procedures note required tools, removal steps, installation steps including torque specifications and lubrication points.
Caterpillar cat 305.5 e2cr mini hydraulic excavator (prefix hrx) service repa...fjskekfseik
The document provides instructions for removing and installing various engine components on a Caterpillar 305.5E2CR Mini Hydraulic Excavator, including the camshaft, camshaft gear, engine oil pan, pistons, connecting rods, and disassembling the pistons and connecting rods. The steps include draining fluids, removing fasteners and components, cleaning parts, applying sealant or lubricant, and reinstalling components in the reverse order of removal while maintaining proper alignment and torque specifications.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00935398
Automatic Timing Advance - Install
SMCS - 1272-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4186 Fuel Pump Timing Pin 1
B 0L-2070 Bolt 1
C 5P-7307 Engine Turning Tool 1
D 4C-9874 Spanner Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00476281
1. Install washer (1) and bolt (2). Ensure that the cover of the fuel pump housing is removed.
Turn the fuel pump camshaft in the direction of the engine rotation until Tool (A) can be
installed in the notch of the camshaft.
2. Install Tool (A) and (B) into position. Install the weight assembly for the timing advance on
the fuel injection pump camshaft.
Illustration 2 g00476286
3. Use Tool (D) on the automatic timing advance and maintain a constant torque of 68 N·m
(50 lb ft). Tighten the bolt that fastens the automatic timing advance to the fuel pump
camshaft to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
4. Remove Tools (A), (B), (C) and (D). Install the starting motor.
End By: Install the front housing. Refer to Disassembly and Assembly, "Front Housing - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 17:59:01 UTC+0800 2019
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07103919
Fuel Injection Pump Housing and Governor - Remove
SMCS - 1286-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2264 Pump Impeller Puller 1
8B-7560 Step Plate 1
0T-0513 Bolt 2
5P-1075 Hard Washer 2
Start By:
a. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g00589938
3304B Engine
1. On the 3304B engine, remove oil supply line (26), oil drain line (25), and heat shield (27).
Inspect the O-ring seal around oil drain line (25). Replace the O-ring seal if the O-ring seal
is damaged. Remove the gaskets and the screen from the top of the turbocharger.
Note: The following illustrations are of a 3306B engine.
Illustration 2 g00452289
2. Remove six nuts (1) and the washers and remove cover (2).
Note: Separate nut (1) and the mounting stud, if the nut and the mounting stud come out of
the housing together. Apply thread sealant to the mounting studs and reinstall the mounting
studs to a depth of 19.0 ± 0.8 mm (0.74 ± 0.03 inch).
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6. Illustration 3 g00452292
3. Remove center bolt (3) and spacer (4).
Illustration 4 g00452293
4. Install center bolt (3) and leave a gap of 6.4 mm (.25 inch). Install Tool (A), as shown.
Tighten the stud to loosen the fuel pump drive gear from the taper on the fuel injection
pump camshaft.
5. Remove Tool (A) and bolt (3).
Illustration 5 g00452301
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7. 6. Remove tube assemblies (5) and (11). Disconnect one end of tube assemblies (8) and (9).
Disconnect clamp (10). Remove two bolts (7) and the washers and remove filter base (6)
with the filter and the gasket.
Illustration 6 g00452302
7. Remove two bolts (12), the washers and the gasket. Remove two bolts (14) and the gasket.
Remove tube assembly (13).
Illustration 7 g00452343
8. Use a lifting sling and a hoist to secure the fuel injection pump housing and the governor.
Note: Remove the heat shield (not shown) if equipped.
9. Disconnect solenoid ground (15). Remove three nuts (17). Remove two bolts (16) and the
washers. Remove the fuel injection pump housing and the governor from the engine. To
safely remove the fuel injection pump housing and the governor, use two technicians or a
suitable lifting device. The weight of the 3304B fuel injection pump housing and governor
is 24 kg (53 lb). The weight of the 3306B fuel injection pump housing and governor is
32 Kg (70 lb).
10. Remove the O-ring seals from the fuel injection pump housing and the governor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 17:59:57 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01139602
Fuel Injection Pump Housing - Disassemble
SMCS - 1253-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
Start By:
A. Disassemble the governor. Refer to Disassembly and Assembly, "Governor - Disassemble".
B. Remove the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00456860
1. Remove cover (1) and the gasket.
Illustration 2 g00456923
2. Remove fuel rack (2) from the fuel injection pump housing.
Illustration 3 g00456924
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10. Note: If the original lifters are being reused in the fuel injection pump housing, place
identification marks on the lifters in order to identify the locations.
3. Remove lifters (3) from the fuel injection pump housing.
Illustration 4 g00456925
4. Position the fuel injection pump housing on wood blocks, as shown. Use Tool (A) in order
to remove snap ring (4) .
