This document is a service manual for the E145C EVO Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Repair and maintenance should only be performed by qualified dealership personnel using the proper procedures and special tools described. The manufacturer is not responsible for damages caused by unauthorized parts or repairs. Specifications are accurate at time of publication but subject to change without notice.
New holland e175 c evo tier 3 crawler excavator service repair manualujfdjjkskkdme
This document is a service manual for the E175C EVO Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other parts of the excavator. The manual instructs only qualified dealership personnel to perform repairs following the procedures outlined.
Case cx180 c tier iii crawler excavator service repair manualfsjefjskekmm
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains detailed sections on engine components, cooling and lubrication systems, fuel injection and other engine systems. It also covers hydraulic pumps, valves, controls and circuits for excavator functions.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx370 c crawler excavator service repair manualfusfejskekem
Here are the steps to prepare for servicing the engine and crankcase:
1. Park the machine on a level surface, engage the parking brake, lower all implements, shut off the engine, and remove the ignition key.
2. Relieve all pressure from hydraulic circuits before disconnecting lines. Vent high pressure gas from air conditioning circuits before loosening lines.
3. Use lifting equipment such as a shackle rated for the weight of heavy components to safely lift and handle them. Keep the work area clear of bystanders.
4. Prepare wrenches in the required sizes to remove fasteners.
5. Ventilate the work area when servicing batteries or charging to avoid explosive gases
Case cx500 c crawler excavator service repair manualjfjkskekemm
This document is a service manual that provides specifications and repair/maintenance instructions for the engine and various systems of a CX500C crawler excavator. It includes detailed sections on the engine and its components, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, work equipment, and other areas. The introduction provides safety guidelines for working on the machine.
Case cx490 c tier iii crawler excavator service repair manualfjjskekksemmm
This document is a service manual that provides maintenance and repair instructions for CX490C and CX500C crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work must be carried out by qualified personnel according to the procedures in the manual using special tools, and the manufacturer is not responsible for damages caused by unauthorized parts.
Case cx500 c tier iii crawler excavator service repair manualfjjskekksemmm
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system, lubrication system, electrical system, starter, glow plug, and special tools for working on the engine. Key details covered include the engine model, cylinder configuration, bore and stroke, compression ratio, and component manufacturers.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
New holland e175 c evo tier 3 crawler excavator service repair manualujfdjjkskkdme
This document is a service manual for the E175C EVO Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other parts of the excavator. The manual instructs only qualified dealership personnel to perform repairs following the procedures outlined.
Case cx180 c tier iii crawler excavator service repair manualfsjefjskekmm
This document is a service manual for the CX180C Crawler Excavator. It provides specifications and maintenance instructions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains detailed sections on engine components, cooling and lubrication systems, fuel injection and other engine systems. It also covers hydraulic pumps, valves, controls and circuits for excavator functions.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx370 c crawler excavator service repair manualfusfejskekem
Here are the steps to prepare for servicing the engine and crankcase:
1. Park the machine on a level surface, engage the parking brake, lower all implements, shut off the engine, and remove the ignition key.
2. Relieve all pressure from hydraulic circuits before disconnecting lines. Vent high pressure gas from air conditioning circuits before loosening lines.
3. Use lifting equipment such as a shackle rated for the weight of heavy components to safely lift and handle them. Keep the work area clear of bystanders.
4. Prepare wrenches in the required sizes to remove fasteners.
5. Ventilate the work area when servicing batteries or charging to avoid explosive gases
Case cx500 c crawler excavator service repair manualjfjkskekemm
This document is a service manual that provides specifications and repair/maintenance instructions for the engine and various systems of a CX500C crawler excavator. It includes detailed sections on the engine and its components, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, work equipment, and other areas. The introduction provides safety guidelines for working on the machine.
Case cx490 c tier iii crawler excavator service repair manualfjjskekksemmm
This document is a service manual that provides maintenance and repair instructions for CX490C and CX500C crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work must be carried out by qualified personnel according to the procedures in the manual using special tools, and the manufacturer is not responsible for damages caused by unauthorized parts.
