This document provides assembly instructions for a transmission in a 120K motor grader. It lists over 50 steps to assemble various transmission components including bearings, gears, shafts, seals, and clutches. Tools required are also listed. The transmission components are assembled onto several shafts, which are then installed into the transmission case and cover. Proper alignment of splines and sealing of components is important during assembly.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fusjejedrfjskekem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...dujjsjekkkdmm
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, aligning splines, and using lifting fixtures to position heavy assemblies during the rebuild process.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjskekdmem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing various transmission components including bearings, gears, shafts, seals, and clutches. The assembly involves heating and pressing components, installing seals and lubricants, and positioning heavy assemblies with lifting tools.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsefkkertsemme
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 53 steps to assemble components like bearings, gears, clutches, seals and shafts. Tools required include pullers, bolts, nuts and heating equipment. Proper order and alignment of splines is important. Weights of assembled components are provided to assist installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsekdmme
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, installing snap rings and seals, and positioning heavy shaft assemblies with lifting tools.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...ze6074xunong
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8seodkdmdmed3
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 40 steps to assemble various transmission components including bearings, gears, shafts, clutches, and seals. Detailed illustrations accompany each step showing where parts are located. Proper heating and installation of bearings is emphasized. Required tools include pullers, nuts, bolts, and other fasteners to complete the assembly.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fusjejedrfjskekem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing components like bearings, gears, shafts, and clutches into the transmission case and cover. The transmission involves assembling multiple gear and clutch assemblies onto several shafts before installing the shafts into the transmission casing.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...dujjsjekkkdmm
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, aligning splines, and using lifting fixtures to position heavy assemblies during the rebuild process.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjskekdmem
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing various transmission components including bearings, gears, shafts, seals, and clutches. The assembly involves heating and pressing components, installing seals and lubricants, and positioning heavy assemblies with lifting tools.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsefkkertsemme
This document provides assembly instructions for a transmission in a 120K motor grader. It outlines 53 steps to assemble components like bearings, gears, clutches, seals and shafts. Tools required include pullers, bolts, nuts and heating equipment. Proper order and alignment of splines is important. Weights of assembled components are provided to assist installation.
Caterpillar cat 120 k motor grader (prefix jap) service repair manual (jap000...fjjsekdmme
This document provides assembly instructions for a transmission in a 120K Motor Grader. It lists the required tools and parts and provides detailed steps and illustrations for installing bearings, gears, shafts, clutches, and seals into the transmission case and cover assembly. The multi-page instructions describe heating and pressing components, installing snap rings and seals, and positioning heavy shaft assemblies with lifting tools.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...ze6074xunong
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 50 steps to assemble components like bearings, gears, clutches, pistons, seals and shafts. Detailed illustrations accompany each step. Tools required are also listed. Proper heating and installation of bearings is emphasized. Multiple people may be needed to manually position heavy components.
Caterpillar Cat 12H NA Motor Grader (Prefix 4XM) Service Repair Manual Instan...f8seodkdmdmed3
This document provides assembly instructions for a transmission in a 12H motor grader. It lists over 40 steps to assemble various transmission components including bearings, gears, shafts, clutches, and seals. Detailed illustrations accompany each step showing where parts are located. Proper heating and installation of bearings is emphasized. Required tools include pullers, nuts, bolts, and other fasteners to complete the assembly.
KOBELCO 70SR-2 Acera Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
The document is a service manual that provides instructions for disassembling a pilot valve used in a Kobelco Construction Machinery hydraulic excavator model 70SR-2 Acera. It includes diagrams of the valve components and specifies tightening torques. The disassembly instructions describe removing external components like boots and nuts, then internal parts like springs, spools and seals while taking safety precautions for any stored energy in the valve springs.