Illustration 5 g00456926
5. Use a soft hammer to push the camshaft toward the governor end of the fuel injection pump
housing in order to loosen washer (5). Remove washer (5) .
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11. Illustration 6 g00456927
6. Remove camshaft (6) .
Illustration 7 g00456928
7. Remove bearings (7) from the drive end of the fuel injection pump housing.
Illustration 8 g00456930
8. Remove bearings (8) from the governor end of the fuel injection pump housing.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01138035
Fuel Injection Pump Housing - Assemble
SMCS - 1253-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1860 Retaining Ring Pliers 1
B 1P-0510 Driver Group 1
C
6V-2016 Plate 1
0S-1594 Bolt 2
6V-4818 Driver 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Put clean engine oil on all parts before assembly. Ensure that all of the oil passages are
clear.
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13. Illustration 1 g00457491
1. Use Tool (B) in order to install large bearing (1) in the governor end of the fuel injection
pump housing. Bearing joint (3) should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 0.25 ± 0.20 mm (.010 ± .008 inch) below the
surface of the fuel injection pump housing.
2. Use Tool (B) in order to install small bearing (2) in the governor end of the fuel injection
pump so that Tool (B) is 7.16 ± 0.13 mm (.282 ± .005 inch) below the surface of the fuel
injection pump housing.
Illustration 2 g00457492
3. Use Tool (B) in order to install large bearing (4) in the drive end of the fuel injection pump
housing. The bearing joint should be facing toward the top of the fuel injection pump
housing. Install the bearing so the bearing is 1.00 ± 0.25 mm (.039 ± .010 inch) below the
surface of the fuel injection pump housing.
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14. Illustration 3 g00457493
4. Install the plate of Tool (C) on the drive end of the fuel injection pump in order to install
small bearing (5) for the rack. Use clean grease in order to hold the new driver for the rack
bearing of Tool (C). Install the driver and the bearing in the plate. Ensure that the groove in
the driver is aligned with the pin in the plate and use a hammer to push the bearing into
position. The bearing will be installed to the correct depth when the shoulder of the driver is
against the plate.
5. Remove Tool (C) from the fuel injection pump housing. The fuel rack bearing must be
installed so that the fuel rack bearing is 0.25 ± 0.25 mm (.010 ± .010 inch) below the surface
of the housing.
Illustration 4 g00457494
6. Install camshaft (6) .
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15. Illustration 5 g00458729
7. Put the fuel injection pump housing upright, as shown. Place a wood block under the
camshaft.
8. Put washer (7) over the end of the camshaft. Use Tool (B) and spacer (8) in order to push
the washer against the seat on the camshaft. Spacer (8) has an inside diameter of 38.1 mm
(1.50 inch) and a length of 31.75 mm (1.250 inch). The camshaft must have an end play of
0.18 ± 0.08 mm (.007 ± .003 inch) when the washer is pushed against the shoulder of the
camshaft.
Illustration 6 g00457495
9. Use Tool (A) in order to install snap ring (9) .
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16. Illustration 7 g00458730
Note: Check the condition of the new lifters. Replace the lifters, if necessary. If the original
lifters are being reused, place the lifters in the original locations. New lifters are identical,
and the new lifters can be placed in any order.
10. Install six lifters (10) in the fuel injection pump housing. Ensure that the groove in the lifter
is aligned with the pin in the fuel injection pump housing.
Illustration 8 g00458731
11. Install rack (11). Ensure that the groove in the end of the rack is aligned with the ear (tab) of
the fuel rack bearing that is at the drive end of the fuel injection pump housing.
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17. Illustration 9 g00458732
12. Install the gasket and cover (12) .
End By:
a. Assemble the governor. Refer to Disassembly and Assembly, "Governor - Assemble".
b. Install the fuel injection pumps. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 18:01:48 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01111133
Fuel Injection Pump Housing and Governor - Install
SMCS - 1286-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-7307 Engine Turning Tool 1
B 4C-9874 Spanner Wrench 1
C 6V-4186 Fuel Pump Timing Pin 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The No. 1 piston must be set at the top center position (TC) in order to perform all of the
timing procedures.
Note: The engine is seen from the flywheel end when the direction of the crankshaft rotation is
given.
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19. Illustration 1 g00460164
1. Remove the electric starting motor.
2. Install Tool (A) into the flywheel housing, as shown.
3. To find the TC position for the No. 1 piston, perform the following procedure:
a. Turn the flywheel clockwise or turn the flywheel in the opposite direction of the
engine rotation for approximately 30 degrees. This removes all play from the timing
gears.
Note: If you go past the bolt hole, repeat Step 3.a.
Illustration 2 g00460248
b. Remove plugs (1) and (2) .
