The document is a service manual that provides specifications and overview information for the engine of a Case CX160C crawler excavator. It includes the engine model number, specifications on displacement, cylinder configuration, cooling and fuel systems. It also describes the electronic control of the engine, common rail fuel injection system, and components of the EGR system. Maintenance instructions are provided for cleaning, inspection and replacement of parts.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx370 c crawler excavator service repair manualfusfejskekem
Here are the steps to prepare for servicing the engine and crankcase:
1. Park the machine on a level surface, engage the parking brake, lower all implements, shut off the engine, and remove the ignition key.
2. Relieve all pressure from hydraulic circuits before disconnecting lines. Vent high pressure gas from air conditioning circuits before loosening lines.
3. Use lifting equipment such as a shackle rated for the weight of heavy components to safely lift and handle them. Keep the work area clear of bystanders.
4. Prepare wrenches in the required sizes to remove fasteners.
5. Ventilate the work area when servicing batteries or charging to avoid explosive gases
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
Case cx180 c tier iii crawler excavator service repair manualfsjefjskekmm
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains detailed sections on engine components, cooling and lubrication systems, fuel injection and other engine systems. It also covers hydraulic pumps, valves, controls and circuits for excavator functions.
Case cx210 c crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section contains multiple subsections that provide detailed instructions and part numbers for repair and maintenance of specific components. The introduction emphasizes the importance of qualified dealership personnel strictly following the procedures in the manual and using approved parts for any repair or maintenance work.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...uudjjjkskkmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator service repair manual instant downloadufjjsjdkkskem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx370 c crawler excavator service repair manualfusfejskekem
Here are the steps to prepare for servicing the engine and crankcase:
1. Park the machine on a level surface, engage the parking brake, lower all implements, shut off the engine, and remove the ignition key.
2. Relieve all pressure from hydraulic circuits before disconnecting lines. Vent high pressure gas from air conditioning circuits before loosening lines.
3. Use lifting equipment such as a shackle rated for the weight of heavy components to safely lift and handle them. Keep the work area clear of bystanders.
4. Prepare wrenches in the required sizes to remove fasteners.
5. Ventilate the work area when servicing batteries or charging to avoid explosive gases
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
Case cx180 c tier iii crawler excavator service repair manualfsjefjskekmm
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains detailed sections on engine components, cooling and lubrication systems, fuel injection and other engine systems. It also covers hydraulic pumps, valves, controls and circuits for excavator functions.
Case cx210 c crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section contains multiple subsections that provide detailed instructions and part numbers for repair and maintenance of specific components. The introduction emphasizes the importance of qualified dealership personnel strictly following the procedures in the manual and using approved parts for any repair or maintenance work.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...uudjjjkskkmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator service repair manual instant downloadufjjsjdkkskem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx500 c tier iii crawler excavator service repair manualfujjsefkskemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx490 c tier iii crawler excavator service repair manualfjjskekksemmm
This document is a service manual that provides maintenance and repair instructions for CX490C and CX500C crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work must be carried out by qualified personnel according to the procedures in the manual using special tools, and the manufacturer is not responsible for damages caused by unauthorized parts.
Case cx500 c tier iii crawler excavator service repair manualfjjskekksemmm
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system, lubrication system, electrical system, starter, glow plug, and special tools for working on the engine. Key details covered include the engine model, cylinder configuration, bore and stroke, compression ratio, and component manufacturers.
Case cx350 c crawler excavator service repair manualfujsejfkskemem
This document is a service manual section covering the engine and crankcase of CX350C and CX370C crawler excavators with an Isuzu GH-6HK1X Tier 3 engine. It provides identification information and diagrams of the engine, a description of its components and systems, and safety warnings and preparation instructions for servicing the engine. Key components discussed include the cylinder block, cylinder head, crankshaft, pistons, connecting rods, common rail fuel injection system, EGR system, and lubrication system.
Case cx370 c crawler excavator service repair manualfujjsefkksemmm
This document is a service manual section covering the engine and crankcase of CX350C and CX370C crawler excavators with an Isuzu GH-6HK1X Tier 3 engine. It provides identification information and diagrams of the engine, a description of its components and systems, and safety warnings and preparation instructions for servicing the engine. Key components discussed include the cylinder block, cylinder head, crankshaft, pistons, connecting rods, common rail fuel injection system, EGR system, and lubrication system.
Case cx370 c crawler excavator service repair manualfjskeksemm
This service manual provides information for servicing the CX350C and CX370C crawler excavators with ISUZU GH-6HK1X Tier 3 engines. The manual covers the engine systems, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, and electrical systems. It also includes sections on booms, dippers, buckets, the cab, bodywork, and decals. The manual emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures in the manual.