Case cx500 c tier iii crawler excavator service repair manualfjjskekksemmm
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system, lubrication system, electrical system, starter, glow plug, and special tools for working on the engine. Key details covered include the engine model, cylinder configuration, bore and stroke, compression ratio, and component manufacturers.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx500 c tier iii crawler excavator service repair manualfujjsefkskemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...ufjkskemfseol
This document is a service manual for the E215C EVO crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes subsections that provide instructions and specifications for maintenance and repair of individual components.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...ujfdjjkskkdme
This document is a service manual for the E215C EVO crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes subsections that provide instructions and specifications for maintenance and repair of individual components.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fusjefjskefkksem
This document is a service manual for the E215C EVO crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes subsections that provide repair and maintenance instructions for specific components of the excavator. The manual emphasizes that all repair and maintenance work must be carried out by qualified dealership personnel according to the procedures in the manual.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fujsjfskekmm
This document is a service manual for the E215C EVO crawler excavator that contains information on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. It provides repair and maintenance instructions for qualified dealership personnel and warns against performing repairs without following the proper procedures.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...ujdjfjkskmdm
The document is a service manual that provides specifications and maintenance information for the engine of a CNH Industrial Italia S.p.A. E215C EVO crawler excavator. It includes sections on the engine and crankcase, cooling system, electrical system, and identification/view of engine components. The manual provides detailed technical data, diagrams, and descriptions to guide servicing and repair work on the excavator engine.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...ufjjsjdkkskem
This document is a service manual for the E215C EVO crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes subsections that provide instructions and specifications for maintenance and repair of individual components.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fhjsekfksemert
The document is a service manual that provides specifications and maintenance information for the engine of a CNH Industrial Italia S.p.A. E215C EVO crawler excavator. It includes sections on the engine and crankcase, cooling system, electrical system, and identification/view of engine components. The manual provides detailed technical data, diagrams, and descriptions to guide servicing and repair work on the excavator engine.
New holland e175 c evo tier 3 crawler excavator service repair manualujdjfjkskmdm
This document is a service manual for the E175C EVO Crawler Excavator. It contains information on servicing and repairing various systems of the excavator including the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual provides part numbers and instructions for maintenance and repairs. It is intended to be used by qualified dealership personnel for servicing the excavator.
New holland we190 b wheeled excavator service repair manualuudjjjkskkmem
This document is a service manual for Wheeled Excavators models WE170B and WE190B. It contains instructions for repair and maintenance work that must be carried out by qualified personnel using the specified procedures and tools. The manufacturer will not be responsible for damages caused by using unapproved parts or failing to follow the proper procedures. The manual is divided into sections covering the engine, transmission, hydraulic and electrical systems, frames, steering, wheels, cab controls and more. It provides information to service these various components of the excavators.
New holland w170 c tier 4b wheel loader service repair manualuudjjjkskkmem
This service manual provides maintenance and repair instructions for the W170C Wheel Loader. It includes sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided, noting that only authorized personnel should perform repairs and maintenance after carefully reviewing the manual. Personal protective equipment should be worn when conducting repairs.
New holland w70 btc wheel loader service repair manualuudjjjkskkmem
This repair manual provides technical information for engineers to service wheel loaders models W50BTC, W60BTC, W70BTC, and W80BTC. It consists of two volumes, one covering the wheel loaders and one covering the engine. The manual contains information on repair procedures, necessary tools, and service standards. It is intended to supply technicians with correct information to accurately repair parts and ensure machine safety.
New holland w60 c tc tier 4a (interim) compact wheel loader service repair ma...uudjjjkskkmem
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive train, axles, brakes, hydraulic and electrical systems, frames, steering, climate control, and the front loader and bucket. The manual instructs technicians on proper procedures for tasks like shimming, installing seals, and applying sealing compounds.
New holland tl100 a tractor service repair manualuudjjjkskkmem
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, views of components, troubleshooting information, and procedures for removal, installation, overhaul, and adjustment of parts.
New holland td5050 tractor service repair manualuudjjjkskkmem
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems.
New holland t8030 tractor service repair manualuudjjjkskkmem
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure and the rear providing charge flow to the piston pump. An optional high flow piston pump is also described that provides higher hydraulic flow.
New holland t6060 tractor service repair manualuudjjjkskkmem
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t3030 tractor service repair manualuudjjjkskkmem
This document is a service manual for T3010, T3020, T3030, and T3040 tractor models. It contains sections covering general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, removal and installation instructions, and procedures for disassembly, assembly, overhaul and adjustment of components.