KOBELCO 140SRLC-3 HYDRAULIC EXCAVATOR Service Repair Manual.pdfufuejkdkmdm
This document is a service manual that provides instructions for maintenance, repair, and troubleshooting of a Kobelco 140SRLC-3 hydraulic excavator. It contains 7 sections: Specifications, Maintenance, Systems, Disassembly, Troubleshooting, Engine, and Optional Attachment Installation Procedures. The Outline section emphasizes safety precautions and preparation needed before disassembling the excavator. Technicians are instructed to clean the machine, inspect issues, record details, and arrange the work area with the necessary tools and parts storage. Proper protective equipment and lifting equipment should be used, and the machine should always be properly supported.
KOBELCO 17SR-Tier 4 Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
This document provides guidelines and safety precautions for repairing hydraulic excavators. It covers preparing for disassembly, safety during disassembly and assembly, working with hydraulic equipment and electrical components, handling hydraulic parts, welding repairs, and an international unit conversion system. Technicians are instructed to thoroughly read manuals, use proper tools, relieve pressures, and take caution with hot or heavy components. Protective equipment is recommended.
The document provides instructions for disassembling and assembling the front axle of a M322D MH wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, retaining rings, seals, and bearings. Instructions are provided to disassemble the carrier gear, piston, discs, seals, and remove the bearing cone. The assembly instructions list the required tools and provide the reverse steps to reinstall components in the proper order.
This document provides disassembly instructions for the front and rear axles, carriers, hubs, and brakes of an M322C wheeled excavator. The front axle disassembly begins by draining oil, removing the tire and rim, and releasing hydraulic pressure. It then details removing over 40 individual components including carriers, planetary gears, washers, retainers, seals and bearings. The rear axle disassembly also provides over 25 steps to remove components like brake drums, housings, gears, couplings, axles, seals, bearings, brake assemblies and the spindle. Required tools are listed and each step includes an illustration for reference.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Cleanliness and use of the correct tools are emphasized throughout.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the swing drive components. This includes removing retaining rings, springs, discs, plates, seals, bearings, and gears. It then provides 29 steps to reassemble the swing drive, installing the components in reverse order and noting that all seals and gaskets must be replaced. Precise torques and procedures are specified for installing bearings and tightening nuts to properly set bearing preload. Cleanliness is stressed and lubrication of parts is required during assembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for disassembling and assembling the swing drive of an M318D MH wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive assembly, including pins, gears, bearings, seals, and housing components. The assembly procedure similarly uses tools to install the parts in reverse order and includes steps to properly set bearing preloads. Precautions are listed regarding cleaning parts and applying lubricant before assembly.
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. The disassembly procedure involves removing 23 components of the rear axle including the carrier housing, planetary gears, retaining rings, and hub. The assembly procedure describes installing these 23 components in reverse order and includes steps to measure clearances and install seals, bearings, and thrust washers correctly. Tools required are also listed.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, housings, gears, seals, and bearings. It then lists 27 steps for assembly that involve cleaning, lubricating, heating/cooling parts, and reinstalling components in reverse order while applying torque to specified values. Measurements are also taken to ensure proper brake clearance during assembly.
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists required tools and presents step-by-step procedures with illustrations. The disassembly process involves removing over 20 individual parts including plates, discs, pistons, seals, gears, and bearings. The assembly procedure lists the parts and provides instructions for installing components like bearings, seals, and gears in the proper order and orientation. Precautions are outlined regarding spring forces, bearing temperatures, lubrication, and torque specifications.
This document provides instructions for disassembling and assembling the swing drive of an M316C wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive housing. The assembly procedure similarly uses tools to install the parts in reverse order, noting that bearings and seals must be heated or cooled as needed and lubricated before installation. Precise torques are specified for tightening critical nuts to properly set bearing preloads.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 36 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
The document provides instructions for disassembling and assembling the front axle of a M313D wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, ring gear housing, brake discs, bearings and seals. Similarly, it provides detailed steps for reassembling these components in reverse order and notes precautions to take regarding pressurized fluids and spring forces. The overall document provides a technical service manual section on disassembling and assembling the front axle transmission.
