This document is a service manual section covering the engine and crankcase of CX350C and CX370C crawler excavators with an Isuzu GH-6HK1X Tier 3 engine. It provides identification information and diagrams of the engine, a description of its components and systems, and safety warnings and preparation instructions for servicing the engine. Key components discussed include the cylinder block, cylinder head, crankshaft, pistons, connecting rods, common rail fuel injection system, EGR system, and lubrication system.
Case cx180 c tier iii crawler excavator service repair manualfsjefjskekmm
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains detailed sections on engine components, cooling and lubrication systems, fuel injection and other engine systems. It also covers hydraulic pumps, valves, controls and circuits for excavator functions.
New holland e145 c evo crawler excavator service repair manual instant downloadufjjsjdkkskem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...uudjjjkskkmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx500 c crawler excavator service repair manual instant downloadufjjsjekkemmme
This document provides service information for the engine in a CX500C crawler excavator, including specifications, component identification, and required special tools. It contains detailed technical specifications and diagrams for the engine, cooling system, lubrication system, and electrical system. Special tools are listed for removing and installing cylinder liners from the crankcase.
Case cx500 c crawler excavator service repair manualjfjkskekemm
This document is a service manual that provides specifications and repair/maintenance instructions for the engine and various systems of a CX500C crawler excavator. It includes detailed sections on the engine and its components, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, work equipment, and other areas. The introduction provides safety guidelines for working on the machine.
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
New holland e175 c evo tier 3 crawler excavator service repair manualujfdjjkskkdme
This document is a service manual for the E175C EVO Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other parts of the excavator. The manual instructs only qualified dealership personnel to perform repairs following the procedures outlined.
Case cx180 c tier iii crawler excavator service repair manualfsjefjskekmm
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains detailed sections on engine components, cooling and lubrication systems, fuel injection and other engine systems. It also covers hydraulic pumps, valves, controls and circuits for excavator functions.
New holland e145 c evo crawler excavator service repair manual instant downloadufjjsjdkkskem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...uudjjjkskkmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx500 c crawler excavator service repair manual instant downloadufjjsjekkemmme
This document provides service information for the engine in a CX500C crawler excavator, including specifications, component identification, and required special tools. It contains detailed technical specifications and diagrams for the engine, cooling system, lubrication system, and electrical system. Special tools are listed for removing and installing cylinder liners from the crankcase.
Case cx500 c crawler excavator service repair manualjfjkskekemm
This document is a service manual that provides specifications and repair/maintenance instructions for the engine and various systems of a CX500C crawler excavator. It includes detailed sections on the engine and its components, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, work equipment, and other areas. The introduction provides safety guidelines for working on the machine.
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
New holland e175 c evo tier 3 crawler excavator service repair manualujfdjjkskkdme
This document is a service manual for the E175C EVO Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other parts of the excavator. The manual instructs only qualified dealership personnel to perform repairs following the procedures outlined.
Case cx490 c tier iii crawler excavator service repair manualfjjskekksemmm
This document is a service manual that provides maintenance and repair instructions for CX490C and CX500C crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work must be carried out by qualified personnel according to the procedures in the manual using special tools, and the manufacturer is not responsible for damages caused by unauthorized parts.
Case cx500 c tier iii crawler excavator service repair manualfjjskekksemmm
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system, lubrication system, electrical system, starter, glow plug, and special tools for working on the engine. Key details covered include the engine model, cylinder configuration, bore and stroke, compression ratio, and component manufacturers.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx500 c tier iii crawler excavator service repair manualfujjsefkskemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx160 c crawler excavator service repair manualfjjskekksemmm
This document provides specifications and an overview of the engine for a CX160C crawler excavator. It details the main engine specifications including displacement, compression ratio, lubrication system, cooling system, fuel system, and electrical system. It also provides images and descriptions of engine components such as the cylinder block, piston, cylinder head, crankshaft, EGR system, and common rail fuel injection system.
Case cx160 c crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual that provides specifications and overview information for the engine of a Case CX160C crawler excavator. It includes the engine model number, specifications on displacement, cylinder configuration, cooling and fuel systems. It also describes the electronic control of the engine, common rail fuel injection system, and components of the EGR system. Maintenance instructions are provided for cleaning, inspection and replacement of parts.
Case cx160 c crawler excavator service repair manualfsjefjskekmm
The document is a service manual that provides specifications and overview information for the engine of a Case CX160C crawler excavator. It includes the engine model number, specifications on displacement, cylinder configuration, cooling and fuel systems. It also describes the electronic control of the engine, common rail fuel injection system, and components of the EGR system. Maintenance instructions are provided for cleaning, inspection and replacement of parts.
