This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and components, including the cooling, fuel, electrical, and hydraulic systems.
2) Sections on maintenance and repair for the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and electrical systems.
3) Information on maintenance for the booms, dippers, buckets, cab, bodywork, and decals.
Case cx210 c crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section contains multiple subsections that provide detailed instructions and part numbers for repair and maintenance of specific components. The introduction emphasizes the importance of qualified dealership personnel strictly following the procedures in the manual and using approved parts for any repair or maintenance work.
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
Case cx370 c crawler excavator service repair manualfusfejskekem
Here are the steps to prepare for servicing the engine and crankcase:
1. Park the machine on a level surface, engage the parking brake, lower all implements, shut off the engine, and remove the ignition key.
2. Relieve all pressure from hydraulic circuits before disconnecting lines. Vent high pressure gas from air conditioning circuits before loosening lines.
3. Use lifting equipment such as a shackle rated for the weight of heavy components to safely lift and handle them. Keep the work area clear of bystanders.
4. Prepare wrenches in the required sizes to remove fasteners.
5. Ventilate the work area when servicing batteries or charging to avoid explosive gases
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This document is a service manual for CX160D and CX180D crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures in the manual. It notes the manufacturer is not responsible for damages caused by unauthorized parts or repairs.
New holland e485 c evo tier iii crawler excavator service repair manualjjdjfkkskemme
This service manual provides maintenance and repair instructions for the E485C EVO and E505C EVO crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork and decals. The manual emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures in the manual using any special tools recommended. It notes the manufacturer is not responsible for damages caused by unauthorized parts.
Case cx130 d crawler excavator service repair manualdfujsjefjkskemm
The document provides service information for removing the engine from a crawler excavator. Key steps include:
1. Removing the battery cover and disconnecting the negative battery cable.
2. Removing the counterweight, selective catalytic reduction muffler and catalyst, and pump.
3. Removing a bracket by taking out four bolts, and disconnecting hoses by loosening a bolt and hose bands.
The document contains detailed instructions and torque specifications for safely removing the engine during maintenance or repair of the excavator.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx130 d crawler excavator service repair manualfjjskekksemmm
This document is a service manual for the CX130D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blades, and the platform, cab, bodywork and decals of the excavator. The introduction emphasizes that all repair and maintenance work must only be done by qualified dealership personnel using the proper instructions and tools, and unauthorized work will void any subsequent damages responsibility by the manufacturer.
Case cx210 c crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section contains multiple subsections that provide detailed instructions and part numbers for repair and maintenance of specific components. The introduction emphasizes the importance of qualified dealership personnel strictly following the procedures in the manual and using approved parts for any repair or maintenance work.
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
Case cx370 c crawler excavator service repair manualfusfejskekem
Here are the steps to prepare for servicing the engine and crankcase:
1. Park the machine on a level surface, engage the parking brake, lower all implements, shut off the engine, and remove the ignition key.
2. Relieve all pressure from hydraulic circuits before disconnecting lines. Vent high pressure gas from air conditioning circuits before loosening lines.
3. Use lifting equipment such as a shackle rated for the weight of heavy components to safely lift and handle them. Keep the work area clear of bystanders.
4. Prepare wrenches in the required sizes to remove fasteners.
5. Ventilate the work area when servicing batteries or charging to avoid explosive gases
Case cx160 d crawler excavator service repair manualfusjejfjskekemm
This document is a service manual for CX160D and CX180D crawler excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. The introduction emphasizes that repair and maintenance should only be performed by qualified dealership personnel according to the procedures in the manual. It notes the manufacturer is not responsible for damages caused by unauthorized parts or repairs.
New holland e485 c evo tier iii crawler excavator service repair manualjjdjfkkskemme
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Case cx130 d crawler excavator service repair manualdfujsjefjkskemm
The document provides service information for removing the engine from a crawler excavator. Key steps include:
1. Removing the battery cover and disconnecting the negative battery cable.
2. Removing the counterweight, selective catalytic reduction muffler and catalyst, and pump.
3. Removing a bracket by taking out four bolts, and disconnecting hoses by loosening a bolt and hose bands.
The document contains detailed instructions and torque specifications for safely removing the engine during maintenance or repair of the excavator.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx130 d crawler excavator service repair manualfjjskekksemmm
This document is a service manual for the CX130D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, dozer blades, and the platform, cab, bodywork and decals of the excavator. The introduction emphasizes that all repair and maintenance work must only be done by qualified dealership personnel using the proper instructions and tools, and unauthorized work will void any subsequent damages responsibility by the manufacturer.
