This document provides assembly instructions for a piston motor used in wheel propulsion. It involves measuring various component dimensions to determine the proper number and thickness of shims to use. The process includes installing bearings and seals, assembling the swashplate with pistons and plates, and determining the correct washer for the barrel assembly. Proper cleanliness and use of press tools and adhesives is required to correctly assemble the precision components.
Caterpillar cat 140 k 2 motor grader (prefix szw) service repair manual (szw0...fusjefjskekmem
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Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjkskedmme
1) The document provides assembly instructions for a 349E L-VG excavator final drive. It includes specifications, required tools, illustrations and a step-by-step procedure for assembling the final drive components.
2) The procedure involves installing bearings, seals, gears, washers, shims and bolts in the proper order and orientation while applying lubricants and adhering to specified torque values.
3) Measurements are taken during assembly to determine the correct shim thickness needed to achieve the required clearance between components.
Caterpillar cat 330 d excavator (prefix mey) service repair manual (mey00001 ...hhjsekmdmm
1) The document provides assembly instructions for excavator final drive components in 60 steps, requiring various tools and following cleanliness procedures.
2) Key steps include pressing bearings into housings, installing seals, assembling planetary gear carriers, and attaching the final drive housing, cover, and sprocket.
3) Proper bearing preload is set using shims and measurements, and seal integrity is tested with air pressure before installation is complete.
Caterpillar cat 330 d excavator (prefix ffk) service repair manual (ffk00001 ...hhjsekmdmm
1) The document provides assembly instructions for excavator final drive components in 60 steps, requiring various tools and following cleanliness procedures.
2) Key steps include pressing bearings into housings, installing seals, assembling planetary gear carriers, and securing the assembly with bolts torqued to specific values.
3) Final steps include leak testing the seals and installing remaining components like plugs and sprockets. Proper assembly ensures the final drive functions as intended.
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1. Adjust the bearing preload of the final drive by measuring dimensions and determining the correct shim thickness.
2. Assemble the carrier assemblies, which include installing planetary gears, bearings, shafts, and pins into housings.
3. Install the assembled carrier assemblies into the sprocket and ring gears in the correct order.
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Caterpillar cat 140 k 2 motor grader (prefix szw) service repair manual (szw0...fusjefjskekmem
This document provides instructions for disassembling and assembling the final drive components of a 140K 2 Motor Grader. The disassembly process involves removing 24 separate components from the final drive housing. The assembly section outlines assembling the components in the reverse order and includes checking clearances with tools. Proper lubrication and heating of bearings is required during assembly.
Caterpillar cat 349 e l vg excavator (prefix kcn) service repair manual (kcn0...fjkskedmme
1) The document provides assembly instructions for a 349E L-VG excavator final drive. It includes specifications, required tools, illustrations and a step-by-step procedure for assembling the final drive components.
2) The procedure involves installing bearings, seals, gears, washers, shims and bolts in the proper order and orientation while applying lubricants and adhering to specified torque values.
3) Measurements are taken during assembly to determine the correct shim thickness needed to achieve the required clearance between components.
Caterpillar cat 330 d excavator (prefix mey) service repair manual (mey00001 ...hhjsekmdmm
1) The document provides assembly instructions for excavator final drive components in 60 steps, requiring various tools and following cleanliness procedures.
2) Key steps include pressing bearings into housings, installing seals, assembling planetary gear carriers, and attaching the final drive housing, cover, and sprocket.
3) Proper bearing preload is set using shims and measurements, and seal integrity is tested with air pressure before installation is complete.
Caterpillar cat 330 d excavator (prefix ffk) service repair manual (ffk00001 ...hhjsekmdmm
1) The document provides assembly instructions for excavator final drive components in 60 steps, requiring various tools and following cleanliness procedures.
2) Key steps include pressing bearings into housings, installing seals, assembling planetary gear carriers, and securing the assembly with bolts torqued to specific values.
3) Final steps include leak testing the seals and installing remaining components like plugs and sprockets. Proper assembly ensures the final drive functions as intended.