Case cx160 c crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX160C Crawler Excavator that contains instructions for repair and maintenance work. It warns that all work must be done by qualified dealership personnel according to the procedures to avoid damages. The manufacturer is not responsible for damages caused by unauthorized parts. Specifications in the manual are subject to change without notice. Refer any questions to CASE CONSTRUCTION Sales and Service Networks.
Case cx160 c crawler excavator service repair manual instant downloadujjdfjkkskemme
The document is a service manual that provides specifications and overview information for the engine of a Case CX160C crawler excavator. It includes the engine's general specifications, cleaning and electrical system specifications, and an overview of key engine components such as the EGR system, common rail injection system, and fuel injectors. The manual emphasizes following procedures carefully and using genuine parts for maintenance and repairs.
Case cx180 c tier iii crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX180C Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety is emphasized, and only qualified dealership personnel should perform repairs following the procedures in the manual. The manual provides specifications to service the excavator accurately.
Case cx180 c tier iii crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine systems, including the engine and crankcase, cooling system, lubrication system, fuel system, air intake and exhaust systems, and electrical systems. The manual also covers the excavator's hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and various mechanical components.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fisejfjsekfksem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjefkskekmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...ujdjjkkskmme
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjfjksekem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
2003 yamaha rxw10 j rxw10sj rx10k snowmobile service repair manualfujsejfkskemem
This document is a service manual that provides instructions for periodic inspections, adjustments, repairs, and maintenance of various systems for a vehicle. It includes chapters covering general information, the cooling system, engine, power train, chassis, and electrical systems. Each chapter provides detailed procedures, specifications, and troubleshooting information for inspecting, adjusting, removing, installing, and repairing components.
This document provides instructions for performing an on-vehicle inspection of a 2007 Lexus GX 470 engine. It outlines steps to inspect engine coolant, oil, battery, air cleaner filter, fan and generator belts, ignition timing, engine idle speed, compression, and CO/HC levels. It also describes removing and installing the fan and generator belt and adjusting valve clearance. The valve clearance specification and adjustment procedure using shim thickness measurements are provided.
The document provides instructions for removing and installing various body panels on a 2003 Saturn Ion, including outer rails, suspension supports, windshield frames, hinge pillars, and body sections. It describes removing old parts by drilling out welds, preparing surfaces, and installing new parts using plug welds, coatings, and following the original panel locations. Safety precautions are provided regarding disabling airbags, ventilation, protective equipment, and avoiding structural areas when sectioning body panels.
This document appears to be a repair manual containing sections on general information, various vehicle systems, and scheduled maintenance for a daily vehicle. It includes identification data for the vehicle, an explanation of vehicle model compositions and available assemblies, and alphanumerical coding systems for vehicle and bus identification. The sections provide information on replenishing fluids, vehicle identification plates and stamps, and index the topics that each section covers in detail.
2000 yamaha srx700 d snowmobile service repair manualfujsejfkskemem
This service manual provides information needed for repair and maintenance of the SRX700D and SRX700SD snowmobiles. It contains 9 chapters covering general information, periodic inspection and adjustment, chassis, power train, engine, cooling system, carburetion, electrical systems, specifications, and an index. Special tools are listed that may be required for tune-ups, engine service, power train service, carburetion service, and electrical service. Periodic maintenance procedures and inspection criteria are provided for the engine, power train, chassis, and electrical components. Detailed repair and rebuilding instructions are included for various mechanical systems such as the primary sheave, cylinder head, brake components, and electrical switches. Specification sections list general
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This document is a service manual for the CX160C Crawler Excavator that contains instructions for repair and maintenance work. It warns that all work must be done by qualified dealership personnel according to the procedures to avoid damages. The manufacturer is not responsible for damages caused by unauthorized parts. Specifications in the manual are subject to change without notice. Refer any questions to CASE CONSTRUCTION Sales and Service Networks.
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Yale (e877) gdp160 ec lift truck service repair manualfujsejfkskemem
The document provides instructions for raising and lowering the operator cab on a lift truck, as well as removing and installing the cab door. Key steps include:
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2. Pulling the tilt latch release to fully raise or lower the cab.