The document provides instructions for disassembling a piston pump used in a wheeled excavator. It lists 49 steps to fully disassemble the pump and its components. These include removing bolts, hoses, gears, plates, valves, springs, pistons, seals, and other internal parts. Detailed illustrations accompany each step to show how to access and remove the individual parts in the correct order. Safety notices are included to warn of potential hazards like stored energy in springs.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides assembly instructions for a hydraulic pump in 3 steps:
1. It describes 60 assembly steps to install components like seals, springs, pistons, and covers inside the pump housing.
2. It explains how to install the pump control assembly, adding more components like valves, links, and seals.
3. Finally, it specifies installing the completed pump control onto the pump housing and connecting fittings to finish assembly.
This document provides the installation procedure for a final drive on an excavator. It lists the required tools and parts. The procedure involves using lifting devices to position the final drive, applying anti-seize compound to bolts, and torquing the bolts to the specified values. The final drive is then removed from the lifting tools and the travel motor and track assembly are installed.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix DWD) Service Repai...ufuejkdkmdm
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2CR Mini Hydraulic Excavator. The document describes the required tools and provides step-by-step procedures that involve using a valve spring compressor to remove valves and springs safely while ensuring the piston is at top dead center. Technicians must clean and inspect all cylinder head components and replace any worn or damaged parts during reassembly.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
KOBELCO 70SR-2 Acera Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
The document is a service manual that provides instructions for disassembling a pilot valve used in a Kobelco Construction Machinery hydraulic excavator model 70SR-2 Acera. It includes diagrams of the valve components and specifies tightening torques. The disassembly instructions describe removing external components like boots and nuts, then internal parts like springs, spools and seals while taking safety precautions for any stored energy in the valve springs.
KOBELCO 140SRLC-3 HYDRAULIC EXCAVATOR Service Repair Manual.pdfufuejkdkmdm
This document is a service manual that provides instructions for maintenance, repair, and troubleshooting of a Kobelco 140SRLC-3 hydraulic excavator. It contains 7 sections: Specifications, Maintenance, Systems, Disassembly, Troubleshooting, Engine, and Optional Attachment Installation Procedures. The Outline section emphasizes safety precautions and preparation needed before disassembling the excavator. Technicians are instructed to clean the machine, inspect issues, record details, and arrange the work area with the necessary tools and parts storage. Proper protective equipment and lifting equipment should be used, and the machine should always be properly supported.
KOBELCO 17SR-Tier 4 Hydraulic Excavator Service Repair Manual.pdfufuejkdkmdm
This document provides guidelines and safety precautions for repairing hydraulic excavators. It covers preparing for disassembly, safety during disassembly and assembly, working with hydraulic equipment and electrical components, handling hydraulic parts, welding repairs, and an international unit conversion system. Technicians are instructed to thoroughly read manuals, use proper tools, relieve pressures, and take caution with hot or heavy components. Protective equipment is recommended.
The document provides instructions for disassembling and assembling the front axle of a M322D MH wheeled excavator. It lists the required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, retaining rings, seals, and bearings. Instructions are provided to disassemble the carrier gear, piston, discs, seals, and remove the bearing cone. The assembly instructions list the required tools and provide the reverse steps to reinstall components in the proper order.
This document provides disassembly instructions for the front and rear axles, carriers, hubs, and brakes of an M322C wheeled excavator. The front axle disassembly begins by draining oil, removing the tire and rim, and releasing hydraulic pressure. It then details removing over 40 individual components including carriers, planetary gears, washers, retainers, seals and bearings. The rear axle disassembly also provides over 25 steps to remove components like brake drums, housings, gears, couplings, axles, seals, bearings, brake assemblies and the spindle. Required tools are listed and each step includes an illustration for reference.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant and ensuring proper torque specifications are followed for nuts and bolts. Cleanliness and use of the correct tools are emphasized throughout.