New holland t9.480 stage iv tractor service repair manualuudjjjkskkmem
This document is a service manual for various tractor models in the T9 series from CNH Industrial. It provides an overview and table of contents for the manual, which is organized by major vehicle systems. The manual covers the engine, transmission, axles, brakes, hydraulics, electrical systems, and other components. It aims to support servicing and repair of the listed tractor models.
New holland t9.435 tractor service repair manualuudjjjkskkmem
This document is a service manual that provides information on servicing various tractor models including the T9.435, T9.480, T9.530, T9.565, T9.600, T9.645, and T9.700. It contains sections on the engine, transmission, axles, brakes, hydraulics, electrical systems, and other components. Safety information is provided at the beginning regarding servicing equipment. Torque specifications are also included for normal assembly and hydraulics.
New holland t8.410 smart trax powershift transmission (pst) tractor service r...uudjjjkskkmem
This document is a service manual for CNH Industrial T8.320, T8.350, T8.380, T8.410, T8.380 SmartTraxTM, and T8.410 SmartTraxTM tractors with Powershift Transmissions (PST). The manual contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and drawbars, steering, wheels, tracks and track suspension, cab climate control, and electrical systems. Each section provides detailed information and specifications to service and repair the components.
New holland e17 c mini excavator service repair manualuudjjjkskkmem
This service manual provides maintenance and repair instructions for the E17C Mini Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers and buckets, dozer blade and arm, and the platform, cab, bodywork and decals. The manual contains detailed diagrams and part numbers to guide technicians in servicing and repairing components of the excavator.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Save them for later and save the trouble!
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What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks.
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9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules - General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install NEW HOLLAND CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the NEW HOLLAND CONSTRUCTION genuine part
numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
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11. SERVICE MANUAL
Engine
E145C EVO Crawler excavator LC version (TIER 3)
E145C EVO Crawler excavator Standard W/Blade version (TIER 3)
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12. Engine - Engine and crankcase
Engine - Remove
1. Use a wrench [ 17 mm] to remove the bolt (1), and then
remove the battery cable (2) on the negative side.
• After removing the terminal and harness, secure
them so that they do not interfere with the frame and
other parts.
Also, cover with a rubber cap to protect against
sparks.
Tightening torque for bolt installation: 10.6 -
13.0 N·m (7.82 - 9.59 lb ft).
2. Remove the counterweight.
For details, see Counterweight - Remove (39.140).
3. Remove the muffler.
For details, see Exhaust muffler - Remove (10.254).
LPIL12CX00141AB 1
4. Remove the pump.
For details, see Pump - Remove (35.106).
5. Use a wrench [ 19 mm] to remove the bolt (1), use a
wrench [ 7 mm] to loosen the hose bands (2) and (3),
and then remove the intercooler hose (high-tempera-
ture side) (4) and hose (5) from the air cleaner.
Tightening torque for band (2) installation: 8.8 -
9.8 N·m (6.49 - 7.23 lb ft)
Tightening torque for band (3) installation: 6.3 -
7.3 N·m (4.65 - 5.38 lb ft)
LPIL12CX00142AB 2
6. Loosen the hose bands (1), and then remove the inter-
cooler hose (low-pressure side) (2).
Tightening torque for hose band (2) installation: 8.8
- 9.8 N·m (6.49 - 7.23 lb ft)
LPIL12CX00143AB 3
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13. Engine - Engine and crankcase
7. Use a wrench to remove the bolts (1), (2), and then
remove the fan shroud (3).
LPIL12CX00144BB 4
8. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 5
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14. Engine - Engine and crankcase
9. Use a wrench [ 7 mm] to loosen the radiator hose
bands (1) in 2 locations, and then remove the upper
hose (2) and lower hose (3).
• Use caps to cover the radiator and hoses to prevent
any entry of water, dust or dirt.
• Before removing the radiator hose, completely drain
the coolant.
Tightening torque for band (1) installation: 4.9 -
5.9 N·m (3.61 - 4.35 lb ft)
LPIL12CX00146BB 6
10. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the connector brackets (2).
LPIL12CX00147AB 7
11. Use a wrench [ 13 mm] to remove the hose bands (1)
in 2 locations from the bracket, and then remove the
5 connectors (2).
• Wrap the removed connectors in plastic after tying
them together.
Tightening torque for bolt installation: 21.6 -
37.2 N·m (15.93 - 27.44 lb ft)
LPIL12CX00148AB 8
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15. Engine - Engine and crankcase
12. Remove the connectors (1) from the air-conditioner
compressor.