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This document is a workshop manual providing instructions for servicing and repairing Perkins 3012/CV12 12 cylinder diesel engines. It includes specifications, instructions for removing and installing various engine components, and procedures for inspecting, testing, dismantling, and assembling those components. The manual covers the cylinder head assembly, pistons and connecting rods, crankshaft assembly, timing gears, crankcase, camshafts, induction and exhaust systems, and lubrication system.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules - General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
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11. SERVICE MANUAL
Engine
CX350C Crawler excavators LC version - ISUZU engine GH-6HK1X (TIER 3)
CX370C Crawler excavators LC version - ISUZU engine GH-6HK1X (TIER 3)
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15. Engine - Engine and crankcase
Engine - Static description
Engine electronic control
The ECM controls the range from injection to intake and exhaust, including the fuel injection quantity, injection timing,
suction air restriction, EGR and idle speed.
Cylinder block
The cylinder block is made of cast iron, with equal center distance for each bore and has high rigidity and the center
of the crankshaft matches the center of the block.
The bearing caps have a ladder frame structure and are tightened to its plastic region by the turn-of-nut method.
Cylinder liner
The cylinder liner is selected to match the bore inner diameter of the cylinder block. The ID number is stamped on
the left side of the cylinder.
Piston
The pistons are made of an aluminum alloy and use autothermatic pistons with cast struts. The combustion chamber
is the round re-entrant type.
Cylinder head
The cylinder heads are made of cast iron and each cylinder has 4 valves.
The cylinder head bolts use the angle tightening method to further improve reliability and durability.
Crankshaft
Tuffride steel is used and the grade of each journal diameter is stamped on the No. 1 balance weight.
EGR system
The EGR system is controlled by the engine control module (ECM) based on the coolant temperature, engine speed
or engine load, and other data. It purifies the emission gas by recirculating it.
The main components are the EGR valve, EGR cooler, and sensors.
Connecting rod cap bolt
The connecting rod cap bolts use the angle tightening method to further improve reliability and durability.
Common rail type electronic control injection system
The common rail type electronic control injection system is consist of the fuel supply pump, which supplies fuel at the
target pressure value set for highpressure fuel, the common rail, which measures the high-pressure fuel, and the fuel
injector, which turns the fuel into a fine mist and inject it.
Each is controlled by the ECM based on signals. The injection timing and injection amount are controlled according
to the operating conditions.
Fuel injector
The fuel injector use 7-hole nozzle. The solenoid valve on the injector head section opens/closes to adjust the injection
quantity and injection timing.
The ECM corrects for variance in fuel injection quantity between the fuel injectors according to the ID code data in
memory.
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16. Engine - Engine and crankcase
When fuel injectors are adjusted, the ID code data must be recorded in the ECM.
Fuel filter with sedimenter
The fuel filter with sedimenter uses the difference in specific gravity between diesel and water to remove any water
from the fuel. When the filter fills up with water, an indicator is used to notify the operator.
Preheat system
The preheat system consists of the ECM, glow relay, glow plug, and glow indicator lamp. The preheat system operates
when the engine coolant temperature is low and assists engine starting.
Lubricating system
A full-flow bypass integrated oil filter is used and the pistons are cooled with the water-cooled oil cooler and oil jets.
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17. Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard!
The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches.
Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
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18. Engine - Engine and crankcase
Items to prepare:
• Wrenches [ 7 mm, 8 mm, 10 mm, 13 mm, 17 mm,
19 mm, 36 mm ]
• Box wrench [ 30 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Lifting equipment (with the required lifting capacity)
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood plank, etc.
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19. Engine - Engine and crankcase
Engine - Remove
1. Turn OFF the battery disconnect switch or disconnect
the negative terminal of the battery.
• After disconnecting terminals or harnesses, fasten
them so that they do not interfere with the frame.
Also, cover with a rubber cap to protect against
sparks.
2. Drain the engine oil. (For details, See “Engine Oil Re-
placing”.)
3. Drain the coolant from the radiator. (For details, see
Radiator - Remove (10.400))
4. Remove the engine hood. (For details, see Hood -
Remove (90.100))
5. Remove the hydraulic pump. (For details, see Pump -
Remove (35.106))
6. Use a wrench [ 13 mm] to remove the 3 bolts (1).
LPIL12CX03541BB 1
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20. Engine - Engine and crankcase
7. Use a wrench [ 13 mm] to remove the 3 bolts (1), and
then remove the bracket (2).
LPIL12CX03542BB 2
8. Remove the fan guard (1).
LPIL12CX03543BB 3
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21. Engine - Engine and crankcase
9. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then disconnect the upper hose (2).
SMIL13CEX3130AB 4
10. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then disconnect the lower hose (2).