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20. Illustration 3 g00460252
c. Turn the flywheel counterclockwise until a 3/8-16 X 3 1/2 NC bolt (4) can be
installed in the flywheel through the hole in the flywheel housing. The No. 1 and No.
6 pistons are now at the TC position. Plug (2) was removed for viewing through
inspection hole (3) .
Note: The No. 1 piston is on the compression stroke when the valves of the No. 1
cylinder are closed. The rocker arms for the inlet valves and for the exhaust valves
must have slight side-to-side movement.
d. In order to check the position of the inlet and exhaust valves, remove the valve
mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover -
Remove and Install".
4. If the No. 1 piston is not on the compression stroke, remove bolt (4) and turn the flywheel
for 360 degrees counterclockwise. Install bolt (4). The No. 1 piston is now at the TC
position.
Illustration 4 g00460258
Typical example
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21. 5. Install Tool (C) in the fuel injection pump housing, as shown. Push on Tool (C) and turn
fuel injection pump camshaft (8). When Tool (C) engages the groove (slot) in the camshaft,
the fuel injection pump is in the TC position for the No. 1 piston.
Note: Check the condition of the O-ring seals. Replace the O-ring seals, if necessary.
6. Ensure that O-ring seals (5), (6), (7) and (9) are in position on the fuel injection pump
housing and the governor. Put clean engine oil on the seals.
Illustration 5 g00460259
7. Attach a hoist and put the fuel injection pump housing and the governor in position on the
timing gear plate and the oil manifold. Install three nuts (11), two bolts (10) and the
washers. Ensure that Tool (C) remains in place.
Illustration 6 g00460341
8. Install washer (12) with the large side outward. Install bolt (13) finger tight. Ensure that
Tool (C) is in the notch in the camshaft of the fuel injection pump.
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. Illustration 7 g00460342
9. Install Tool (B) on the fuel pump drive gear. Apply 68 N·m (50 lb ft) of force to the fuel
pump drive gear with timing bolt (3) in position in the flywheel and Tool (C) in position in
the fuel system. Apply this force in a clockwise direction when the engine is viewed from
the front. Use Tool (B) and a suitable torque wrench. Hold the 68 N·m (50 lb ft) of force on
Tool (B) and torque the drive gear bolt to a torque of 270 ± 25 N·m (200 ± 18 lb ft).
Remove Tool (B) and Tool (C) from the fuel pump and remove bolt (3) from the flywheel.
10. Use Tool (A) and turn the flywheel for two complete revolutions. When bolt (3) goes in the
hole in the flywheel and Tool (C) is installed in the notch in the camshaft, the timing is
correct.
11. Install plugs (1) and (2) .
12. Remove Tool (A). Install the electric starting motor.
13. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Illustration 8 g00460343
14. Put cover (14) and the gasket in position. Install four bolts (15) .
15. Put the fuel filter base, the gasket, and fuel filter (16) in position. Install two bolts (19) and
the washers.
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24. 16. Install tube assemblies (21) and (22). Connect wire (20). Connect hoses (17) and (18) .
Illustration 9 g00589938
17. On the 3304B engines, install the strainer assembly in the turbocharger with the screen
downward. Install the gasket, the oil inlet line and the bolts. Install the O-ring seal on oil
drain line (25). Apply clean engine oil to the O-ring seal and install the gasket. Connect oil
drain line (25) and install the bolts. Install the clamps on the oil line.
Illustration 10 g00460346
18. Put cover (24) in position. Install nuts (23) and six washers. Tighten nuts (23) to a torque of
27 ± 7 N·m (20 ± 5 lb ft).
End By: Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Sep 23 18:02:44 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 235 EXCAVATOR 32K
Configuration: 235 EXCAVATOR 32K00789-01300 (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00886792
Governor - Disassemble
SMCS - 1264-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 6V-2163 Spring Clamp 1
C 1P-1855 Retaining Ring Pliers 1
Start By:
A. Remove the fuel injection pump housing and the governor. Refer to Disassembly and
Assembly, "Fuel Injection Pump Housing and Governor - Remove".
Note: To remove the governor for the disassembly of the fuel injection pump housing, perform
Steps 1, 2, 16, 22, 24, 25, 26, 27, 30, 32 and 34.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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26. Illustration 1 g00453006
1. Remove fuel ratio control (1) from governor (2) .
Illustration 2 g00453007
Note: Illustration 2 shows the fuel ratio control that is still connected.
2. Remove six bolts (3), two bolts (5), housing (4) and the gasket.
Illustration 3 g00453008
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27. 3. Remove governor spring (7), seat (6) and the washers.
Illustration 4 g00453009
4. Remove six bolts (8), cover (9) and the gasket. Use Tool (A) in order to remove seal (10) .
Illustration 5 g00453010
5. Remove low idle adjustment screw (12) and spring (11) .
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