This document provides instructions for disassembling and assembling the swing drive of an M322C wheeled excavator. It begins with 28 steps to disassemble the swing drive components. This includes removing retaining rings, springs, discs, plates, seals, bearings, and gears. It then provides 29 steps to reassemble the swing drive, installing the components in reverse order and noting that all seals and gaskets must be replaced. Precise torques and procedures are specified for installing bearings and tightening nuts to properly set bearing preload. Cleanliness is stressed and lubrication of parts is required during assembly.
This document provides instructions for disassembling and assembling the swing drive of an M318C wheeled excavator. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and lifting out the swing drive unit. Disassembly of the swing drive further requires removing retaining rings, plates, discs, seals, gears, and bearings. Reassembly follows the reverse order, applying lubricant to components and ensuring proper torque specifications are achieved. Tools and safety precautions are also outlined.
This document provides instructions for disassembling and assembling the swing drive of an M318D MH wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive assembly, including pins, gears, bearings, seals, and housing components. The assembly procedure similarly uses tools to install the parts in reverse order and includes steps to properly set bearing preloads. Precautions are listed regarding cleaning parts and applying lubricant before assembly.
This document provides instructions for disassembling and assembling the rear axle of a M316C Wheeled Excavator. The disassembly procedure involves removing 23 components of the rear axle including the carrier housing, planetary gears, retaining rings, and hub. The assembly procedure describes installing these 23 components in reverse order and includes steps to measure clearances and install seals, bearings, and thrust washers correctly. Tools required are also listed.
The document provides instructions for disassembling and assembling the final drive carriers, hubs, and brakes of the rear axle of a M315D2 Wheeled Excavator. It lists the required tools and presents 23 steps for disassembly that include removing bolts, housings, gears, seals, and bearings. It then lists 27 steps for assembly that involve cleaning, lubricating, heating/cooling parts, and reinstalling components in reverse order while applying torque to specified values. Measurements are also taken to ensure proper brake clearance during assembly.
This document provides instructions for disassembling and assembling the swing drive of an excavator model M318C MH. It lists required tools and presents step-by-step procedures with illustrations. The disassembly process involves removing over 20 individual parts including plates, discs, pistons, seals, gears, and bearings. The assembly procedure lists the parts and provides instructions for installing components like bearings, seals, and gears in the proper order and orientation. Precautions are outlined regarding spring forces, bearing temperatures, lubrication, and torque specifications.
This document provides instructions for disassembling and assembling the swing drive of an M316C wheeled excavator. The disassembly procedure involves using various tools to remove 28 individual parts from the swing drive housing. The assembly procedure similarly uses tools to install the parts in reverse order, noting that bearings and seals must be heated or cooled as needed and lubricated before installation. Precise torques are specified for tightening critical nuts to properly set bearing preloads.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 36 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
The document provides instructions for disassembling and assembling the front axle of a M313D wheeled excavator. It lists required tools and gives step-by-step instructions to remove components such as the carrier housing, planetary gears, ring gear housing, brake discs, bearings and seals. Similarly, it provides detailed steps for reassembling these components in reverse order and notes precautions to take regarding pressurized fluids and spring forces. The overall document provides a technical service manual section on disassembling and assembling the front axle transmission.
The document provides instructions for disassembling a piston pump used in a wheeled excavator. It lists 49 steps to fully disassemble the pump and its components. These include removing bolts, hoses, gears, plates, valves, springs, pistons, seals, and other internal parts. Detailed illustrations accompany each step to show how to access and remove the individual parts in the correct order. Safety notices are included to warn of potential hazards like stored energy in springs.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides assembly instructions for a hydraulic pump in 3 steps:
1. It describes 60 assembly steps to install components like seals, springs, pistons, and covers inside the pump housing.