Case cx130 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX130D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, dozer blade and arm, and the platform/cab/bodywork. Safety notices are provided indicating that only qualified dealership personnel should perform repair and maintenance work using the proper tools and procedures. The manufacturer will not be responsible for damages caused by unapproved or non-genuine parts.
Case cx130 d crawler excavator service repair manualufjsekksmemm
This document is a service manual for the CX130D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, dozer blade and arm, and the platform/cab/bodywork. Repair and maintenance work should only be performed by qualified dealership personnel using the procedures and special tools provided. The manufacturer will not be responsible for damages caused by unapproved parts or components.
Case cx250 d nlc (tier4 final) crawler excavator service repair manualfjsekkskem
This document is a service manual that provides specifications and maintenance instructions for the CX250D Crawler Excavator. It includes sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The document provides detailed technical information, part numbers, and repair guidance to aid qualified service personnel in maintenance and repairs.
Case cx250 d lc (tier4 final) crawler excavator service repair manualfjjskekksemmm
This document is a service manual for the CX250D Crawler Excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork and decals. Repair and maintenance work should only be performed by qualified dealership personnel using the proper tools and procedures. The manufacturer will not be responsible for damages caused by unapproved parts or improper servicing.
Case cx250 d lc (tier4 final) crawler excavator service repair manualfsjefjskekmm
This document is a service manual that provides specifications and maintenance instructions for the CX250D crawler excavator. It covers the excavator's engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The first section discusses the engine, providing details on its identification, description, cooling system, lubrication system, and electrical systems.
Case cx250 d lc (tier4 final) crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx250 d nlc (tier4 final) crawler excavator service repair manualfujsjefjsekkem
This document is a service manual for the CX250D Crawler Excavator. It contains sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork and decals. The introduction emphasizes that all repair and maintenance work must only be done by qualified dealership personnel using the proper tools and procedures, and unauthorized work or parts will void any warranty.
Case cx250 d nlc (tier4 final) crawler excavator service repair manualufjjskefksemm
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx250 d nlc (tier4 final) crawler excavator service repair manualfjsjjfkskeme
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx250 d nlc (tier4 final) crawler excavator service repair manualfusjejksekfmm
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx290 d crawler excavator service repair manualfjjskekksemmm
This document is a service manual for a CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals of the excavator. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools, and that the manufacturer will not be responsible for damages caused by unauthorized parts or repairs.
CASE CX290D Crawler Excavator Service Repair Manual Instant Download.pdfpugangjia7703
This document is a service manual for a CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals of the excavator. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools, and unauthorized work or parts may void warranties.
CASE CX290D Crawler Excavator Service Repair Manual Instant Download.pdfbu9525858114
This document is a service manual for a CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals of the excavator. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools, and unauthorized work or parts may void warranties.
CASE CX290D Crawler Excavator Service Repair Manual.pdffujsekdmmdm
The document provides technical specifications and descriptions for the engine and components of a CX290D crawler excavator, including:
- The engine is a 4HK1 diesel inline 4-cylinder with a displacement of 5.193L.
- Key components are described, such as the cylinder block, liner, piston, head, crankshaft, and EGR/cooling systems.
- Identification information, static descriptions, and tightening specifications are provided for the engine and crankcase.
Case cx290 d crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for the CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools. It notes that the manufacturer will not be responsible for damages caused by unauthorized parts or repairs.
Case cx290 d crawler excavator service repair manualfujjsefkskemme
This document is a service manual for the CX290D Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. The introduction emphasizes that all repair and maintenance work should only be performed by qualified dealership personnel using the proper instructions and tools. It notes that the manufacturer will not be responsible for damages caused by unauthorized parts or repairs.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx230 b crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for common fasteners.
John deere 325 skid steer service repair manual (tm2192)yfhjsjefkksemme
This document is a technical manual providing safety information and instructions for operating and servicing a 325 and 328 Skid Steer. It identifies safety symbols and messages throughout, and provides guidance on protective equipment, machine inspection, high-pressure fluids, exhaust fumes, fire prevention, battery explosions, and safe handling of chemical products. The document instructs technicians to read all safety information carefully and follow the warnings and instructions to avoid injury.
Case cx210 c tier 4 crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual section that provides general safety and technical information for working on Case CX210C Tier 4 crawler excavators. It covers topics such as cleaning, inspection, bearings, gears, seals, shafts, service parts, lubrication, and safety precautions. It also provides criteria for determining if an excavator's ROPS (rollover protective structure) meets regulatory standards based on the machine's weight class.
