- The document provides instructions for removing and installing an exhaust manifold on a 3054E industrial engine.
- Key steps include removing setscrews in reverse order to prevent distortion, installing guide bolts in the cylinder head, positioning a new exhaust manifold gasket, and tightening setscrews to 33 N·m in a specified sequence.
- Valve springs and valves can be removed with a valve spring compressor tool by compressing the spring, removing keepers, and indexing parts for reinstallation in the proper location and orientation.
- The document provides instructions for removing and installing inlet and exhaust valves on a 3054E Industrial Engine.
- Key steps include using a valve spring compressor tool to compress the valve spring, removing the valve keepers and spring retainer, and then removing the valve stem seal and valve.
- Installation involves cleaning parts, lubricating the valve stems, and installing the valves along with new stem seals, springs, retainers and keepers using the compressor tool. Taking care with spring loaded parts is emphasized for safety.
- The document provides instructions for removing and installing inlet and exhaust valves on a 3054E Industrial Engine.
- Key steps include using a valve spring compressor tool to compress the valve spring, removing the valve keepers and spring retainer, and then removing the valve stem seal and valve.
- Installation involves cleaning parts, lubricating the valve stems, and installing the valves along with new stem seals, springs, retainers and keepers using the compressor tool. Taking care with spring loaded parts is emphasized for safety.
- The document provides instructions for removing and installing inlet and exhaust valves on a 3054E Industrial Engine.
- Key steps include using a valve spring compressor tool to compress the valve spring, removing the valve keepers and spring retainer, and then removing the valve spring and valve.
- Installation is the reverse, including cleaning components, lubricating the valve stems, and using the compressor tool to compress the spring while installing the keepers.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Valves, springs, and related parts. Tools are needed to compress springs safely.
2) Valve guides. Guides must be installed to the correct height specification.
3) Valve seat inserts. New inserts must be cooled before installation.
4) The oil filter base. Springs under covers require care during removal.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
- The document provides instructions for removing and installing inlet and exhaust valves on a 3054E Industrial Engine.
- Key steps include using a valve spring compressor tool to compress the valve spring, removing the valve keepers and spring retainer, and then removing the valve stem seal and valve.
- Installation involves cleaning parts, lubricating the valve stems, and installing the valves along with new stem seals, springs, retainers and keepers using the compressor tool. Taking care with spring loaded parts is emphasized for safety.
- The document provides instructions for removing and installing inlet and exhaust valves on a 3054E Industrial Engine.
- Key steps include using a valve spring compressor tool to compress the valve spring, removing the valve keepers and spring retainer, and then removing the valve stem seal and valve.
- Installation involves cleaning parts, lubricating the valve stems, and installing the valves along with new stem seals, springs, retainers and keepers using the compressor tool. Taking care with spring loaded parts is emphasized for safety.
- The document provides instructions for removing and installing inlet and exhaust valves on a 3054E Industrial Engine.
- Key steps include using a valve spring compressor tool to compress the valve spring, removing the valve keepers and spring retainer, and then removing the valve spring and valve.
- Installation is the reverse, including cleaning components, lubricating the valve stems, and using the compressor tool to compress the spring while installing the keepers.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Valves, springs, and related parts. Tools are needed to compress springs safely.
2) Valve guides. Guides must be installed to the correct height specification.
3) Valve seat inserts. New inserts must be cooled before installation.
4) The oil filter base. Springs under covers require care during removal.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Valves, valve guides, and valve seat inserts. Specific tools are required and safety precautions mentioned.
2) The engine oil filter base. A strap wrench is used to remove the filters, and springs in the base must be handled carefully.
3) Procedures note keeping parts clean and lubricating components. Reinstallation follows the removal process in reverse order.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
- Inlet and exhaust valve springs
- Inlet and exhaust valves
- Inlet and exhaust valve guides
- Inlet and exhaust valve seat inserts
- Engine oil filter base
The procedures describe the required tools, removal steps, inspection, installation steps, and safety precautions for each component. Detailed illustrations supplement the text instructions.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
- Inlet and exhaust valve springs
- Inlet and exhaust valves
- Inlet and exhaust valve guides
- Inlet and exhaust valve seat inserts
- Engine oil filter base
The procedures describe the required tools, removal steps, inspection, installation steps, and safety precautions for each component. Detailed illustrations supplement the text instructions.