2. It explains how to install the pump control assembly, adding more components like valves, links, and seals.
3. Finally, it specifies installing the completed pump control onto the pump housing and connecting fittings to finish assembly.
This document provides the installation procedure for a final drive on an excavator. It lists the required tools and parts. The procedure involves using lifting devices to position the final drive, applying anti-seize compound to bolts, and torquing the bolts to the specified values. The final drive is then removed from the lifting tools and the travel motor and track assembly are installed.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix DWD) Service Repai...ufuejkdkmdm
This service repair manual provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2CR Mini Hydraulic Excavator. The document describes the required tools and provides step-by-step procedures that involve using a valve spring compressor to remove valves and springs safely while ensuring the piston is at top dead center. Technicians must clean and inspect all cylinder head components and replace any worn or damaged parts during reassembly.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K MOTOR GRADER JAP
Configuration: 120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i05303122
Transmission - Assemble
SMCS - 3002-016; 3030-016; 3159-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-9736 Link Bracket 1
B 154-6181 Forcing Screw 2
C 6V-5221 Bolt 1
D 4C-8156 Lifting Fixture 1
E 6V-3918 Bolt 1
F 4C-8157 Lifting Fixture 2
G 1U-6405 Three Jaw Puller 1
H 1U-6341 Threaded Rod 1
J 5P-7970 Nut 1
K 9U-7479 Compressing Tube 1
L 5B-0637 High Idle Nut 1
5F-7353 Washer 1
1B-4207 Full Nut 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
1/35
120K Motor Grader JAP00001-UP (MACHINE) POWERED BY C7 Engine(SEBP49...
2020/3/11
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. 5F-7366 Forcing Screw 1
5P-4808 Cap 2
1U-9895 Crossblock 1
M
9S-9151 Block 2
1B-4206 Nut 4
8B-7552 Forcing Bolt 2
N 1U-6343 Threaded Rod 1
P 6V-8149 Nut 1
Q 2P-8312 Retaining Ring Pliers 1
R
1P-2326 Forcing Screw 1
1P-2325 Head 1
3H-0462 Bolt 4
8H-0709 Strap 4
5F-7373 Jaw 3
S 3E-3882 Eyebolt 1
T 6V-5765 Sealant 1
Note: Remove old anaerobic sealant from the bottom of the blind tapped holes in housing (11)
before assembling.
Illustration 1 g00623302
1. Lower the temperature of bearing outer races (130) . Install bearing outer races (130) to the
original locations in both transmission case assembly (3) (not shown) and the transmission
cover assembly (11) until bearing outer races (130) are seated.
2/35
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4. Illustration 2 g00623301
2. Install bearing retainer (128) on gear assembly (126) .
3. Heat ball bearing (127) to a maximum of 135 °C (275 °F). Install ball bearing (127) to the
original location on gear assembly (126) .
4. Use Tooling (Q) in order to install snap ring (129) to the original location on gear assembly
(126) .
Illustration 3 g00623300
5. Install gear assembly (126) to the original location in the transmission cover assembly (11) .
6. Install two bolts (not shown) on the gear assembly (126) .
7. Install four bolts (125) in the gear assembly (126) . Tighten bolts (125) to a torque of 28 ± 7
N·m (21 ± 5 lb ft).
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5. Illustration 4 g00623299
8. Install the cup plug (not shown) in input shaft assembly (65) .
9. Install gear (124) on Input shaft assembly (65) .
10. Heat inner bearing (123) to a maximum of 135 °C (275 °F). Install inner bearing (123) on
Input shaft assembly (65) until inner bearing (123) is seated. Gear (124) should be tight on
input shaft assembly (65) .
11. Install two seal rings (122) to the original locations on Input shaft assembly (65) .
Illustration 5 g01024466
12. Install Tooling (S) to Input shaft assembly (65) . Use a hoist in order to position Input shaft
assembly (65) to the original location in the transmission case assembly (11) . Install Input
shaft assembly (65) in the transmission case assembly (11) . Remove Tooling (S) from Input
shaft assembly (65) .