Ingersoll rand zx125 load excavator service repair manualyfhjsjefkksemme
This service manual provides information for servicing the Doosan Load Excavators ZX75 and ZX125. It includes sections on the diesel engine, electrical system, transmission, travel range, working hydraulics, slew drive, lubricants, maintenance parts, and capacities. The manual provides technical specifications and instructions for maintenance and repair of these excavator models.
Case cx210 b forestry machine crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for an excavator model. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for cap screws and nuts.
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8. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
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9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules – General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
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12. Engine - Engine and crankcase
Engine - General specification
Engine main specifications
Item Engine model 4HK1
Type
Diesel/4-cycle/water-cooled, inline 4 cylinder
OHC
Shape of combustion chamber Direct injection type
Cylinder liner type Dry type
Cylinder bore x stroke 115 mm (4.53 in) x 125 mm (4.92 in)
Displacement 5.193 L (317 in³)
Compression ratio 16.5
Compression pressure 3.23 MPa (469 psi) 200 RPM
Idling speed 800 RPM
Intake 0.4 mm (0.016 in) While cool
Valve clearance
Exhaust 0.4 mm (0.016 in) While cool
Ignition method Compression ignition
Injection order 1, 3, 4, 2
Lubrication system
Lubrication type Compression type
Oil pump type Gear type
Lubrication oil amount 19.5 - 27 L (5.2 - 7.1 US gal)
Oil filter type
Full-flow/partial flow integrated filter (Cartridge
type)
Oil cooling type Built-in type, water cooling
Cooling system
Cooling type Water cooling
Radiator type Corrugated fin (Pressure type)
Water pump type Centrifugal type, belt type
Thermostat type 2-wax type unit
76.5 °C (170 °F) With jiggle valve
Type 1
82 °C (180 °F) Without jiggle valve
85 °C (185 °F) With jiggle valve
Thermostat valve open valve
temperature
Type 2
82 °C (180 °F) Without jiggle valve
Coolant capacity 14.5 L (3.8 US gal)
Fuel system
Injection pump type Electronic control common rail (fuel rail) type
Governor type Electronic type
Timer type Electronic type
Injection nozzle type
Multi-hole type 7 holes, inner diameter Ø
0.14 mm (0.0055 in)
Charging system
Generator type AC type
Output 24 V 50 A
Regulator type IC
Starter system
Starter type Reduction type
Output 24 V 5.0 kW
Preheat system type Glow plug
Glow plug standard voltage/current 23 V 3.5 A
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13. Engine - Engine and crankcase
Cooling system main specifications
Item Specifications
Water pump Centrifugal impeller method
Pulley ratio 0.85
Thermostat Wax pellet type
90 °C (194 °F) With jiggle valve
Type 1
95 °C (203 °F) Without jiggle valve
100 °C (212 °F) With jiggle valve
Full open temperature
Type 2
95 °C (203 °F) Without jiggle valve
Electrical system main specifications
Generator
Item Data
Isuzu parts number 8980921161
Nominal output 24 V/ 50 A
Rated speed 5000 RPM
Regulator type IC type
Regulated voltage 27.5 - 29.5 V
Weight 9.5 kg (20.9 lb)
Starter
Type (Manufacturer) Nikko
Voltage 24 V
Output 5 kW (6.8 Hp)Rated
Time 30 s
No. of pinion gears 13
Direction of rotation (toward pinion) Clockwise
Weight (approx.) 8.0 kg (17.6 lb)
Current/voltage 85 A or less/ 24 V
No-load characteristics
Speed 3300 RPM or more
Current/voltage 400 A/ 18.5 V
Torque 28.4 N·m (20.95 lb ft) or moreLoad characteristics
Speed 1250 RPM or more
Current/voltage 1400 A or less/ 9 V
Locking characteristics
Torque 88.2 N·m (65.05 lb ft) or more
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14. Engine - Engine and crankcase
Engine - Identification
Engine number
SMIL13CEX1711GB 1
1. Engine number stamping
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15. Engine - Engine and crankcase
Engine - Static description
The control provided by the control unit applies to the range from injection to air intake and exhaust, including fuel
injection quantity, injection timing, air intake restriction, EGR, and idling speed.
Cylinder block
The cylinder block is made of cast iron, and it has an equal center distance for each bore and a high rigidity, and the
center of the crankshaft matches the center of the block. Tighten the bearing cap using the plastic region rotational
angle tightening method with the ladder frame structure.
Cylinder liner
A cylinder liner that matches with the cylinder block bore inner diameter is selected, and the identification number is
stamped on the left side of the cylinder.