LPIL12CX00149AB 9
13. Use a wrench [ 13 mm] to remove the bolt (1), and
then remove the terminal cap (2).
Use a wrench to remove the wirings (3) and (4) from
the starter.
Use a wrench [ 17 mm] to remove the bolt (5), and
then remove the wiring (6) from the frame.
LPIL12CX00150AB 10
14. Use a wrench [ 10 mm] to remove the bolt (1).
Remove the connector (2) from the alternator.
Use a wrench to remove the wiring (3) from the alter-
nator.
LPIL12CX00151AB 11
15. Use a wrench [ 13 mm] to loosen the 2 line bolts (1),
and then remove the lines (2) and (3) from the com-
pressor.
• Always remove the low-pressure (suction side) line
(2) first.
• Install caps or plugs to the compressor and lines to
prevent any entry of water, dust or dirt.
Tightening torque for bolt (1) installation: 20 -
25 N·m (14.75 - 18.44 lb ft).
LPIL12CX00152AB 12
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16. Engine - Engine and crankcase
16. Loosen the 2 hose bands (1), and then remove the
heater hoses (2), (3).
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
LPIL12CX00153BB 13
17. Prepare the waste oil can (1).
• Drain the engine oil before removing the engine oil
hose.
Use a wrench [ 36 mm] to remove the 2 engine oil
remote hoses (1).
• Mark the engine and hoses so that the connectors
match at the time of assembly.
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
• Clean the engine and hoses by spraying them with
a parts cleaner to prevent scratches and prevent dirt
from accumulating on the connectors.
Tightening torque for installation: 54.1 - 63.9 N·m
(39.90 - 47.13 lb ft)
LPIL12CX00154BB 14
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17. Engine - Engine and crankcase
18. Remove the hose bands (1), and then remove the fuel
hoses (2).
• Install caps or plugs to the engine and hoses to pre-
vent any entry of water, dust or dirt.
LPIL12CX00155AB 15
19. Install the 2 shackles (1), and then use the wire ropes
(2) and liftcrane to secure the engine main unit.
LPIL12CX00156AB 16
20. Use a box wrench [ 24 mm] to remove the 4 bolts (1)
from the mount.
Tightening torque for bolt installation: 264.9 -
313.9 N·m (195.38 - 231.52 lb ft)
LPIL12CX00157BB 17
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18. Engine - Engine and crankcase
21. Use the wire ropes (1) and lifting equipment to lift the
engine main unit.
• Always check if the hoses and connectors are all
disconnected before lifting the engine.
Thoroughly check that the location is safe before
lowering the engine on wood planks, etc.
• Thoroughly secure the engine so that it does not fall
over.
LPIL12CX00158AB 18
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19. Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
When installing each bolt, tighten them to the specified
torque.
For bolts for which the torque is not specified, see "
Torque - Bolt and nut ()".
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, cleaning, and perform
filling for the air conditioner gas.
For details, see the individual explanations for each
procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
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20. Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil adhered to the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check for the engine oil adhered to the oil level
gauge and inspect the engine oil level.
1. MAX
2. MIN
3. Acceptable oil amount
4. Requires replenishment
LPIL12CX009 1
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21. Engine - Engine and crankcase
Engine - Compression test
1. Start the engine.
• Warm-up the engine.
2. Turn “OFF” the starter switch.
3. Disconnect the battery ground cable from the battery.
• Do not disconnect the battery cable at least for 1 min
after turning the starter switch “OFF”.
4. Remove the glow plug from the cylinder head.
• Remove all glow plugs.
5. Connect the battery ground cable to the battery.
6. Rotate the starter.
• Crank the engine to discharge foreign matter from
inside the cylinders.
7. Install the special tool to the cylinder head.
• Insert the compression gauge adapter into the instal-
lation hole of the glow plug to install the compression
gauge.
Special tool: Compression gauge adapter (Refer
to Cylinder head - Special tools (10.101))
LPIL12CX00522AA 1
Special tool: Compression gauge (Refer to Cylin-
der head - Special tools (10.101))
LPIL12CX00523AA 2
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22. Engine - Engine and crankcase
8. Measure the compression pressure.
• Rotate the starter, and read the indication of the
compression pressure when the compression gauge
needle stabilizes.