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6. Illustration 6 g00623297
Illustration 7 g00623294
13. Install seal rings (121) on piston (120) . Install both seal rings (121) with the sealing lips
facing toward the small diameter of piston (120) .
14. Place Forward shaft assembly (95) in the modified work bench or on blocks. Apply a light
coat of clean hydraulic oil on seal rings (121) . Install piston (120) at the original location on
Forward shaft assembly (95) . Slightly rotate piston (120) while the seal is being installed.
Ensure that the seal rings (121) are installed properly.
15. Install valve assembly (119) to the original location on Forward shaft assembly (95) .
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7. Illustration 8 g00623292
16. Install six clutch plates (117) and seven friction discs (118) in the original order on hub
assembly (115) . The splines on hub assembly (115) must align with the splines on the
friction discs (118) .
17. Install spring (116) in the original location on Forward shaft assembly (95) .
18. As one unit, install hub assembly (115) , six clutch plates (117) and seven friction discs
(118) to the original location on Forward shaft assembly (95) .
Illustration 9 g00623291
19. Use a second person in order to manually compress clutch assembly (113) on spring (116) .
20. Install two half rings (114) in the Forward shaft assembly (95) .
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8. Illustration 10 g00623665
21. Install the washer and thrust disc (112) to the original locations on Forward shaft assembly
(95) .
Illustration 11 g00623672
22. Install gear assembly (110) on Forward shaft assembly (95) and over clutch assembly
(113) . Align the spline teeth on the outer diameter of the clutch plates (117) with the splines
on the inside of gear assembly (110) . Ensure that gear assembly (110) is completely down
over the clutch assembly (113) .
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9. Illustration 12 g00623673
23. Install roller bearing (111) to the original location on Forward shaft assembly (95) .
Illustration 13 g00623736
24. Install two thrust discs (131) and thrust race (132) on Forward shaft assembly (95) . The
thrust discs (131) should not spin the thrust race (132) .
Illustration 14 g00623738
25. Heat inner bearing (109) to a maximum of 132 °C (270 °F). Install inner bearing (109) on
Forward shaft assembly (95) until inner bearing (109) contacts the bearing race.
26. Position Forward shaft assembly (95) , as shown. The weight of Forward shaft assembly
(95) is approximately 43 kg (95 lb). Place Forward shaft assembly (95) in the modified
work bench or blocks.
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10. Illustration 15 g00623287
27. Install lip seals (108) in piston (107) . Install lip seals (108) with the sealing lip toward the
small diameter of piston (107) .
28. Apply a light coat of clean hydraulic oil on lip seals (108) .
Illustration 16 g00623285
29. Install piston (107) to the original location on Forward shaft assembly (95) . Rotate the
piston slightly while the seal is being installed. Ensure that the lip seals are installed
properly.
30. Install valve assembly (106) to the original location on Forward shaft assembly (95) .
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11. Illustration 17 g00623284
Note: Friction discs 1 and 7 are different from the remaining discs. Assemble friction discs
(1) and (7) with the grooved pattern toward the center of the clutch pack.
31. Install six clutch plates (105) and seven friction discs (103) in the original order on hub
assembly (102) . The splines on hub assembly (102) must align with the splines on the
friction plates.
32. Install spring (104) to the original location on Forward shaft assembly (95) .
33. As one unit, install hub assembly (102) , six clutch plates (105) , and seven friction discs
(103) to the original location on Forward shaft assembly (95) .
Illustration 18 g00623281
34. Use two people to manually compress hub assembly (100) on spring (94) . Install two half
rings (101) in Forward shaft assembly (95) .
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12. Illustration 19 g00623746
35. Install thrust disc and washer (99) on Forward shaft assembly (95) . The thrust disc should
not spin the washer.