The document provides instructions for removing and installing inlet and exhaust valve springs on a C27 Industrial Engine.
It describes the required tools and gives a step-by-step process for removing the valve springs which includes using a valve spring compressor tool to compress the springs so the spring keepers can be removed from the valve. It then provides instructions for installing new valve springs which involves lubricating the valves, compressing the springs with the tool to insert the spring keepers.
The document also provides procedures for removing and installing inlet and exhaust valve guides from the cylinder head using driver tools to remove and install the guides at the proper height. Lubrication and sealing of the guides is described.
This document provides instructions for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, and an engine oil filter base on a Caterpillar C18 Industrial Engine NBB. The procedures describe using various tools to compress springs, extract components, and seat new parts. Safety warnings are included to prevent injury from springs or other propelled objects.
This document provides instructions for removing and installing various engine components on a Caterpillar C18 Industrial Engine NBB, including:
1. Valves, valve guides, valve seat inserts, and the engine oil filter base.
2. Detailed step-by-step procedures are provided for removal and installation of each component, along with required tools and safety precautions.
3. Instructions include removing springs and seals, cleaning parts, lubricating components, and ensuring proper heights and clearances during reassembly.
This document provides instructions for removing and installing various engine components on a Caterpillar C18 Industrial Engine NBB, including:
1. Valves, valve guides, valve seat inserts, and the engine oil filter base.
2. Detailed step-by-step procedures are provided for removal and installation of each component, along with required tools and safety precautions.
3. Technical specifications and part numbers are referenced for inspecting components and installing within specified tolerances.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
This document provides instructions for removing and installing various engine components on a Caterpillar C18 Industrial Engine NBB, including:
- Inlet and exhaust valves - procedures and required tools for removal and installation are described.
- Inlet and exhaust valve guides - procedures and required tools for removal and installation are outlined.
- Inlet and exhaust valve seat inserts - removal and installation steps and tools are specified.
- Engine oil filter base - the single step removal process is detailed.
Safety notices and maintenance tips are included throughout to ensure proper procedure is followed.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
The document provides instructions for installing the transmission on a 434E backhoe loader. It describes:
1) Using a hydraulic jack to lift and position the transmission assembly.
2) Installing mounting brackets, bolts, and hoses to secure the transmission in place.
3) Connecting electrical harnesses, solenoids, and hydraulic lines to complete the installation.
This document provides assembly instructions for the transmission of a 434E BACKHOE LOADER model. It lists the required tools and notes on cleanliness and lubrication. It then provides step-by-step instructions with illustrations for assembling the various transmission components, including the reverse shaft, input shaft, countershaft, and output shaft (rear). Proper compression of springs and installation of seals, bearings, gears and other parts is described.
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This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
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1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
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1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height.
3) Valve seat inserts using an extractor tool and driver to install new inserts.
4) The engine oil filter base and related internal parts, noting any spring pressure hazards.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine. It includes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, engine oil cooler, and engine oil pump. The document lists the required tools and safety precautions for each procedure and provides illustrations of the components and installation steps.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Valves, valve guides, and valve seat inserts. Specific tools are required and safety precautions mentioned.
2) The engine oil filter base. A strap wrench is used to remove the filters, and springs in the base must be handled carefully.
3) Procedures note keeping parts clean and lubricating components. Reinstallation follows the removal process in reverse order.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
- Inlet and exhaust valve springs
- Inlet and exhaust valves
- Inlet and exhaust valve guides
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- Engine oil filter base
The procedures describe the required tools, removal steps, inspection, installation steps, and safety precautions for each component. Detailed illustrations supplement the text instructions.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
- Inlet and exhaust valve springs
- Inlet and exhaust valves
- Inlet and exhaust valve guides
- Inlet and exhaust valve seat inserts
- Engine oil filter base
The procedures describe the required tools, removal steps, inspection, installation steps, and safety precautions for each component. Detailed illustrations supplement the text instructions.
The document provides instructions for removing and installing inlet and exhaust valve springs on a C27 Industrial Engine.
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This document provides instructions for removing and installing various engine components on a Caterpillar C18 Industrial Engine NBB, including:
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2. Detailed step-by-step procedures are provided for removal and installation of each component, along with required tools and safety precautions.