• Measure the compression pressure of all cylinders.
Values: 2840 - 3240 kPa (412 - 470 psi) Engine
speed: 200 RPM
Limit: 1960 kPa (284 psi) Engine speed:
200 RPM
Difference between each cylinder: 294 kPa
(43 psi) Engine speed: 200 RPM
NOTICE: Use a fully charged battery.
Note that air will burst out through the glow plug hole during
rotation.
Be sure to clear the DTC after completing the inspection,
because a DTC is stored if the starter switch is turned “ON”
while the injector harness connector is removed.
9. Remove the special tool from the cylinder head.
LPIL12CX00524AA 3
10. Disconnect the battery ground cable from the battery.
• Do not disconnect the battery cable at least for
1 min after turning the starter switch “OFF”.
11. Install the glow plug to the cylinder head assembly.
• Install the all glow plugs.
Tightening torque: 18 N·m (13 lb ft)
12. Connect the harness connector to the injector.
13. Connect the battery ground cable to the battery.
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24. Engine - Engine and crankcase
Engine - Service instruction
Precautions on maintenance
To prevent the engine from being damaged and to en-
sure the reliability of engine performance, be careful
of the following points when performing maintenance
works.
When placing the engine on the ground, make sure that
the bearing surface of the oil pan does not directly con-
tact the ground.
Use an appropriate wood frame, etc. to support the en-
gine at the engine foot portion and the flywheel housing
portion. There is only a small gap between the oil pan
and oil pump strainer, so be careful not to damage the
oil pan and oil strainer.
• When maintaining the engine, be sure to disconnect
the negative battery cable.
Failure to do this may cause the harness or electrical
components to be damaged.
If energizing is required for inspection, be careful not
to cause a short.
• Before assembly, apply the engine oil to the slide
contact surface of the engine.
This work ensures appropriate lubrication when first
starting the engine.
• When the valve train component, piston, piston
ring, connecting rod, connecting rod bearing, and/or
crankshaft journal bearing are removed, line them
up in the correct order so that their original positions
are clear.
• When installing, install it in the same position as
when it was removed.
• When assembling the engine, replace the gasket, oil
seal, and O-ring with new ones.
• For a component with the liquid gasket applied, care-
fully remove the old liquid gasket and clean the com-
ponent so that no oil, water, and/or dust remain.
Thereafter, apply the specified liquid gasket to each
component before assembly.
• Assemble components with the liquid gasket applied
within 5 min of applying the liquid gasket.
If 5 min have passed, remove the old liquid gasket
and apply liquid gasket again.
• When assembling or installing a component, make
sure to tighten them at the specified torque to ensure
secure installation.
Important precautions for handling this engine
The holes and gaps in the fuel system including inside
the injector where the fuel passes through are manu-
factured with high precision.
Therefore, these are extremely sensitive to any foreign
matter, and may be severely damaged due to foreign
matter accidentally intruded. For this reason, extreme
care must be taken to prevent any foreign matter from
entering.
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25. Engine - Engine and crankcase
When performing maintenance on the fuel system, take
extreme care to prevent any foreign matter from enter-
ing the system.
• Before starting maintenance, clean the fuel line and
its surroundings.
• Be sure to wash your hands before starting mainte-
nance.
Do not put on cotton work gloves.
• When the fuel hose or fuel pipe is removed, cover
the opening with a plastic bag and fix it with a piece
of tape.
NOTICE: When the high-pressure piping of the fuel system
is removed, be sure to replace it with a new one. If it is
reused, the sealing surface may be damaged to cause fuel
leakage.
• When replacing the fuel hose and/or fuel pipe, do not
unpack new components before starting installation.
• When the fuel pipe, injection pipe, fuel injector, fuel
supply pump, and/or common rail are removed, seal
each opening immediately.
• Store the eyebolt and gasket in a clean parts box
with a cover so that foreign matter does not attach to
them.
• Fuel leakage may cause a fire. Therefore, be sure
to wipe spilled fuel after completing the maintenance
work and confirm that there is no fuel leakage before
starting the engine.
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26. Engine - Engine and crankcase
Crankcase - Remove
Battery ground cable disconnect
1. Disconnect the battery ground cable from the battery.
NOTICE: Do not disconnect the battery cable for 1 min
after turning OFF the ignition switch.
Coolant drain
WARNING
Burn hazard!