Case cx350 c crawler excavator service repair manualfjskekxswesemm
This document is a service manual for CX350C and CX370C crawler excavators with ISUZU GH-6HK1X Tier 3 engines. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, and other machine systems. Safety information is provided, and each section provides descriptions, specifications, and procedures for servicing and repairing machine components.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fisejfjsekfksem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjefkskekmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...ujdjjkkskmme
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjfjksekem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fksjksmmde
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fjskkksmemm
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent dirt entry and the engine and hoses are cleaned after removal.
New holland e485 c evo tier iii crawler excavator service repair manualfjjskkefksme
The document is a service manual that provides instructions for removing an engine from an excavator. It outlines 12 steps to prepare for and remove the engine, including draining fluids, removing hoses, lines, covers and bolts. Special tools and safety precautions are noted throughout. The manual is technical in nature and intended to guide qualified service personnel on safely removing the engine for maintenance or repair.
New holland e505 c evo tier iii crawler excavator service repair manualujfjjkskkmdme
The document is a service manual that provides instructions for removing an engine from an excavator. It details removing hoses, lines, covers, and other components to fully separate the engine from the excavator. Proper safety precautions are outlined, and tools needed are listed. Detailed photographs illustrate each step in the removal process.
Case cx250 d lc (tier4 final) crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx230 b crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for common fasteners.
Case cx210 d crawler excavator service repair manualyfhjsjefkksemme
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and components, including the cooling, fuel, electrical, and hydraulic systems.
2) Sections on maintenance and repair for the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and electrical systems.
3) Information on maintenance for the booms, dippers, buckets, cab, bodywork, and decals.
John deere 325 skid steer service repair manual (tm2192)yfhjsjefkksemme
This document is a technical manual providing safety information and instructions for operating and servicing a 325 and 328 Skid Steer. It identifies safety symbols and messages throughout, and provides guidance on protective equipment, machine inspection, high-pressure fluids, exhaust fumes, fire prevention, battery explosions, and safe handling of chemical products. The document instructs technicians to read all safety information carefully and follow the warnings and instructions to avoid injury.
Case cx210 c tier 4 crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual section that provides general safety and technical information for working on Case CX210C Tier 4 crawler excavators. It covers topics such as cleaning, inspection, bearings, gears, seals, shafts, service parts, lubrication, and safety precautions. It also provides criteria for determining if an excavator's ROPS (rollover protective structure) meets regulatory standards based on the machine's weight class.
More Related Content
Similar to Case cx160 c crawler excavator service repair manual
Case cx500 c tier iii crawler excavator service repair manualfujjsefkskemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx490 c tier iii crawler excavator service repair manualfjjskekksemmm
This document is a service manual that provides maintenance and repair instructions for CX490C and CX500C crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work must be carried out by qualified personnel according to the procedures in the manual using special tools, and the manufacturer is not responsible for damages caused by unauthorized parts.
Case cx500 c tier iii crawler excavator service repair manualfjjskekksemmm
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system, lubrication system, electrical system, starter, glow plug, and special tools for working on the engine. Key details covered include the engine model, cylinder configuration, bore and stroke, compression ratio, and component manufacturers.
Case cx350 c crawler excavator service repair manualfujsejfkskemem
This document is a service manual section covering the engine and crankcase of CX350C and CX370C crawler excavators with an Isuzu GH-6HK1X Tier 3 engine. It provides identification information and diagrams of the engine, a description of its components and systems, and safety warnings and preparation instructions for servicing the engine. Key components discussed include the cylinder block, cylinder head, crankshaft, pistons, connecting rods, common rail fuel injection system, EGR system, and lubrication system.
Case cx370 c crawler excavator service repair manualfujjsefkksemmm
This document is a service manual section covering the engine and crankcase of CX350C and CX370C crawler excavators with an Isuzu GH-6HK1X Tier 3 engine. It provides identification information and diagrams of the engine, a description of its components and systems, and safety warnings and preparation instructions for servicing the engine. Key components discussed include the cylinder block, cylinder head, crankshaft, pistons, connecting rods, common rail fuel injection system, EGR system, and lubrication system.
Case cx370 c crawler excavator service repair manualfjskeksemm
This service manual provides information for servicing the CX350C and CX370C crawler excavators with ISUZU GH-6HK1X Tier 3 engines. The manual covers the engine systems, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, and electrical systems. It also includes sections on booms, dippers, buckets, the cab, bodywork, and decals. The manual emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures in the manual.