3. Technical specifications and part numbers are referenced for inspecting components and installing within specified tolerances.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base and installing bolts to secure it.
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The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment when working with pressurized parts.
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- Engine oil filter base - the single step removal process is detailed.
Safety notices and maintenance tips are included throughout to ensure proper procedure is followed.
The document provides instructions for installing an engine oil filter base which includes:
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2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054E INDUSTRIAL ENGINE 304
Configuration: 3054E Industrial Engine 30400001-UP
Disassembly and Assembly
3054E Industrial Engine
Media Number -RENR7569-02 Publication Date -01/09/2005 Date Updated -28/04/2017
i02291817
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g00951398
1. Remove the setscrews (1) in reverse numerical order. Refer to Illustration 1 . This will help
prevent distortion of the exhaust manifold.
2. Remove the exhaust manifold from the cylinder head and the exhaust manifold gasket.
Discard the exhaust manifold gasket.
1/3
3054E Industrial Engine 30400001-UP(SEBP3645 - 56) - Documentation
2019/10/2
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(M10 X 1.5 by 100 mm)
2
Note: Improper installation of the exhaust manifold can result in a cracked exhaust manifold. The
setscrews that secure the exhaust manifold must be tightened in the correct sequence and to the
correct torque.
Illustration 2 g00951297
1. Install Tooling (A) in the cylinder head in Hole (X).
Note: Do not use any sealant on the exhaust manifold gaskets.
2. Position a new exhaust manifold gasket on the Tooling (A) in the cylinder head. Position the
exhaust manifold on the Tooling (A). Install the setscrews (1) finger tight in order to secure
the exhaust manifold to the cylinder head.
3. Remove the Tooling (A). Install the remaining setscrews (1) and tighten the setscrews
evenly to a torque of 33 N·m (24 lb ft). Tighten the setscrews in the sequence that is shown
in Illustration 2.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
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4. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054E INDUSTRIAL ENGINE 304
Configuration: 3054E Industrial Engine 30400001-UP
Disassembly and Assembly
3054E Industrial Engine
Media Number -RENR7569-02 Publication Date -01/09/2005 Date Updated -28/04/2017
i02291819
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is still installed onto the cylinder block. Refer to Disassembly and Assembly
Manual, "Inlet and Exhaust Valves - Remove and Install" for the correct procedure that should be
used to remove the valve springs from a cylinder head that has been removed from the cylinder
block.
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6. Note: Before you begin the removal of the valve springs, refer to Specifications, "Cylinder Head
Valves" for appropriate information on the valve springs.
1. Ensure that the piston is at the top center position before the valve keepers are removed
from the valve. Failure to ensure that the piston is at top dead center may allow the valve to
drop into the cylinder block. Use the following procedure in order to find the top center
position for the piston.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
Illustration 1 g00937233
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
a. Install the Tooling (A).
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7. NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
b. Compress the valve spring in order to open the valve. Do not compress the valve
spring sufficiently so that the valve keepers (1) could be removed from the recess in
the valve stem.
c. Turn the crankshaft until the piston touches the valve.
d. Continue to turn the crankshaft until the valve stem is at the highest point. The piston
is now at the top center position. Release the pressure of the Tooling (A) when the
piston is at the top center position.
2. Use Tooling (A) in order to compress valve spring (3). Remove valve keepers (1).
3. Carefully release the pressure on the Tooling (A). Remove the valve spring retainer (2) and
the valve spring (3).
Note: If you are replacing all of the valve springs, the procedure can be done on two
cylinders at the same time. The procedure can be done on cylinder 1 and cylinder 4, and on
cylinder 2 and cylinder 3.
NOTICE
Do not turn the crankshaft while the valve springs are removed.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. Illustration 2 g00937233
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Place the new valve spring into position.
2. Install the valve spring retainer (2).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
3. Install the Tooling (A). Compress the valve spring (3).
4. Install valve keepers (1).
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9. 5. Carefully release the pressure on the Tooling (A). Remove the Tooling (A). Rotate the
crankshaft by approximately 45 degrees in order to lower the piston. Strike the top of the
valves with a soft hammer in order to ensure that the valve keepers are properly installed.
Note: If you are replacing all of the valve springs the procedure can be done on two
cylinders at the same time. The procedure can be done on cylinder 1 and cylinder 4, and on
cylinder 2 and cylinder 3.