Hot coolant can spray and scald if you remove the radiator or deaeration tank cap while the system
is hot. To remove the cap: allow the system to cool, turn the cap to the first notch, and wait for all
pressure to release. Remove the cap only after all pressure has released.
Failure to comply could result in death or serious injury.
W0367A
1. Drain the coolant from the radiator.
NOTE: Loosen the water drain plug and radiator drain plug
on the rear right of the engine.
Completely drain the coolant.
After draining the coolant completely, securely tighten the
drain plug.
Engine oil drain
1. Drain the engine oil from the oil pan.
• After draining the oil, tighten the drain plug to the
specified torque.
Tightening torque : 78 N·m (57.53 lb ft) drain plug
Tightening torque : 70 N·m (51.63 lb ft) drain cock
NOTICE: Be sure to tighten the drain plug or drain cock.
Fan shroud removal
1. Remove the fan shroud from the bracket.
• Remove the fan shroud and fan guard as a unit.
LPIL12CX00698AA 1
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27. Engine - Engine and crankcase
Cooling fan belt removal
1. Remove the cooling fan belt from the pulley.
• Loosen the nuts (4) fastening the bolts (3).
• Loosen the generator adjust bolt (1) to remove the
belt.
2. Lock nut
LPIL12CX00699AB 2
Cooling fan removal
1. Remove the cooling fan (1) from the fan pulley (3).
• Remove the spacer (2) at the same time.
2. Remove the fan pulley (3) from the water pump assem-
bly.
4. Bolt
LPIL12CX00700AB 3
PCV hose removal
1. Disconnect the PCV hose from the cylinder head cover.
2. Remove the PCV hose from the engine assembly.
• Remove the clamp.
Fuel hose removal
1. Remove the cover (1) from the cylinder head cover.
LPIL12CX00701AB 4
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28. Engine - Engine and crankcase
2. Remove the harness connector from the injector (2).
3. Remove the nozzle leak off pipe (1) from the injector.
NOTICE: Do not reuse the leak-off pipe clip (1).
LPIL12CX00702AB 5
LPIL12CX00703AB 6
Cylinder head cover removal
NOTICE: Do not damage the lip section of the oil seal with
the connector of the injector.
1. Remove the cylinder head cover from the cylinder
head.
• Shift the head cover to the left side of the engine and
lift upwards to remove.
LPIL12CX00704AA 7
Cam end gasket removal
1. Remove the cam end gasket (1) from the cylinder head.
• Clean any liquid gasket remaining on the cylinder
head.
LPIL12CX00705AB 8
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29. Engine - Engine and crankcase
Generator removal
1. Disconnect the harness from the generator.
• Disconnect the harness connector and B-terminal
cable.
2. Remove the generator from the generator bracket.
• Remove the nuts at two locations, pull out the bolts,
and remove the generator.
EGR cooler removal
1. Disconnect the water feed pipe (1) from the EGR cooler
(2).
NOTE: Disconnect the turbocharger water feed pipe (1) clip
from the EGR cooler (2).
NOTE: Varies depending on the machine.
A54C8027 9
2. Remove the EGR cooler (1) from the exhaust manifold
and cylinder head assembly.
NOTE: Disconnect the IN side and OUT side of the rub-
ber hose (2) on the water pipe, and then remove the EGR
cooler (1) and gasket.
NOTICE: Do not hold the water pipe section when remov-
ing the EGR cooler (1).
F95445C7 10
NOTE: Do not disconnect the hose from the plastic pipe
side as it is easily damaged when disconnecting and con-
necting the hose.
Turbocharger assembly removal
1. Remove the water feed pipe (1) from the turbocharger
assembly.
2. Remove the water return pipe (2) from the turbocharger
assembly.
A8CFA9A5 11
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30. Engine - Engine and crankcase
3. Disconnect the oil feed pipe (1) from the turbocharger
assembly.
4. Remove the oil feed pipe (1) from the oil cooler assem-
bly.
42AAF8AF 12
5. Disconnect the oil return pipe (1) from the turbocharger
assembly.
LPIL12CX00075AB 13
6. Disconnect the oil return pipe (1) from the turbocharger
assembly.
4DC0B8D6 14
7. Remove the oil return pipe (1) from the crank case.
8. Remove the turbocharger assembly (2) from the ex-
haust manifold.
1. Oil feed port
NOTICE: Do not reuse the gasket.
F89C796A 15
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