Illustration 20 g00623747
Illustration 21 g00634016
36. Install gear assembly (97) on Forward shaft assembly (95) and over clutch assembly (100) .
Align the spline teeth on the outer diameter of the clutch plates with the splines on the
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13. inside of gear assembly (97) . Ensure that the gear assembly (97) is completely down over
hub assembly (102) .
37. Install roller bearing (98) to the original location on Forward shaft assembly (95) .
38. Install the two thrust discs on Forward shaft assembly (95) .
Illustration 22 g00623756
39. Heat bearing (96) to a maximum of 132 °C (270 °F). Install bearing (96) on Forward shaft
assembly (95) until bearing (96) contacts the bearing race.
Illustration 23 g01024454
40. Install Tooling (S) in Forward shaft assembly (95) . Install Forward shaft assembly (95) to
the original location in the transmission cover assembly (11) . The weight of Forward shaft
assembly (95) is approximately 63.6 kg (140 lb). Remove Tooling (S) .
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14. Illustration 24 g00623276
41. Install the cup plug (not shown) from Reverse/Second shaft assembly (68) .
42. Install seals (93) and (94) with the sealing lip toward the small diameter of piston (92) .
Illustration 25 g00623270
43. Place Reverse/Second shaft assembly (68) in the modified work bench, or on blocks. Apply
a light coat of clean hydraulic oil on the lip seals. Install piston (92) to the original location
on Reverse/Second shaft assembly (68) . Rotate the piston slightly while the seal is being
installed. Ensure that the lip seals are installed properly.
44. Install valve assembly (91) to the original location on Reverse/Second shaft assembly (68) .
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15. Illustration 26 g00623269
45. Install six clutch plates (88) and seven friction disc (90) in the original order on hub
assembly (87) . The splines on the hub assembly (87) must align with the splines on the
friction discs (90) .
46. Install spring (89) in the original location on Reverse/Second shaft assembly (68) .
47. As one unit, install hub assembly (87) , six clutch plates (88) , and seven friction discs (90)
to the original location on Reverse/Second shaft assembly (68) .
Illustration 27 g00623265
48. Use two people to manually compress clutch plate (85) on spring (89) . Install two half rings
(86) in Reverse/Second shaft assembly.
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16. Illustration 28 g00623760
49. Install the washer and thrust disc (84) to the original locations on Reverse/Second shaft
assembly (68) . The thrust disc should not spin the washer.
50. Install gear assembly (82) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (82) .
Ensure that the gear assembly (82) is completely down over the clutch assembly (85) .
Illustration 29 g00634018
51. Install roller bearing (83) to the original location on Reverse/Second shaft assembly (68) .
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17. Illustration 30 g00634020
52. Install two thrust discs and one thrust race (133) .
Illustration 31 g00634021
53. Heat inner bearing (81) to a maximum of 132 °C (270 °F). Install inner bearing (81) on
Reverse/Second shaft assembly (68) until inner bearing (81) contacts the bearing race. The
thrust disc should not spin.
Illustration 32 g00623260
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18. Illustration 33 g00623261
54. Position Reverse/Second shaft assembly (68) , as shown. The weight of Reverse/Second
shaft assembly (68) is approximately 41 kg (90 lb). Place Reverse/Second shaft assembly
(68) in the modified work bench or on blocks.
55. Apply a light coat of clean hydraulic oil on the lip seals. Install lip seals (79) and (80) in
piston (78) . Install lip seals (79) and (80) with the sealing lip toward the small diameter of
the piston (78) . Rotate the piston slightly while the seal is being installed.
56. Install piston (78) to the original location on Reverse/Second shaft assembly (68) . Ensure
that the lip seals are installed properly.
57. Install wave spring (77) on Reverse/Second shaft assembly (68) .
Illustration 34 g00623259
58. Install clutch assembly (74) on Reverse/Second shaft assembly (68) . Position the three
clutch plates, the four friction disc, and the hub assembly in the original locations on
Reverse/Second shaft assembly (68) .