Case cx350 c crawler excavator service repair manualfjskekxswesemm
This document is a service manual for CX350C and CX370C crawler excavators with ISUZU GH-6HK1X Tier 3 engines. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, and other machine systems. Safety information is provided, and each section provides descriptions, specifications, and procedures for servicing and repairing machine components.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fisejfjsekfksem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjefkskekmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...ujdjjkkskmme
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fujsjefjksekfsmem
This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fujsjfjksekem
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator standard w blade version (tier 3) se...fksjksmmde
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent entry of water, dust or dirt. The engine and disconnected parts are cleaned before removal to prevent scratches and dirt accumulation.
New holland e145 c evo crawler excavator lc version (tier 3) service repair m...fjskkksmemm
This document provides a 17 step process to remove an engine from an E145C EVO crawler excavator. The steps include removing the battery cable, counterweight, muffler, pump, fan shroud, fan guard, radiator hoses, connector brackets, connectors, terminal cap, wirings, lines from the compressor, heater hoses, and engine oil remote hoses. Caps and plugs are installed on disconnected parts to prevent dirt entry and the engine and hoses are cleaned after removal.
New holland e485 c evo tier iii crawler excavator service repair manualfjjskkefksme
The document is a service manual that provides instructions for removing an engine from an excavator. It outlines 12 steps to prepare for and remove the engine, including draining fluids, removing hoses, lines, covers and bolts. Special tools and safety precautions are noted throughout. The manual is technical in nature and intended to guide qualified service personnel on safely removing the engine for maintenance or repair.
New holland e505 c evo tier iii crawler excavator service repair manualujfjjkskkmdme
The document is a service manual that provides instructions for removing an engine from an excavator. It details removing hoses, lines, covers, and other components to fully separate the engine from the excavator. Proper safety precautions are outlined, and tools needed are listed. Detailed photographs illustrate each step in the removal process.
Similar to Case cx160 c crawler excavator service repair manual (17)
Case cx250 d lc (tier4 final) crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx230 b crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for common fasteners.
Case cx210 d crawler excavator service repair manualyfhjsjefkksemme
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and components, including the cooling, fuel, electrical, and hydraulic systems.
2) Sections on maintenance and repair for the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and electrical systems.
3) Information on maintenance for the booms, dippers, buckets, cab, bodywork, and decals.
John deere 325 skid steer service repair manual (tm2192)yfhjsjefkksemme
This document is a technical manual providing safety information and instructions for operating and servicing a 325 and 328 Skid Steer. It identifies safety symbols and messages throughout, and provides guidance on protective equipment, machine inspection, high-pressure fluids, exhaust fumes, fire prevention, battery explosions, and safe handling of chemical products. The document instructs technicians to read all safety information carefully and follow the warnings and instructions to avoid injury.
Case cx210 c tier 4 crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual section that provides general safety and technical information for working on Case CX210C Tier 4 crawler excavators. It covers topics such as cleaning, inspection, bearings, gears, seals, shafts, service parts, lubrication, and safety precautions. It also provides criteria for determining if an excavator's ROPS (rollover protective structure) meets regulatory standards based on the machine's weight class.
Ingersoll rand zx125 load excavator service repair manualyfhjsjefkksemme
This service manual provides information for servicing the Doosan Load Excavators ZX75 and ZX125. It includes sections on the diesel engine, electrical system, transmission, travel range, working hydraulics, slew drive, lubricants, maintenance parts, and capacities. The manual provides technical specifications and instructions for maintenance and repair of these excavator models.
Case cx210 b forestry machine crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for an excavator model. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for cap screws and nuts.
Deutz fahr agrotron 100 mk3 tractor service repair manual (sn 6001 and up)yfhjsjefkksemme
The document provides safety instructions and guidelines for repair technicians working on Agrotron tractors. It covers general safety rules, lifting instructions, and how the manual is structured. The manual aims to enable safe and effective repairs by providing proper repair methods, torque specifications, and product information. Technicians are instructed to follow the safety precautions and obtain authorization before reproducing or sharing the manual's contents.
Deutz fahr agrolux 67 tractor parts catalogue manualyfhjsjefkksemme
This document provides standard workshop times for repair and replacement of parts for Agrolux 57 and 67 engines. It lists over 50 individual engine parts and components, identifying each by figure number, part number, quantity, description in three languages, and estimated renewal time in days or hours for replacement of that part. Replacement times range from 0.8 hours to 18.5 hours for complete piston and cylinder assemblies.
Deutz fahr agrokid 50 tractor parts catalogue manual (sn 6001 and up)yfhjsjefkksemme
This document provides standard renewal times for various parts in Agrokid 40 and 50 tractor engines. It lists engine subsystem sections and figures with corresponding part numbers, quantities, descriptions, and standard renewal times in days or hours. For example, the engine head for Agrokid 40 and 50 is listed as having a renewal time of 9.5 days. Valve guides and some other parts are specified as having renewal times of 10.5 days.