• Use caps to cover the radiator and hoses to prevent
any entry of water, dust or dirt.
• Before removing the radiator hose, completely
drain the coolant.
SMIL13CEX3131AB 5
11. Use a wrench [ 13 mm] to loosen the 2 line bolts (1),
and then remove the 2 lines (2) and (3) from the com-
pressor.
• Always remove the low-pressure (suction side) line
(2) first.
• Install caps or plugs to the compressor and lines to
prevent any entry of water, dust or dirt.
Tightening torque for bolt installation: 19.6 -
24.5 N·m (14.5 - 18.1 lb ft)
SMIL13CEX3132BB 6
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22. Engine - Engine and crankcase
12. Use a wrench [ 8 mm] to loosen the hose band (1) on
the inter cooler, and then disconnect the hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.
SMIL13CEX3133AB 7
13. Use a wrench [ 19 mm] to remove the 5 bolts (1), and
then remove the under cover (2).
• Use caution when removing as the parts are heavy.
Tightening torque for bolt installation: 63.7 -
73.5 N·m (46.9 - 54.2 lb ft)
SMIL13CEX3134AB 8
14. Prepare the waste oil can (1).
• Drain the engine oil before disconnecting the en-
gine oil hose.
SMIL13CEX3135BB 9
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24. Engine - Engine and crankcase
15. Use a wrench [ 36 mm] to disconnect the 2 engine oil
remote hoses (1).
• Mark the engine and hoses so that the connectors
match at the time of installation.
• Install caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.
• Clean the engine and hoses by spraying them with
a parts cleaner to prevent scratches and prevent
dirt from accumulating on the connectors.
SMIL15CEX3369BB 10
16. Use a wrench [ 19 mm] to remove the 5 bolts (1), and
then remove the under cover (2).
Tightening torque for bolt installation: 63.7 -
73.5 N·m (47.0 - 54.2 lb ft)
SMIL13CEX3137AB 11
17. Use a wrench [ 8 mm] to remove the 2 nuts (1), and
then remove the wiring (2) from the starter motor.
SMIL13CEX3138AB 12
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25. Engine - Engine and crankcase
18. Remove the hose band (1), and then disconnect the
fuel hose (2).
• Install caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.
SMIL13CEX3139AB 13
19. Remove the hose bands (1), and then disconnect the
fuel hose (2).
• Install caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.
SMIL13CEX3140AB 14
20. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the box cover (2).
SMIL13CEX3141AB 15
21. Disconnect the connectors (1) in the box.
• Wrap the removed connectors in plastic after tying
them together to prevent any entry of water, dust or
dirt.
SMIL13CEX3142AB 16
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26. Engine - Engine and crankcase
22. Use a wrench [ 8 mm] to loosen the hose band (1),
and then disconnect the heater hose (2).
• Install caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.
SMIL13CEX3143AB 17
23. Disconnect the heater hose (2).
• Install caps or plugs to the engine and hoses to
prevent any entry of water, dust or dirt.
SMIL13CEX3144AB 18
24. Disconnect the radiator hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.
SMIL13CEX3145AB 19
25. Use a wrench [ 8 mm] to loosen the hose band (1),
and then disconnect the air hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.
SMIL13CEX3146AB 20
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27. Engine - Engine and crankcase
26. Use a wrench [ 10 mm] to loosen the hose band (1),
and then disconnect the air hose (2).
• Use caps to cover the lines and hoses to prevent
any entry of water, dust or dirt.
Tightening torque for bolt installation: 8.8 - 9.8 N·m
(6.5 - 7.2 lb ft)
SMIL13CEX3147AB 21
27. Disconnect the connectors (1) from the alternator.
LPIL12CX03564AB 22
28. Remove the cap (1), use a wrench [ 10 mm] to remove
the nut (2), and then remove the alternator wiring (3).
LPIL12CX03565AB 23
29. Install the 2 shackles (1), and then use the wire ropes
(2) and a lifting equipment to secure the engine main
unit.
SMIL15CEX3675AB 24
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28. Engine - Engine and crankcase
30. Use a box wrench [ 30 mm] to remove the 4 bolts (1)
from the mount.
Tightening torque for bolt installation: 324 -
337 N·m (238.97 - 248.56 lb ft)
LPIL12CX03567BB 25
31. Use the wire ropes (1) and a lifting equipment to lift
the engine main unit.
Thoroughly check that the location is safe before low-
ering the engine on wood planks, etc.
LPIL12CX03568BB 26
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