59. Install Tooling (K) and Tooling (H) on Reverse/Second shaft assembly (68) . Tighten
Tooling (J) on Tooling (H) in order to compress clutch assembly (74) . Install two half rings
(75) and two lock rings (76) in Reverse/Second shaft assembly (68) .
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19. 60. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (74) . Remove Tooling (H) and Tooling (K) from clutch assembly (74) .
Illustration 35 g00623258
61. Install the thrust disc and the washer on Reverse/Second shaft assembly (68) .
62. Install the sleeve bearing (not shown) on Reverse/Second shaft assembly (68) .
63. Install gear assembly (73) on Reverse/Second shaft assembly (68) . Align the spline teeth on
the outer diameter of the clutch plates with the splines on the inside of gear assembly (73) .
Ensure that gear assembly (73) is down over the clutch assembly completely.
64. Install the thrust disc (not shown) and spacer (72) to the original locations on
Reverse/Second shaft assembly (68) .
Illustration 36 g00623761
65. Install gear (71) on Reverse/Second shaft assembly (68) .
66. Install spacer (70) on Reverse/Second shaft assembly (68) .
67. Heat bearing (69) to a maximum of 132 °C (270 °F). Install bearing (69) on Reverse/Second
shaft assembly (68) until bearing (69) contacts spacer (70) . Spacer (70) should not spin.
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21. Illustration 37 g01024451
68. Install Tooling (S) in Reverse/Second shaft assembly (68) . Place Reverse/Second shaft
assembly (68) to the original location in the transmission case assembly (11) . The weight of
Reverse/Second shaft assembly (68) is approximately 64 kg (141 lb). Remove Tooling (S) .
Illustration 38 g00623801
69. Install gear (67) to the original location on Input shaft assembly (65) .
70. Heat inner bearing (66) to a maximum of 132 °C (270 °F). Install inner bearing (66) on
Input shaft assembly (65) until inner bearing (66) contacts gear (67) . Gear (67) should be
tight on input shaft assembly (65) .
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22. Illustration 39 g00623250
71. Install seal extension ring (63) and seal ring (64) on piston (62) . Install seal (63) and seal
(64) with the sealing lips toward the small diameter of the piston (62) . Apply a light coat of
clean hydraulic oil on the lip seals of piston (62) .
Illustration 40 g00623249
72. Place First/Third shaft assembly (14) in the modified work bench, or on blocks. Install
piston (62) to the original location on First/Third shaft assembly (14) . Rotate the piston (62)
slightly while the seal is being installed. Ensure that the lip seals are installed properly.
73. Install wave spring (61) to the original location on First/Third shaft assembly (14) .
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23. Illustration 41 g00623248
74. As you install clutch assembly (58) to First/Third shaft assembly (14) , position the three
clutch plates, four friction disc and the hub assembly to the original locations on First/Third
shaft assembly (14) .
75. Install Tooling (K) and Tooling (H) on First/Third shaft assembly (14) . Tighten Tooling (J)
on Tooling (H) in order to compress clutch assembly (58) . Install two half rings (59) and
two lock rings (60) to First/Third shaft assembly (14) .
76. Carefully loosen the nut on Tooling (J) in order to relieve pressure from clutch assembly
(58) . Remove Tooling (K) and Tooling (H) .
Illustration 42 g00634025
77. Install the washer, the thrust disc, and the bearing sleeve to the original locations on
First/Third shaft assembly (14) .
78. Install gear assembly (57) in the original location on First/Third shaft assembly (14) and
over clutch assembly (58) . Align the spline teeth on the outer diameter of the clutch plates
with the splines on the inside of gear assembly (57) . Ensure that the gear assembly (57) is
completely down over clutch assembly (58) .
79. Install the thrust disc that was under gear (56) to the original location on First/Third shaft
assembly (14) .
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