Clark dt 30 e diesel towing tractors service repair manualyfhjsjefkksemme
This document provides maintenance schedules and guidelines for Clark tow tractors. It discusses periodic service and planned maintenance programs. Schedules are provided that suggest intervals for performing various maintenance tasks like inspections, adjustments, lubrications and repairs based on normal, severe or extreme operating conditions. Guidelines are given for lifting, jacking and blocking the tractor safely as well as towing disabled tractors. The document aims to help maintain tow tractors in a safe operating condition.
Case cx180 c tier iii crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine systems, including the engine and crankcase, cooling system, lubrication system, fuel system, air intake and exhaust systems, and electrical systems. The manual also covers the excavator's hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and various mechanical components.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...yfhjsjefkksemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 140 m motor grader (prefix b9d) service repair manual (b9d000...yfhjsjefkksemme
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 140M Motor Grader with a C9 engine. It outlines the required tools and parts, removal steps which include removing retaining bolts and gears, and installation steps which specify cleaning parts, applying threadlocker, inserting seals at proper angles and torques. Diagrams illustrate each step in the procedures.
Case cx180 c crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual for a CX180C crawler excavator. It provides specifications and descriptions for the excavator's engine, including identification information, static descriptions of engine components, and specifications for the cooling, electrical, and fuel systems. The manual contains sections on troubleshooting engine issues and replacing engine components.
Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...yfhjsjefkksemme
1) The document provides instructions for disassembling the bank valve on a Caterpillar 140M 3 motor grader.
2) It describes removing components like covers, seals, control valves, springs, balls, and fittings to fully disassemble the bank valve.
3) Safety notices are included, warning of potential injury from parts propelled by springs, and advising the use of protective equipment.
Caterpillar cat 140 m 3 awd motor grader (prefix n9j) service repair manual (...yfhjsjefkksemme
This document provides instructions for removing and installing the piston pump from a Caterpillar 140M 3 AWD motor grader. The removal process involves:
1. Removing the rear chassis support to access the pump.
2. Disconnecting hydraulic hoses and electrical harnesses from the pump.
3. Using lifting equipment to remove the 52 kg pump from the grader.
Reinstallation is the reverse of removal, including reconnecting hoses and harnesses and securing the pump with bolts. Proper cleaning and replacement of O-rings is emphasized to prevent contamination.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...yfhjsjefkksemme
This document provides instructions for disassembling and assembling components of the circle drive system for a Caterpillar 140M 3 AWD motor grader. The disassembly process involves removing 16 bolts, nuts, and other hardware to separate the housing, cover, brackets, and shaft assembly. The assembly then describes installing various seals, bearings, and other parts in the reverse order and includes illustrations of each step. Proper cleaning and care is emphasized to prevent contamination of precision parts.
Caterpillar cat 140 m 2 motor grader (prefix r9m) service repair manual (r9m0...yfhjsjefkksemme
The document provides instructions for removing and installing an engine on a 140M 2 motor grader. Key steps include draining fluids, disconnecting various engine components like hoses, wires, and tubes using required tools, and removing mounting bolts. Identification marks should be put on all disconnected lines and components to ensure correct reinstallation. The engine frame is then removed using a lifting device. The installation procedure involves reversing the removal steps.