Caterpillar cat 345 c l hydraulic excavator (prefix pjw) service repair manua...hhfjksekmm
The document provides assembly instructions for a 345C excavator final drive system in 3 steps:
1. Adjust the bearing preload of the final drive by measuring dimensions and determining the correct shim thickness.
2. Assemble the carrier assemblies, which include installing planetary gears, bearings, shafts, and pins into housings.
3. Install the assembled carrier assemblies into the sprocket and ring gears in the correct order.
Caterpillar cat d11 t track type tractor dozer bulldozer (prefix mdg) service...fjjsjeskkekem
This document provides assembly instructions for a final drive on a D11T track-type tractor. It lists 37 steps and required tools to assemble the final drive components which include installing bearings and seals using specialized tools, torquing bolts to specified values, and checking clearances with feeler gauges. Pictures accompany each step to illustrate the assembly process.
Caterpillar cat 303.5 d mini excavator (prefix rhp) service repair manual (rh...fjsjekdmmeme
The document provides instructions for disassembling and inspecting components of a 303.5 D Mini Excavator engine, including the timing gear, camshaft, oil pan, piston, connecting rod, crankshaft, and cylinder block. The steps include removing parts like the crankshaft pulley, timing gear case, idler gear, oil pan, piston rings, piston pin, and main bearing caps. Technicians are directed to inspect parts for wear and damage when disassembled and to measure specifications like backlash, end play, and clearances and replace parts if limits are exceeded. Safety notes and cautions are provided throughout the procedure.
Caterpillar cat 349 e l excavator (prefix mzw) service repair manual (mzw0000...cdsaas
This document provides disassembly and assembly instructions for the final drive of a 349E L excavator. It includes specifications for parts, required tools, and a step-by-step procedure for assembling the final drive. The procedure involves installing bearings, seals, gears, shims, and other components in the proper order and ensuring correct torque and clearance specifications are followed.
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Case cx250 d lc (tier4 final) crawler excavator service repair manualyfhjsjefkksemme
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2) Sections on maintenance and repair for the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and electrical systems.
3) Information on maintenance for the booms, dippers, buckets, cab, bodywork, and decals.
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This document is a service manual section that provides general safety and technical information for working on Case CX210C Tier 4 crawler excavators. It covers topics such as cleaning, inspection, bearings, gears, seals, shafts, service parts, lubrication, and safety precautions. It also provides criteria for determining if an excavator's ROPS (rollover protective structure) meets regulatory standards based on the machine's weight class.
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Case cx210 b forestry machine crawler excavator service repair manualyfhjsjefkksemme
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Clark dt 30 e diesel towing tractors service repair manualyfhjsjefkksemme
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Case cx180 c tier iii crawler excavator service repair manualyfhjsjefkksemme
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Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...yfhjsjefkksemme
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Caterpillar cat 140 m motor grader (prefix b9d) service repair manual (b9d000...yfhjsjefkksemme
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 140M Motor Grader with a C9 engine. It outlines the required tools and parts, removal steps which include removing retaining bolts and gears, and installation steps which specify cleaning parts, applying threadlocker, inserting seals at proper angles and torques. Diagrams illustrate each step in the procedures.
Case cx180 c crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual for a CX180C crawler excavator. It provides specifications and descriptions for the excavator's engine, including identification information, static descriptions of engine components, and specifications for the cooling, electrical, and fuel systems. The manual contains sections on troubleshooting engine issues and replacing engine components.
Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...yfhjsjefkksemme
1) The document provides instructions for disassembling the bank valve on a Caterpillar 140M 3 motor grader.
2) It describes removing components like covers, seals, control valves, springs, balls, and fittings to fully disassemble the bank valve.
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Caterpillar cat 140 m 3 awd motor grader (prefix n9j) service repair manual (...yfhjsjefkksemme
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1. Removing the rear chassis support to access the pump.
2. Disconnecting hydraulic hoses and electrical harnesses from the pump.
3. Using lifting equipment to remove the 52 kg pump from the grader.
Reinstallation is the reverse of removal, including reconnecting hoses and harnesses and securing the pump with bolts. Proper cleaning and replacement of O-rings is emphasized to prevent contamination.