End By:
a. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054E INDUSTRIAL ENGINE 304
Configuration: 3054E Industrial Engine 30400001-UP
Disassembly and Assembly
3054E Industrial Engine
Media Number -RENR7569-02 Publication Date -01/09/2005 Date Updated -28/04/2017
i02291880
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
Note: Ensure that the machined face of the cylinder head is kept on a clean, soft surface in order
to prevent damage to the machined surface.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01015306
Typical example
1. Clean the bottom face of the cylinder head. Use a dial indicator to check the depth of the
valves below the face of the cylinder head before the valve springs are removed. Refer to
the illustration 1 and refer toSpecifications, "Cylinder Head Valves" for the correct
dimensions.
2. Place an index mark on the heads of the inlet valves and the exhaust valves for installation
purposes.
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13. Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
3. Use the Tooling (A) to compress spring (3).
4. Remove the valve keeper (1).
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
5. Carefully release the pressure on the Tooling (A) and remove the Tooling (A).
6. Remove the valve spring retainer (2).
7. Remove the valve spring (3).
8. Remove the valve stem seal (4) for the inlet valve or the exhaust valve.
9. Remove the inlet valve (5) or the exhaust valve (6).
10. Repeat Step 3 to Step 9 for each inlet valve (7) and for each exhaust valve (8).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 4 g00953724
1. Carefully clean the bottom face of the cylinder head. Ensure that there is no debris in the
inlet and exhaust ports. Also ensure that there is no debris in the coolant passages and in
lubrication passages. Inspect the cylinder head. Refer to the Testing and Adjusting Manual,
"Cylinder Head Inspect" for further information.
2. Inspect all of the valve seats for wear and for damage. Refer to the Specifications Manual,
"Cylinder Head Valves" for further information. Also refer to this Disassembly and
Assembly Manual, "Inlet and Exhaust Valve Seat Inserts - Remove and Install" and refer to
Testing and Adjusting Manual, "Valve Depth - Inspect " for further information. Replace
any worn parts.
3. Inspect all of the valve guides for wear and for damage. Refer to the Specifications Manual,
"Cylinder Head Valves" for further information. Also refer to this Disassembly and
Assembly Manual, "Inlet and Exhaust Valve Guides - Remove and Install" and refer to
Testing and Adjusting Manual, "Valve Guide - Inspect" for further information. Replace
any worn parts.
4. Inspect the valves if the valves are not replacement parts. Refer to the Specifications
Manual, "Cylinder Head Valves" for further information.
5. Lubricate the stem of the inlet valve (5) and the stem of the exhaust valve (6) with clean
engine oil.
6. Install inlet valve (5) and exhaust valve (6) in the respective positions.
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15. 7. Carefully turn over the cylinder head and ensure that all of the valves remain in place. Place
the machined surface of the cylinder head onto a clean, soft surface.
Note: The valve guide must be clean and dry before installing the valve stem seal.
8. Install a new valve stem seal (4) for the inlet valve or the exhaust valve on the valve guide.
9. Inspect the valve springs (3) for wear and for the correct installed length. Refer to the
Specifications Manual, "Cylinder Head Valves " for further information on the correct
installed length of the valve springs (5). Replace any worn parts.
10. Install the valve spring (3).
11. Install the valve spring retainer (2).
Illustration 5 g00936484
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
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16. 12. Use the Tooling (A) to compress the valve spring (3).
13. Install the valve keeper (1).
14. Carefully release the pressure on Tooling (A) and remove Tooling (A). Strike the top of the
valves with a soft hammer in order to ensure that the valve keepers are properly installed.
15. Repeat Step 5 to Step 14 for all of the valves.
16. Use a dial indicator to check the depth of the new valves below the face of the cylinder
head. Refer to Specifications, "Cylinder Head Valves" for more information on inlet valves
and exhaust valves. If the depth of the new valves is below the correct depth, the valve seat
inserts must be replaced. Refer to Disassembly and Assembly, "Inlet and Exhaust Valve
Seat Inserts - Remove and Install".