Caterpillar cat 140 m 2 motor grader (prefix r9g) service repair manual (r9g0...yfhjsjefkksemme
This document provides assembly instructions for a piston motor used in wheel propulsion. It involves measuring various component dimensions to determine the proper number and thickness of shims to use. The process includes installing bearings and seals, assembling the swashplate with pistons and plates, and determining the correct washer for the barrel assembly. Proper cleanliness and use of press tools and adhesives is required to correctly assemble the precision components.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47795403 20/01/2016
3
9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47795403 20/01/2016
4
10. INTRODUCTION
Safety rules – General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
47795403 20/01/2016
5
12. Engine - Engine and crankcase
Engine - General specification
Engine main specifications
Item Engine model 4JJ1
Type
Diesel/4-cycle/Water cooled, Inline 4-cylinder
DOHC
Shape of combustion chamber Direct injection type
Cylinder liner type No liner
Cylinder bore x stroke 95.4 mm (3.76 in) x 104.9 mm (4.13 in)
Displacement 2.999 l (183 in³)
Compression ratio 17.5
Compression pressure 3 MPa (435 psi) 200 RPM
Idling rotation speed 800 RPM
Intake 0.15 mm (0.006 in) while cool
Valve clearance
Exhaust 0.15 mm (0.006 in) while cool
Ignition method Compression ignition
Injection order 1, 3, 4, 2
Lubricant system
Lubricating type Pressure type
Oil pump type Gear type
Lubrication oil amount 15 l (4 US gal)
Oil filter type Full-flow filter (cartridge type)
Oil cooling type Built-in type, water cooled
Cooling system
Cooling type Water cooling
Water pump type Centrifugal, belt type
Thermostat type Wax type unit
Open valve temperature of the thermostat valve 85 °C (185 °F)
Coolant container 6 l (1.6 US gal) engine only
Fuel system
Injection pump type Electronic control common rail type
Governor type Electronic type
Timer type Electronic type
Multi-hole type
Injection nozzle type
8 holes
Charging system
Generator type AC type
Output 24 V / 50 A
Regulator type IC
Starting system
Starter type Reduction type
Output 24 V / 4.0 kW (5.4 Hp)
Preheat system
Preheat system type Glow plug
Glow plug standard voltage/current 23 V / 3.8 A
47795403 20/01/2016
10.1 [10.001] / 3
13. Engine - Engine and crankcase
Cleaning system main specifications
Item Specifications
Water pump Centrifugal impeller method
Pulley ratio 1.03
Thermostat Wax pellet type
Open valve temperature 85 °C (185 °F) with jiglu valve
Full-open temperature 100 °C (212 °F) with jiglu valve
Valve lift amount when fully opened 10 mm (0.394 in)
Electrical system main specifications
Generator
Item Specifications
Isuzu parts number 8980921122
Nominal output 24 V / 50 A
Rated rotation count 5000 RPM
Regulator type IC type
Regulated voltage 28 - 29 V
Weight 9.1 kg (20.1 lb)
Starter
Type (Manufacturer) Hitachi
Voltage 24 V
Output 4 kWRating
Time 30 s
Number of pinion teeth 11
Rotational direction (facing the pinion) Right
Weight (approx.) 6.3 kg (13.9 lb)
Current/voltage Less than 120 A / 23 V
No-load characteristics
Revolution speed More than 3500 RPM
Current/voltage Less than 250 A / 18.6 V
Torque More than 13.2 N·m (9.7 lb ft)Load characteristics
Revolution speed More than 1590 RPM
Current/voltage Less than 1100 A / 10 V
Locking characteristics
Torque More than 47 N·m (34.7 lb ft)
Glow plug
Item Type
Preheat device model Glow plug
Glow plug rated voltage/current 23 V / 3.5 A
47795403 20/01/2016
10.1 [10.001] / 4
14. Engine - Engine and crankcase
Engine - Overview
Engine number
SMIL14CEX4762FB 1
1. Engine number stamping
2. Engine model stamping
Engine electronic control
The control provided by the control unit applies to the range from injection to air intake and exhaust including fuel
injection amount, injection timing, air intake restriction, EGR and idling speed.
Cylinder block
The cylinder block is made of cast iron, and it has the equal center distance for each bore and a high rigidity, and the
center of the crankshaft matches the center of the block.
Piston
The piston is a strut cast thermal flow piston made of aluminum alloy, and the combustion chamber is the round
reentrant type.
Cylinder head
The cylinder head is made of cast iron, and has four valves per each cylinder.
The angle tightening method has been adopted to the cylinder head bolt to further improve its reliability and durability.
Crankshaft
The crankshaft is not to be polished for reuse, as it has TUFFTRIDE treatment applied. If a problem is found, replace
with a new one.
47795403 20/01/2016
10.1 [10.001] / 5
15. Engine - Engine and crankcase
EGR system
The EGR system is controlled by the engine control module (ECM) according to various data including the water
temperature, engine RPM, and engine load to recirculate the exhaust gas for purification.
The primary components are the EGR valve, EGR cooler, and various sensors.
Connecting rod cap bolt
The angle tightening method has been adopted to the connecting rod cap bolt to further improve its reliability and
durability.
Common rail type electronic control injection system
The common rail type electronic control injection system consists of the supply pump that sets the target pressure of
high-pressure fuel to supply the fuel, the common rail that measures the high-pressure fuel and the fuel injector that
injects the fuel in the form of a fine mist. Each of these are controlled by the ECM based on various signals to control
the injection timing and injection amount in accordance with the driving condition.
Fuel injector
The fuel injector has adopted the 8-hole nozzle, and adjusts the fuel injection amount and injection timing by opening
or closing the electromagnetic valve on the injector head portion.
The ECM corrects variation in the fuel injection amount from fuel injector to fuel injector in accordance with the ID
code data in the memory. When adjusting the fuel injector, the ID code data must be recorded in the ECM.