Case cx160 c crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual that provides specifications and overview information for the engine of a Case CX160C crawler excavator. It includes the engine model number, specifications on displacement, cylinder configuration, cooling and fuel systems. It also describes the electronic control of the engine, common rail fuel injection system, and components of the EGR system. Maintenance instructions are provided for cleaning, inspection and replacement of parts.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...yfhjsjefkksemme
This document provides instructions for disassembling and assembling components of the circle drive system for a Caterpillar 140M 3 AWD motor grader. The disassembly process involves removing 16 bolts, nuts, and other hardware to separate the housing, cover, brackets, and shaft assembly. The assembly then describes installing various seals, bearings, and other parts in the reverse order and includes illustrations of each step. Proper cleaning and care is emphasized to prevent contamination of precision parts.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx250 d lc (tier4 final) crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
Case cx230 b crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for common fasteners.
Case cx210 d crawler excavator service repair manualyfhjsjefkksemme
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and components, including the cooling, fuel, electrical, and hydraulic systems.
2) Sections on maintenance and repair for the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and electrical systems.
3) Information on maintenance for the booms, dippers, buckets, cab, bodywork, and decals.
John deere 325 skid steer service repair manual (tm2192)yfhjsjefkksemme
This document is a technical manual providing safety information and instructions for operating and servicing a 325 and 328 Skid Steer. It identifies safety symbols and messages throughout, and provides guidance on protective equipment, machine inspection, high-pressure fluids, exhaust fumes, fire prevention, battery explosions, and safe handling of chemical products. The document instructs technicians to read all safety information carefully and follow the warnings and instructions to avoid injury.
Case cx210 c tier 4 crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual section that provides general safety and technical information for working on Case CX210C Tier 4 crawler excavators. It covers topics such as cleaning, inspection, bearings, gears, seals, shafts, service parts, lubrication, and safety precautions. It also provides criteria for determining if an excavator's ROPS (rollover protective structure) meets regulatory standards based on the machine's weight class.
Ingersoll rand zx125 load excavator service repair manualyfhjsjefkksemme
This service manual provides information for servicing the Doosan Load Excavators ZX75 and ZX125. It includes sections on the diesel engine, electrical system, transmission, travel range, working hydraulics, slew drive, lubricants, maintenance parts, and capacities. The manual provides technical specifications and instructions for maintenance and repair of these excavator models.
Case cx210 b forestry machine crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for an excavator model. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for cap screws and nuts.
Deutz fahr agrotron 100 mk3 tractor service repair manual (sn 6001 and up)yfhjsjefkksemme
The document provides safety instructions and guidelines for repair technicians working on Agrotron tractors. It covers general safety rules, lifting instructions, and how the manual is structured. The manual aims to enable safe and effective repairs by providing proper repair methods, torque specifications, and product information. Technicians are instructed to follow the safety precautions and obtain authorization before reproducing or sharing the manual's contents.
Deutz fahr agrolux 67 tractor parts catalogue manualyfhjsjefkksemme
This document provides standard workshop times for repair and replacement of parts for Agrolux 57 and 67 engines. It lists over 50 individual engine parts and components, identifying each by figure number, part number, quantity, description in three languages, and estimated renewal time in days or hours for replacement of that part. Replacement times range from 0.8 hours to 18.5 hours for complete piston and cylinder assemblies.
Deutz fahr agrokid 50 tractor parts catalogue manual (sn 6001 and up)yfhjsjefkksemme
This document provides standard renewal times for various parts in Agrokid 40 and 50 tractor engines. It lists engine subsystem sections and figures with corresponding part numbers, quantities, descriptions, and standard renewal times in days or hours. For example, the engine head for Agrokid 40 and 50 is listed as having a renewal time of 9.5 days. Valve guides and some other parts are specified as having renewal times of 10.5 days.