End By:
a. Install the cylinder head assembly. Refer to Disassembly and Assembly, "Cylinder Head -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054E INDUSTRIAL ENGINE 304
Configuration: 3054E Industrial Engine 30400001-UP
Disassembly and Assembly
3054E Industrial Engine
Media Number -RENR7569-02 Publication Date -01/09/2005 Date Updated -28/04/2017
i02292376
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 157-3722 Valve Guide Driver 1
Start By:
a. Remove the inlet valves and the exhaust valves. Refer to Disassembly and Assembly, "Inlet
and Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00632175
Typical example
1. Use Tooling (A) in order to remove the valve guides from the cylinder head.
2. Repeat the procedure for the remaining valve guides.
Note: When new valve guides are installed, new valves and new valve seat inserts must be
installed.
3. Remove the valve seat inserts. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valve Seat Inserts - Remove and Install".
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 157-3722 Valve Guide Driver 1
B 9U-6220 Stop Collar 1
C 157-3720 Valve Seat Cutter 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 2 g00632176
Typical example
1. Clean the parent bores in the cylinder head for all of the appropriate valve guides (4).
2. Put the valve guide in position. Carefully tap the valve guide in order to start the
installation. Use Tooling (A) and Tooling (B) to seat the valve guide in the cylinder head.
3. Check the protrusion of the valve guides. The valve guides should protrude
12.35 to 12.65 mm (0.4862 to 0.4980 inch) above the valve spring recess.
4. Repeat the procedure to install the remaining valve guides.
5. Install the valve seat inserts. Refer to Disassembly and Assembly, "Inlet and Exhaust Valve
Seat Inserts - Remove and Install".
Note: After installing the valve guides and valve seat inserts, the valve guides must be
reamed and the valve seat inserts must be cut to the finished diameter. The valve guides and
valve seat inserts are cut and reamed in one operation. This procedure ensures the
concentricity of the valve seat to the valve guide in order to create a good seal. Refer to
Specifications, "Cylinder Head Valves" for the finished diameter of the valve guides and
valve seat inserts.
6. Position Tooling (C) into the valve guide. Carefully turn the handle in a clockwise direction
and gradually move the reamer into the valve guide until the valve guide is reamed to the
finished size.
7. Continue to turn the handle in a clockwise direction in order to cut the valve seat insert.
Remove the minimum amount of material in order to ensure a good valve seat. Keep the
valve seat as narrow as possible.
8. Remove Tooling (C). Clean the debris from the valve guide and the valve seat.
End By:
a. Install the inlet valves and the exhaust valves. Refer to Disassembly and Assembly, "Inlet
and Exhaust Valves - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054E INDUSTRIAL ENGINE 304
Configuration: 3054E Industrial Engine 30400001-UP
Disassembly and Assembly
3054E Industrial Engine
Media Number -RENR7569-02 Publication Date -01/09/2005 Date Updated -28/04/2017
i02292377
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
166-7441 Valve Seat Extractor 1
9S-3095 Puller Handle 1
Start By:
a. Remove the inlet valves and the exhaust valves. Refer to Disassembly and Assembly, "Inlet
and Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g00937142
Typical example
1. Use the Tooling (A) in order to remove valve seat inserts from the cylinder head.
2. Repeat the procedure for the remaining valve seat inserts.
Note: When new valve seat inserts are installed, new valves and new valve guides must be
installed.
3. Remove the valve guides. Install partially finished valve guides. Refer to Disassembly and
Assembly, "Inlet and Exhaust Valve Guides - Remove and Install".
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B
157-3716 Valve Seat Driver (Exhaust) 1
157-3717 Valve Seat Driver (Inlet) 1
C 157-3720 Valve Seat Cutter 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Note: The inserts for the inlet valves are a larger diameter than the exhaust valve inserts.
1. Use the partially finished bore of the valve guide as a pilot bore in order to machine a recess
for a new valve seat. Refer to the Specifications Manual, "Cylinder Head Valves" for the
required dimensions of the recess for the valve seat. Remove all debris from the cylinder
head ports and passages.
Note: If the cylinder head has been previously ground then the bottom face of valve seat
must be ground in order to ensure that the valve seat will be installed correctly into the
cylinder head. A 30 degree chamfer must be machined to the outer edge of the valve seat
after the back face of the valve insert has been ground to the correct dimensions. The 30
degree chamfer must be within the tolerance of 0.91 mm (0.036 inch) to 1.3 mm
(0.051 inch). Also, the chamfer must be inclined to the vertical face of the valve insert.