Fuel filter with sedimenter
The fuel filter with sedimenter removes the water by using the difference in the relative density between diesel oil and
water, and notifies the operator through the indicator when it becomes full of water.
Preheat system
The preheat system consists of the ECM, glow relay, glow plug and glow indicator light. The preheat system is acti-
vated when the engine coolant temperature is low to help engine start.
Lubricating system
It uses and oil filter with a full-flow bypass, and cools down the pistons using the water-cooled oil cooler and the oil jet.
DPD
An integrated DPD oxidation catalyst is installed for reducing exhaust gas.
47795403 20/01/2016
10.1 [10.001] / 6
16. Engine - Engine and crankcase
Engine - Prepare
WARNING:
• Keep away from flames.
• Be sure to release hydraulic pressure before beginning work.
• The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening lines.
• Do not use flames near the battery or expose it to sparks.
CAUTION:
• Be sure to stop the engine before beginning work.
• Be sure to inspect the wire rope or other lifting equipment before beginning work.
• Do not let anyone go under a suspended load.
Items to prepare:
• Wrenches [ 7 mm, 10 mm, 13 mm, 17 mm, 19 mm,
36 mm]
• Box wrench [ 24 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Liftcrane (with the required lifting capacity)
• Pliers
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood planks, etc.
47795403 20/01/2016
10.1 [10.001] / 7
17. Engine - Engine and crankcase
Engine - Remove
1. Use a wrench [ 17 mm] to remove the bolt (1), and then
remove the battery cable (2) on the negative side.
• After removing the terminal and harness, secure
them so that they do not interfere with the frame and
other parts.
Also, cover with a rubber cap to protect against
sparks.
Tightening torque for bolt installation: 10.6 -
13.0 N·m (7.82 - 9.59 lb ft).
2. Remove the counterweight.
For details, see Counterweight - Remove (39.140).
3. Remove the muffler.
For details, see Exhaust muffler - Remove (10.254).
LPIL12CX00141AB 1
4. Remove the pump.
For details, see Pump - Remove (35.106).
5. Use a wrench [ 19 mm] to remove the bolt (1), use a
wrench [ 7 mm] to loosen the hose bands (2) and (3),
and then remove the intercooler hose (high-tempera-
ture side) (4) and hose (5) from the air cleaner.
Tightening torque for band (2) and (3) installation:
8.8 - 9.8 N·m (6.49 - 7.23 lb ft)
LPIL12CX00142AB 2
6. Loosen the hose bands (1), and then remove the inter-
cooler hose (low-pressure side) (2).
Tightening torque for hose band (2) installation: 8.8
- 9.8 N·m (6.49 - 7.23 lb ft)
LPIL12CX00143AB 3
47795403 20/01/2016
10.1 [10.001] / 8
18. Engine - Engine and crankcase
7. Use a wrench to remove the bolts (1), (2), and then
remove the fan shroud (3).
LPIL12CX00144BB 4
8. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 5
47795403 20/01/2016
10.1 [10.001] / 9
19. Engine - Engine and crankcase
9. Use a wrench [ 7 mm] to loosen the radiator hose
bands (1) in 2 locations, and then remove the upper
hose (2) and lower hose (3).
• Use caps to cover the radiator and hoses to prevent
any entry of water, dust or dirt.
• Before removing the radiator hose, completely drain
the coolant.
Tightening torque for band (1) installation: 4.9 -
5.9 N·m (3.61 - 4.35 lb ft)
LPIL12CX00146BB 6
10. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the connector brackets (2).
LPIL12CX00147AB 7
11. Use a wrench [ 13 mm] to remove the hose bands (1)
in 2 locations from the bracket, and then remove the
5 connectors (2).
• Wrap the removed connectors in plastic after tying
them together.
Tightening torque for bolt installation: 21.6 -
37.2 N·m (15.93 - 27.44 lb ft)
LPIL12CX00148AB 8
47795403 20/01/2016
10.1 [10.001] / 10
20. Engine - Engine and crankcase
12. Remove the connectors (1) from the air-conditioner
compressor.
LPIL12CX00149AB 9
13. Use a wrench [ 13 mm] to remove the bolt (1), and
then remove the terminal cap (2).
Use a wrench to remove the wirings (3) and (4) from
the starter.
Use a wrench [ 17 mm] to remove the bolt (5), and
then remove the wiring (6) from the frame.
LPIL12CX00150AB 10
14. Use a wrench [ 10 mm] to remove the bolt (1).
Remove the connector (2) from the alternator.
Use a wrench to remove the wiring (3) from the alter-
nator.