Piston
The piston is a strut cast autothermatic piston made of aluminum alloy, and the combustion chamber is the round
re-entrant type.
Cylinder head
The cylinder head is made of cast iron and has four valves per cylinder. The angle tightening method has been
adopted for the cylinder head bolt to further improve its reliability and durability.
Crankshaft
The crankshaft uses tufftrided steel, and each of the journal diameter grades are marked on the No. 1 balance weight.
EGR system
The EGR system is controlled by the engine control module (ECM) according to various data, including the water
temperature, engine speed, and engine load, to recirculate the exhaust gas for purification. The primary components
are the EGR valve, EGR cooler, and various sensors.
Connecting rod cap bolt
The angle tightening method has been adopted for the connecting rod cap bolt to further improve its reliability and
durability.
Common rail (fuel rail) type electronic control injection system
The common rail (fuel rail) type electronic control injection system consists of the fuel supply pump that sets the target
pressure of the high pressure fuel to supply the fuel, the common rail (fuel rail) that measures the high-pressure fuel,
and the fuel injector that injects the fuel in the form of a fine mist. Each of these is controlled by the ECM based on
various signals that control the injection timing and injection quantity in accordance with driving conditions.
Fuel injector
The fuel injector has adopted the 7- hole nozzle, and adjusts the fuel injection quantity and injection timing by opening
or closing the electromagnetic valve on the injector head portion.
The ECM corrects variations in the fuel injection quantity between fuel injectors in accordance with the ID code data
in the memory. When adjusting the fuel injector, the ID code data must be recorded in the ECM.
Fuel filter with sedimenter
The fuel filter with sedimenter removes water by using the difference in the specific gravity of diesel oil and water, and
notifies the operator through the indicator when it becomes full of water.
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16. Engine - Engine and crankcase
Preheat system
The preheat system consists of the ECM, glow relay, glow plug, and glow indicator light. The preheat system is
activated when the engine coolant temperature is low so as to help the engine start.
Lubricating system
An oil filter with a full-flow bypass is used, and the pistons are cooled down using the water-cooled oil cooler and the
oil jet.
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17. Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard!
The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches.
Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
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18. Engine - Engine and crankcase
Items to prepare:
• Wrenches [ 7 mm, 8 mm, 10 mm, 13 mm, 14 mm,
17 mm, 36 mm ]
• Box wrench [ 24 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Lifting equipment (with the required lifting capacity)
• Marking pen
• Cap
• Plug
• Waste oil can
• Rag
• Cleaning fluid
• Wood plank, etc.
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19. Engine - Engine and crankcase
Engine - Remove
1. Remove the counterweight. (For details, see Counter-
weight - Remove (39.140) and Counterweight - In-
stall (39.140)).
2. Remove the pump. (For details, see Pump - Remove
(35.106) and Pump - Install (35.106)).
3. Use a wrench [ 14 mm] to remove the bolts (1) and (2),
and then remove the fan shroud (3).
LPIL12CX00144BB 1
4. Use a wrench to remove the bolts (1), and then remove
the fan guard (2).
LPIL12CX00145AB 2
5. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the upper hose (2).
Tightening torque: 4.9 - 5.9 N·m (3.6 - 4.4 lb ft)
SMIL13CEX1230AB 3
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20. Engine - Engine and crankcase
6. Use a wrench [ 7 mm] to loosen the hose band (1) on
the radiator, and then remove the lower hose (2).
• Attach caps at each location of the radiator and the
hose so as to prevent invasion of water, dust, and
dirt.
• Completely drain coolant before removing the radia-
tor hose.
SMIL13CEX1231AB 4
7. Use a wrench [ 13 mm] to remove the two bolts (1), and
remove the pipings (2) and (3) from the compressor.
• Make sure to remove the piping (2) of low pressure
(suction side) side first.
• Attach caps and plugs at each location of the com-
pressor and piping in order to prevent invasion of wa-
ter, dust and dirt.
3. Piping (discharge side)
SMIL13CEX1232AB 5
8. Use a wrench [ 8 mm] to loosen the hose band (1) of
the intercooler and remove the hose (2).
• Attach caps at each location of the piping and the
hose so as to prevent invasion of water, dust and
dirt.
SMIL13CEX1233AB 6
9. Prepare a waste oil can (1).
• Drain the engine oil before removing the engine oil
hose.
SMIL13CEX1235AB 7
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21. Engine - Engine and crankcase
10. Use a wrench [ 36 mm] to remove the 2 engine oil
remote hoses (1).
• Apply marking at each location of the engine and the
hoses so as to match connections at assembling.