2. Repeat the Step 1 for all of the appropriate valve seats.
Note: Do not apply any lubricant before the new valve seat insert is installed into the
cylinder head.
Illustration 2 g00937187
Typical example
3. Put the valve seat insert in position. Carefully tap the valve seat insert in order to start the
installation. Use the Tooling (B) to seat the valve seat insert in the cylinder head.
4. Repeat the procedure for the remaining valve seat inserts.
Note: Refer to the Specifications Module for more information on the valve seat inserts.
5. After installing the valve guides and valve seat inserts, the valve guides must be reamed and
the valve seat inserts must be cut to the finished diameter. The valve guides and valve seat
inserts are cut and reamed in one operation. This procedure ensures the concentricity of the
valve seat to the valve guide in order to create a good seal. Refer to Specifications,
"Cylinder Head Valves" for the finished diameter of the valve guides and valve seat inserts.
6. Position the Tooling (C) into the valve guide. Carefully turn the handle in a clockwise
direction and gradually move the reamer into the valve guide until the valve guide is reamed
to the finished size.
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24. 7. Continue to turn the handle in a clockwise direction in order to cut the valve seat insert.
Remove the minimum amount of material in order to ensure a good valve seat. Keep the
valve seat as narrow as possible.
8. Remove Tooling (C). Clean the debris from the valve guide and the valve seat.
9. Repeat Step 6 to Step 8 in order to cut all of the appropriate valve seats.
End By:
a. Install the inlet valves and the exhaust valves. Refer to Disassembly and Assembly, "Inlet
and Exhaust Valves - Remove and Install".
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: 3054E INDUSTRIAL ENGINE 304
Configuration: 3054E Industrial Engine 30400001-UP
Disassembly and Assembly
3054E Industrial Engine
Media Number -RENR7569-02 Publication Date -01/09/2005 Date Updated -28/04/2017
i02292381
Engine Oil Filter Base - Remove and Install
SMCS - 1306-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench As 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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27. Dispose of all fluids according to local regulations and mandates.
1. Remove all dirt, oil, and grease from the engine oil filter assembly and from the drain plug
of the engine oil pan. Place a suitable container beneath the drain plug of the engine oil pan.
2. Operate the engine until the engine is warm. Stop the engine.
3. Remove the oil drain plug and the O-ring from the engine oil pan. Drain the engine oil into
the container for storage or disposal.
Illustration 1 g01147542
4. Remove the oil pressure sensor (1). Refer to Disassembly and Assembly manual, "Engine
Oil Pressure Sensor Remove and Install".
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28. Illustration 2 g01147543
5. Remove the engine oil filter (6) with the Tooling (A).
6. Remove the setscrews (4).
7. Remove the engine oil filter base (3) from the cylinder block. Remove the gasket (2).
Discard the gasket (2).
8. If necessary, remove the adapter (7) from the engine oil filter base. Remove the O-ring seal
and plug (6) from the engine oil filter base. If equipped, remove the oil sampling valve.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description
B 9S-3263 Thread Lock Compound
NOTICE
Keep all parts clean from contaminants.
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29. Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01147543
1. Clean the oil passages within the oil filter base (3). Clean the mating surfaces of the cylinder
block and the engine oil filter base (3).
2. Inspect the adapter (7) if the adapter was removed from the oil filter base (3). Apply the
Tooling (B) to the thread of the adapter. Install the adapter (7) into the oil filter base (3).
Tighten the adapter to a torque of 28 N·m (20.6 lb ft).
3. Inspect the O-ring for the plug (5) if the plug was removed from the oil filter base (3). If
necessary, replace the O-ring. Install the O-ring and the plug (5) into the oil filter base (3).
Tighten the plug (5) to a torque of 12 N·m (8.8 lb ft). If equipped, install the oil sampling
valve. Tighten the oil sampling valve to a torque of 12 N·m (8.8 lb ft).
Note: New setscrews (4) have sealant on the first 13 mm (0.5 inch) of the threads. In order
to reuse the old setscrews (4), clean the old sealant from the setscrews and apply Tooling
(B) to the setscrews.
Note: Do not use sealants on the gasket (2).
4. Position a new gasket (2) and the engine oil filter base (3) on the cylinder block. Install the
setscrews (4) in order to secure the engine oil filter base (3).
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