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Case cx180 c tier iii crawler excavator service repair manualyfhjsjefkksemme
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Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...yfhjsjefkksemme
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Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...yfhjsjefkksemme
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2) It describes removing components like covers, seals, control valves, springs, balls, and fittings to fully disassemble the bank valve.
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2. Disconnecting hydraulic hoses and electrical harnesses from the pump.
3. Using lifting equipment to remove the 52 kg pump from the grader.
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Case cx160 c crawler excavator service repair manualyfhjsjefkksemme
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140M 2 MOTOR GRADER R9G
Configuration: 140M Series 2 Motor Grader - All Wheel Drive R9G00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
12M Series 2, 140M Series 2 and 160M Series 2 Motor Graders Power Train
Media Number -KENR8899-03 Publication Date -01/05/2017 Date Updated -18/05/2017
i07506146
Piston Motor (Wheel Propel) - Assemble
SMCS - 4351-016-YW; 5058-016-YW
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 317-3804 Spanner Wrench 1
D 1P-0510 Driver Gp 1
E 1P-1862 Pliers 1
F - Loctite 276 Thread Locker 1
G 5P-3037 Pusher Plate 1
H 4C-4032 Loctite 609 Retaining Compound 1
J 317-5303 Measuring Plate 1
K 1U-8846 Loctite High Flex GM 1
L 4C-9507 Loctite 620Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid.
Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts
which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for
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3. replacement. Dirt and other contaminants can damage the precision component. Perform assembly
procedures on a clean work surface. Keep components covered and protected always.
Note: Check the O-ring seals for wear or for damage. Replace the components, if necessary.
Illustration 1 g01408523
1. Raise the temperature of bearing cone (45). Install bearing cone (45) onto shaft (43).
Illustration 2 g01408574
2. Raise the temperature of race (44). Apply Tooling (H) to shaft (43). Use Tooling (G) and a suitable
press to install race (44) onto shaft (43). The tapered end of race (44) should face away from the
bearing.
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4. Illustration 3 g01408585
3. Lower the temperature of bearing cup (66). Use Tooling (D) to install bearing cup (66) into housing
(35).
4. If necessary, install pins (67) into housing (35).
5. Install cradle bearings (68) into housing (35).
Note: Steps 6 through 14 are for determining the proper number of shims (34) (not shown) that will
be installed.
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5. Illustration 4 g01408606
6. Install shaft (43) into housing (35). Measure the distance from the shoulder on shaft (43) to the top of
housing (35) and record Dimension (A) to the nearest 0.010 mm (0.0004 inch).
Illustration 5 g01408628
7. Measure Dimension (B) and record Dimension (B) to the nearest 0.010 mm (0.0004 inch) on special
washer (47).
Illustration 6 g01408635
8. Measure Dimension (C) and record Dimension (C) to the nearest 0.010 mm (0.0004 inch) on bearing
cone (46) and bearing cup (33).
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6. Illustration 7 g01408647
9. Measure Dimension (D) and record Dimension (D) to the nearest 0.010 mm (0.0004 inch) on
housing (26).
Note: Ensure that all existing shims have been removed.
10. Calculate Dimension (X) and record Dimension (X) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (X) is equal to Dimension (A) plus Dimension (D).
11. Calculate Dimension (Y) and record Dimension (Y) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (Y) equals Dimension (B) plus Dimension (C).
12. Calculate Dimension (Z) and record Dimension (Z) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (Z) equals Dimension (X) minus Dimension (Y).
13. The number of shims is equal to the value of Dimension (Z) with a tolerance of + 0.020 mm
(+ 0.0008 inch) or − 0.070 mm (− 0.0028 inch).
Illustration 8 g01408691
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7. 14. Use the measurement that was taken in Step 13 to install the proper number of shims (37) (not
shown) into housing (26).
15. Lower the temperature of bearing cup (33). Use Tooling (D) to install bearing cup (33) into housing
(26).
16. Use Steps 17 through 23 to determine the proper number of shims (53) (not shown) that will be
installed.