• Attach caps and plugs at each location of the engine
and the hoses so as to prevent invasion of water,
dust and dirt.
• Wash each location of the engine and the hoses by
blowing parts cleaner so as to prevent adhering dirt
at connections and not to damage them.
SMIL13CEX1236AB 8
11. Remove the nut (1) with a wrench [ 13 mm] to remove
the negative battery cable (2).
• Secure the terminal and harness in order to prevent
them from touching the frame or other parts when
they have been removed. Or protect them with a
rubber cap or other cap to prevent sparks.
SMIL14CEX5664AB 9
12. Use a wrench [ 8 mm] to remove the nut (1), and then
disconnect the wiring (2) from the starter motor.
SMIL13CEX1238AB 10
13. Use a wrench [ 14 mm] to remove the nut (1), and then
disconnect the wiring (2) from the starter motor.
SMIL13CEX1239AB 11
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22. Engine - Engine and crankcase
14. Remove the hose band (1), and then remove the fuel
hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL13CEX1240AB 12
15. Remove the hose band (1), and then remove the fuel
hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL15CEX0655AB 13
16. Use a wrench [ 13 mm] to remove the 2 bolts (1), and
then remove the connector bracket (2).
SMIL13CEX1242AB 14
17. Use a wrench [ 13 mm] to remove the hose band (1)
from the bracket, and then remove the connectors (2).
• Wrap the disconnected connectors with a plastic
sheet after bundle them.
SMIL13CEX1243AB 15
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23. Engine - Engine and crankcase
18. Loosen the hose band to disconnect the three heater
hoses (1).
Loosen the hose band to disconnect the fuel hose (2).
• Attach caps and plugs at the engine and the hoses
so as to prevent invasion of water, dust and dirt.
SMIL14CEX5665AB 16
19. Use a wrench [ 8 mm] to loosen the hose band (1) and
remove the air hose (2).
Use a wrench to loosen the hose band (3) and remove
the air hose (4).
• Attach caps at the piping and the hose so as to pre-
vent invasion of water, dust and dirt.
SMIL15CEX0656AB 17
20. Remove the connectors (1) from the alternator.
SMIL13CEX1249AB 18
21. Use a wrench [ 10 mm] to remove the nut (1), and then
remove the wiring (2) from the alternator.
SMIL13CEX1250AB 19
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24. Engine - Engine and crankcase
22. Remove the six nuts (1) with a wrench [ 13 mm] to
remove the muffler (2).
SMIL14CEX5666AB 20
23. Attach the two shackles (1) and then secure the en-
gine main unit with a wire rope (2) and a lifting equip-
ment.
SMIL13CEX1252BB 21
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25. Thank you very much for
your reading. Please Click
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26. Engine - Engine and crankcase
24. Use a box wrench [ 24 mm] to remove the 4 bolts (1)
from the mount.
SMIL13CEX1253BB 22
25. Lift the engine main unit with a wire rope (1) and a
lifting equipment. Make sure that you have a safe site,
and then settle the engine on a wood plank or other
block.
SMIL13CEX1254BB 23
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27. Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, and perform filling for
the air-conditioner gas.
For details, see the individual explanations for each
procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
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28. Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil remaining on the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check the engine oil remaining on the oil level
gauge to inspect the engine oil level.
1. Upper limit
2. Lower limit
NOTE: If the oil level is under the lower limit, add engine
oil. Replace the engine oil if engine oil is dirty.
SMIL14CEX3221AB 1
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29. Engine - Engine and crankcase
Engine - Test - Engine oil
Sampling of engine oil
1. Open the side door (1).
At this time, make sure to apply the lock (2).
SMIL15CEX0657AB 1
2. Place a sampling container under the sampling port (1).
3. Open the valve (2) to drain a proper amount of oil.
4. Close the valve (2) to check that there is no leakage.
5. If necessary, add the same amount of oil as the drained
oil.
SMIL14CEX1175AB 2
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30. Engine - Engine and crankcase
Engine - Compression test
NOTE: Warm up the engine.
1. Remove the glow plug from the cylinder head assem-
bly.
NOTE: Remove all the glow plugs.
2. Remove the injector harness connectors (1) from the
lower cover.
SMIL14CEX5667AB 1
3. Install the special tool on the cylinder head assembly.
Special tool: Compression gauge adapter (Refer
to Cylinder head - Special tools (10.101))
SMIL14CEX3445AA 2
Special tool: Compression gauge (adapter) (Refer
to Cylinder head - Special tools (10.101))
SMIL14CEX3446AA 3
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