LPIL12CX00151AB 11
15. Use a wrench [ 13 mm] to loosen the 2 line bolts (1),
and then remove the lines (2) and (3) from the com-
pressor.
• Always remove the low-pressure (suction side) line
(2) first.
• Install caps or plugs to the compressor and lines to
prevent any entry of water, dust or dirt.
Tightening torque for bolt (1) installation: 20 -
25 N·m (14.75 - 18.44 lb ft).
LPIL12CX00152AB 12
47795403 20/01/2016
10.1 [10.001] / 11
21. Engine - Engine and crankcase
16. Loosen the 2 hose bands (1), and then remove the
heater hoses (2), (3).
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
LPIL12CX00153BB 13
17. Prepare the waste oil can (1).
• Drain the engine oil before removing the engine oil
hose.
Use a wrench [ 36 mm] to remove the 2 engine oil
remote hoses (1).
• Mark the engine and hoses so that the connectors
match at the time of assembly.
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
• Clean the engine and hoses by spraying them with
a parts cleaner to prevent scratches and prevent dirt
from accumulating on the connectors.
Tightening torque for installation: 54.1 - 63.9 N·m
(39.90 - 47.13 lb ft)
LPIL12CX00154BB 14
47795403 20/01/2016
10.1 [10.001] / 12
22. Engine - Engine and crankcase
18. Remove the hose bands (1), and then remove the fuel
hoses (2) and (3).
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
LPIL12CX00155AB 15
19. Install the 2 shackles (1), and then use the wire ropes
(2) and liftcrane to secure the engine main unit.
LPIL12CX00156AB 16
20. Use a box wrench [ 24 mm] to remove the 4 bolts (1)
from the mount.
Tightening torque for bolt installation: 264.9 -
313.9 N·m (195.38 - 231.52 lb ft)
LPIL12CX00157BB 17
47795403 20/01/2016
10.1 [10.001] / 13
23. Engine - Engine and crankcase
21. Use the wire ropes (1) and lifting equipment to lift the
engine main unit.
• Always check if the hoses and connectors are all
disconnected before lifting the engine.
Thoroughly check that the location is safe before
lowering the engine on wood planks, etc.
• Thoroughly secure the engine so that it does not fall
over.
LPIL12CX00158AB 18
47795403 20/01/2016
10.1 [10.001] / 14
24. Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
When installing each bolt, tighten them to the specified
torque.
For bolts for which the torque is not specified, see
Torque – Bolt and nut ().
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, and perform filling for
the air-conditioner gas.
For details, see the individual explanations for each
procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
47795403 20/01/2016
10.1 [10.001] / 15
25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Engine - Engine and crankcase
Engine - Service instruction
Precautions on maintenance
To prevent the engine from being damaged and to en-
sure the reliability of engine performance, be careful
of the following points when performing maintenance
works.
When placing the engine on the ground, make sure that
the bearing surface of the oil pan does not directly con-
tact the ground.
Use an appropriate wood frame, etc. to support the en-
gine at the engine foot portion and the flywheel housing
portion. There is only a small gap between the oil pan
and oil pump strainer, so be careful not to damage the
oil pan and oil strainer.
• When maintaining the engine, be sure to disconnect
the negative battery cable. Failure to do this may
cause the harness or electrical components to be
damaged.
• When installing, install it in the same position as
when it was removed.
• When the valve train component, piston, piston
ring, connecting rod, connecting rod bearing, and/or
crankshaft journal bearing are removed, line them
up in the correct order so that their original positions
are clear.
This work ensures appropriate lubrication when first
starting the engine.
• When assembling the engine, replace the gasket, oil
seal, and O-ring with new ones.
• For a component with the liquid gasket applied, care-
fully remove the old liquid gasket and clean the com-
ponent so that no oil, water, and/or dust remain.
Then, apply the specified liquid gasket to each part
before assembling.
• Be sure to assemble components within 5 min of
applying the liquid gasket. If 5 min have passed,
remove the old liquid gasket and apply liquid gasket
again.
• When assembling or installing a component, make
sure to tighten them at the specified torque to ensure
secure installation.
• Be sure to assemble components within 5 min of
applying the liquid gasket.
• If 5 min have passed, remove the old liquid gasket
and apply liquid gasket again.
• When assembling or installing a component, make
sure to tighten them at the specified torque to ensure
secure installation.
Important precautions for handling this engine
The holes and gaps in the fuel system including inside
the injector where the fuel passes through are manu-
factured with high precision.
47795403 20/01/2016
10.1 [10.001] / 16
27. Engine - Engine and crankcase
Therefore, these are extremely sensitive to any foreign
matter, and may be severely damaged due to foreign
matter accidentally intruded. For this reason, extreme
care must be taken to prevent any foreign matter from
entering.