Illustration 9 g01408860
17. Install washer (52) into barrel (49). Use Tooling (E) to install retaining ring (48).
Note: Note the orientation of retaining ring (48) from the Disassembly Procedure.
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8. Illustration 10 g01408867
18. Install barrel (49) into housing (35). Measure Dimension (L) and record Dimension (L) to the nearest
0.010 mm (0.0004 inch).
Illustration 11 g01408880
19. Install port plate (36) onto housing (26). Measure Dimension (M) and record Dimension (M) to the
nearest 0.010 mm (0.0004 inch).
20. Calculate Dimension (N) and record Dimension (N).
Note: Dimension (N) equals Dimension (L) minus Dimension (M).
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9. 21. Select a combination of shims (53) (not shown) that equals Dimension (N) minus 0.090 ± 0.040 mm
(0.0035 ± 0.0016 inch).
Illustration 12 g01408860
Illustration 13 g01408179
22. Use Tooling (E) to remove retaining ring (48) from barrel (49). Remove washer (52) from barrel
(49).
23. Install washer (50), spring (51), washer (52), and the correct number of shims (53) that were
determined in Step 21.
Note: Be sure that the tapered edge of washer (50) is facing away from spring (51).
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10. Illustration 14 g01408159
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Use Tooling (D) and a suitable press to apply slight compression to barrel assembly (37). Use
Tooling (E) to install retaining ring (48).
Note: Note the orientation of the white mark on retaining ring (48).
25. Steps 25 through 32 are for determining the proper number of shims (57) (not shown) that will be
installed.
Illustration 15 g01409043
26. Measure Dimension (P) and record Dimension (P) on plate (58) to the nearest 0.010 mm
(0.0004 inch).
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11. 27. Measure Dimension (R) and record Dimension (R) on washer (56) to the nearest 0.010 mm
(0.0004 inch).
28. Measure Dimension (S) and record Dimension (S) on piston (59) to the nearest 0.010 mm
(0.0004 inch).
29. Calculate Dimension (T) and record Dimension (T) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (T) equals Dimension (R) plus Dimension (S).
30. Calculate Dimension (U) and record Dimension (U) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (U) equals Dimension (T) minus Dimension (P).
31. Select a combination of shims (57) (not shown) that equals Dimension (U) minus 0.020 ± 0.010 mm
(0.0008 ± 0.0004 inch).
32. Repeat Steps 26 through 31 for plate (62).
Note: The slipper clearance is 0.020 ± 0.010 mm (0.0008 ± 0.0004 inch).
Illustration 16 g01408122
33. Install sleeves (55) and sleeves (60) into swashplate (54).
34. Install pistons (59) and washer (56) to swashplate (54).
35. Install the correct number of shims (61) that were determined in Step 32. Position plate (62). Apply
Tooling (F) to screws (63). Install screws (63). Tighten screws (63) to a torque of 35 N·m (26 lb ft).
36. Install the correct number of shims (57) that were determined in Step 31. Position plate (58). Apply
Tooling (F) to screws (63). Install screws (63). Tighten screws (63) to a torque of 35 N·m (26 lb ft).
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12. Illustration 17 g01409370
37. Position swashplate assembly (42) into barrel assembly (37).
Illustration 18 g01409529
38. Install shaft (43) into barrel assembly (37) and swashplate assembly (42).
Illustration 19 g01409547
39. Install special washer (47) onto barrel assembly (37).
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13. Illustration 20 g01409564
40. Raise the temperature of bearing cone (46). Install bearing cone (46) onto shaft (43).
41. Steps 42 through 54 are for determining the proper washer (28) (not shown) that will be installed.
Illustration 21 g01409596
Illustration 22 g01409572
42. Install barrel assembly (37) into housing (35).
43. Install ring (29) and O-ring seal (30) onto pipe (27A). Repeat this step for pipe (27B).
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14. 44. Install pipe (27A) and pipe (27B) into barrel assembly (37).
Illustration 23 g01409607
45. Center the swashplate to the zero displacement angle.
Note: Each dimension that is measured and recorded is specific to each pipe (27A) and pipe
(27B).
46. Attach Tooling (J) to housing (35). Measure Dimension (BB) and record Dimension (BB) to the
nearest 0.010 mm (0.0004 inch). Measure Dimension (CC) and record Dimension (CC) to the nearest
0.010 mm (0.0004 inch).
47. Calculate Dimension (DD) and record Dimension (DD) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (DD) equals Dimension (CC) minus Dimension (AA).
48. Calculate Dimension (EE) and record Dimension (EE) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (EE) equals Dimension (CC) minus Dimension (BB).
Illustration 24 g01409686
49. Measure Dimension (FF) and record Dimension (FF) in housing (26) to the nearest 0.010 mm
(0.0004 inch).
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15. 50. Measure Dimension (GG) and record Dimension (GG) in housing (26) to the nearest 0.010 mm
(0.0004 inch).
51. Calculate Dimension (HH) and record Dimension (HH) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (HH) equals Dimension (FF) minus Dimension (DD).
52. Calculate Dimension (JJ) and record Dimension (JJ) to the nearest 0.010 mm (0.0004 inch).
Note: Dimension (JJ) equals Dimension (GG) minus Dimension (EE).
Illustration 25 g01409716
Pipe (27A) and pipe (27B) are shown for illustration purposes only.
Note: You must calculate a range for washer (28) that corresponds with each individual pipe (27A)
and pipe (27B).
53. Select a washer (28) (not shown) that equals Dimension (HH) minus 0.080 ± 0.070 mm
(0.0031 ± 0.0028 inch) for pipe (27A). Install washer (28) into housing (26).
54. Select a washer (28) (not shown) that equals Dimension (JJ) minus 0.080 ± 0.070 mm
(0.0031 ± 0.0028 inch) for pipe (27B). Install washer (28) into housing (26).
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16. Illustration 26 g01409572
55. Remove pipe (27A) and pipe (27B) from housing (35). Remove barrel assembly (37) from housing
(35).
Illustration 27 g01407631
56. Install O-ring seal (40) onto piston (38). Repeat this step for the other piston.
Illustration 28 g01410022
57. Install rod (41). Install pistons (39) and (38).
Note: The longer piston (39) is installed on the same side as rod (41).
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18. Illustration 29 g01410102
58. Apply Tooling (H) to seal (65).
59. Use Tooling (D) to install seal (65) into housing (35).
60. Use Tooling (E) to install retaining ring (64) into housing (35).
Illustration 30 g01407569
61. Apply Tooling (L) to shuttle valve (32). Use Tooling (B) to install shuttle valve (32) into housing
(26).
62. Install relief valve (31).
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19. Illustration 31 g01407324
63. Install retaining spring (19), spring (20), ring (21), retaining ring (22), and spring (23) into bushing
(16). Install washer (18) and pilot valve (17) into bushing (16).
Illustration 32 g01410264
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
64. Install bushing (16) into housing (26).
65. Install pipe (27A) and pipe (27B) into housing (26).
Note: Be sure that the correct pipe (27A) and pipe (27B) are installed into the correct cavity in
housing (26).
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20. Illustration 33 g01410274
66. Install port plate (36) onto housing (26).
Illustration 34 g01410304
67. Install barrel assembly (37) and swashplate assembly (42) onto housing (26).
Illustration 35 g01410343
68. Apply Tooling (K) to the mating surface of housing (26). Position housing (35) onto housing (26).
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21. Illustration 36 g01410356
69. Reposition the wheel propel motor. Install bolts (24). Tighten bolts (24) to a torque of 87 N·m
(64 lb ft). Install bolt (25). Tighten bolt (25) to a torque of 25 N·m (18 lb ft).
Illustration 37 g01407281
70. Install O-ring seal (12), O-ring seal (13), spring (14), and piston (15) into cover (8). Install retaining
ring (11), washer (10), and plug (9) into cover (8). Tighten plug (9) to a torque of 10 N·m (89 lb in).
Illustration 38 g01407274
Improper assembly of parts that are spring loaded can cause bodily
injury.
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