When performing maintenance on the fuel system, take
extreme care to prevent any foreign matter from enter-
ing the system.
• Before starting maintenance, clean the fuel line and
its surroundings.
• Be sure to wash your hands before starting mainte-
nance.
Do not put on cotton work gloves.
• When the fuel hose or fuel pipe is removed, cover
the opening with a plastic bag and fix it with a piece
of tape.
WARNING:
When the high-pressure piping of the fuel system
is removed, be sure to replace it with a new one. If
it is reused, the sealing surface may be damaged
to cause fuel leakage.
○ When replacing the fuel hose and/or fuel pipe,
do not unpack new components before starting
installation.
○ When the fuel pipe, injection pipe, fuel injector,
fuel supply pump, and/or common rail are re-
moved, seal each opening immediately.
○ Store the eyebolt and gasket in a clean parts
box with a cover so that foreign matter does not
attach to them.
○ Fuel leakage may cause a fire. Therefore, be
sure to wipe spilled fuel after completing the
maintenance work and confirm that there is no
fuel leakage before starting the engine.
47795403 20/01/2016
10.1 [10.001] / 17
28. Engine - Engine and crankcase
Cautions on electronic system
Using circuit test tools unless specifically instructed in
the diagnostic procedure, do not use a test light when
diagnosing the powertrain electronic system.
When a probe connector is required in the diagnostic
procedure, use the connector test adapter kit.
SMIL14CEX0677AA 1
Special tool: Connector test adapter kit (Refer to
Electrical system - Special tools (55.000))
Commercial electronic equipment refers to commer-
cially available electronic equipment attached to the
unit after it has been shipped from the factory.
Be careful, as such accessories are not taken into par-
ticular consideration at the machine design stage.
Commercial electronic equipment may cause malfunc-
tions in the electronic control system, even if the equip-
ment is properly attached.
This includes equipment not connected to the electronic
system of the machine, such as mobile telephones
and radios. Therefore, when diagnosing power train
problems, confirm whether such commercial electronic
equipment is attached first and then remove them from
the machine if such equipment is attached.
If the problem has not been resolved after removing
the equipment, perform the diagnosis using the regular
procedure.
CAUTION: Make sure that commercial elec-
tronic equipment is connected to a circuit that is
not involved with the circuits of the electronic con-
trol system for both power and ground.
Welding operation for the actual unit When performing
welding to the actual unit, make sure to disconnect the
battery in prior to the operation.
Current that occurred during welding may lead to failure
and/or damage to the electronic control system. Dam-
age caused by electrostatic discharge.
As the electronic components used in the electronic
control system are designed to operate at extremely low
voltages, they can be easily damaged by electrostatic
discharge, and some types of electronic components
can be damaged by static electricity of 100 V or less,
which cannot be felt by a person.
Note that a voltage of 4000 V is required for a person to
be able to detect electrostatic discharge. There are var-
ious ways a person can build up an electrostatic charge.
47795403 20/01/2016
10.1 [10.001] / 18
29. Engine - Engine and crankcase
The most common way to build up an electrostatic
charge is through methods based on friction or induc-
tion.
An example of when a person builds an electrostatic
charge by friction is when he/she slides across the seat
of the machine.
A person wearing insulated shoes can build an elec-
trostatic charge by induction if he/she momentarily
touches the ground while standing near a highly
charged object.
A charge of the same polarity flows out, and with a
highly opposing polarity, that person becomes charged.
As static electricity causes damage, be cautious when
handling or testing electronic components.
CAUTION:
To prevent damage due to electrostatic discharge,
do not touch the connector pins of the ECM or
the electronic components soldered onto the cir-
cuit board of the ECM.
○ To prevent damage due to electrostatic dis-
charge, do not open the packaging of a re-
placement part until installation preparation for
the replacement part is completed.
○ To prevent damage due to electrostatic dis-
charge, connect the part packaging to a prop-
erly working ground connection of the actual
unit before removing the part from its packag-
ing.
○ To prevent damage due to electrostatic dis-
charge, when handling a part while sliding
across the seat, sitting down from a standing
position, or walking a certain distance, touch
a properly working ground connection before
attaching the part.
Fuel injection system
WARNING:
Fuel piping
The high pressure pipe and injector pipe (1) in the
fuel system should not be reused. When it is once
removed, make sure to replace it with new one.
SMIL14CEX0678AB 2
The pressure limiter (3) or fuel pressure sensor (2)
should not be replaced individually.
When a failure is found, the common rail assembly (4)
and all fuel pipes should be replaced.
47795403 20/01/2016
10.1 [10.001] / 19