This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...ufjjsejfkskemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...ufjjsjekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...ufdjjsekkmdme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines the step-by-step process which includes positioning the piston at top dead center, compressing the valve spring with a tool, removing the valve keepers and spring, and reversing the process for installation. Safety notices are provided to wear protective equipment when working with compressed springs and ensure parts are kept clean to prevent premature wear.
1) The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine.
2) It describes the required tools and outlines the step-by-step procedures for correctly positioning the piston, compressing the valve springs, and removing or installing the valve spring components.
3) Technicians are advised to take various safety precautions when working with compressed valve springs and reminded to keep all engine parts clean and free of contaminants.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...udfdesd
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...uudjfjjdkkksmm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...ufdjjsekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...ufjjsejfkskemme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, reattaching hoses and bolts, and torquing to the specified values. Tools, safety notices, and illustrations are included to aid the process.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...ufjjsjekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...ufdjjsekkmdme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines the step-by-step process which includes positioning the piston at top dead center, compressing the valve spring with a tool, removing the valve keepers and spring, and reversing the process for installation. Safety notices are provided to wear protective equipment when working with compressed springs and ensure parts are kept clean to prevent premature wear.
1) The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine.
2) It describes the required tools and outlines the step-by-step procedures for correctly positioning the piston, compressing the valve springs, and removing or installing the valve spring components.
3) Technicians are advised to take various safety precautions when working with compressed valve springs and reminded to keep all engine parts clean and free of contaminants.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...udfdesd
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...uudjfjjdkkksmm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...ufdjjsekkmdme
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d l 320dl excavator (prefix a6f) service repair manual (a...fujsjfkskemm
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and parts required for the job, including a valve spring compressor and cylinder head repair stand.
- Steps to remove the cylinder head, mark valves for identification, compress springs with the tooling, and remove springs, retainers, seals and valves.
- Inspection criteria for valve and cylinder head components.
- Cleaning and lubrication requirements before installing new seals, valves, springs and retainers in reverse order of removal.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...fujsjfkkskefsme
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket. The installation procedure specifies cleaning components, positioning a new gasket, and reattaching hoses and bolts in the reverse order of removal. Tools including a link bracket are listed for both removal and installation.
Caterpillar cat 320 d excavator (prefix a6f) service repair manual (a6f00001 ...jjskefkskemik
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 320D excavator. It includes the following key details:
- Tools and safety equipment required for the job.
- Procedures for removing valves one at a time, which involves compressing the valve springs, removing retainers and seals, and identifying valves.
- Inspection criteria for valve and cylinder head components.
- Steps for cleaning and lubricating valves before reinstallation with new seals and springs.
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 320D excavator engine. It consists of the following steps:
1. Remove bolts and clips to detach hoses and lift the manifold off the engine using lifting brackets.
2. Clean surfaces and install a new gasket before lowering the manifold back into place and reattaching hoses and clips.
3. Tighten all bolts to the specified torques and reinstall the fuel manifold to complete the job.
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 320D excavator engine. It consists of the following steps:
1. Remove bolts and clips to detach hoses and lift the manifold off the engine using lifting brackets.
2. Clean surfaces and install a new gasket before lowering the manifold back into place and reattaching hoses and clips.
3. Tighten all bolts to the specified torques and reinstall the fuel manifold to complete the job.
Caterpillar Cat 320D L 320DL Excavator (Prefix A6F) Service Repair Manual (A6...jfkksemmdmd
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator with a C6.4 engine. The removal procedure involves using various tools to remove bolts, clips, and hoses to detach the inlet manifold. Proper lifting equipment is required due to the manifold's weight of approximately 29 kg. The installation procedure specifies cleaning components and installing new washers and bolts to reattach the inlet manifold using the same lifting equipment. Precautions are outlined to keep parts clean and torque bolts to the specified values.
Caterpillar Cat 320D L Excavator (Prefix A6F) Service Repair Manual Instant D...udjkskdmmd
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 320D and 320D L excavator with a C6.4 engine. The removal procedure involves using various tools to remove bolts, clips, and hoses to detach the inlet manifold. Proper lifting equipment is required due to the manifold's weight of approximately 29 kg. The installation procedure specifies cleaning components and installing new washers before reattaching hoses and bolts with the specified torques.
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 320D excavator engine. It consists of the following steps:
1. Remove bolts and clips to detach hoses and lift the manifold off using a lifting tool.
2. Clean and position a new gasket before lowering the manifold back into place and reattaching hoses and bolts.
3. Reinstall any removed components like the air inlet heater and fuel manifold when complete.
Caterpillar Cat 320D and 320D L 320DL Excavator (Prefix A6F) Service Repair M...yan77xunhao
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 320D excavator engine. It consists of the following steps:
1. Remove bolts and clips to detach hoses and lift the manifold off the engine using lifting brackets.
2. Clean surfaces and install a new gasket before lowering the manifold back into place and reattaching hoses and clips.
3. Tighten all bolts to the specified torques once the manifold is reinstalled.
1. The document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR EXCAVATOR powered by a C6.4 engine.
2. The removal procedure involves detaching hoses, removing bolts and clips, and lifting the manifold off using a link bracket.
3. The installation procedure specifies cleaning and preparing surfaces, positioning a new gasket, attaching hoses and bolts, and torquing bolts to the specified values.
Caterpillar cat 321 d lcr excavator (prefix nas) service repair manual (nas00...fujsjfkskemm
This document provides instructions for removing and installing the inlet manifold on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal process involves detaching hoses, removing bolts and clips, and lifting the manifold off using a lifting device. For installation, the gasket and hoses are reattached, bolts are tightened to the specified torques, and the fuel manifold is reinstalled at the end. Separate sections provide similar instructions for removing and installing inlet and exhaust valves, and related components like valve springs. Safety notices are included throughout regarding keeping parts clean and ensuring components are properly secured.
Case cx500 c tier iii crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual section about an engine. It provides specifications for the engine including displacement, power output, cooling system details, lubrication system details, dimensions, valve timing, and electrical system components. It also lists special tools needed for tasks like removing and installing cylinder liners.
Case cx250 d lc (tier4 final) crawler excavator service repair manualyfhjsjefkksemme
This document is a service manual that provides specifications and maintenance information for the CX250D Crawler Excavator. It includes sections on the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers and buckets, and the platform, cab and bodywork. The first section provides details on the engine, including its identification, static description, cooling system specifications, and electrical system specifications. It outlines the engine model, displacement, cooling type, lubrication system, fuel system, and other key technical details.
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This document provides specifications and torque settings for a crawler excavator. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for common fasteners.
Case cx210 d crawler excavator service repair manualyfhjsjefkksemme
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and components, including the cooling, fuel, electrical, and hydraulic systems.
2) Sections on maintenance and repair for the engine, hydraulic systems, frames and ballasting, tracks and suspension, cab climate control, and electrical systems.
3) Information on maintenance for the booms, dippers, buckets, cab, bodywork, and decals.
John deere 325 skid steer service repair manual (tm2192)yfhjsjefkksemme
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Case cx210 c tier 4 crawler excavator service repair manualyfhjsjefkksemme
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Ingersoll rand zx125 load excavator service repair manualyfhjsjefkksemme
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Case cx210 b forestry machine crawler excavator service repair manualyfhjsjefkksemme
This document provides specifications and torque settings for an excavator model. It includes information on fluids and lubricants, serial numbers, dimensions, performance data, component weights, and more. Special instructions are given for engine oil, fuel, coolant, filters, and hydraulic systems. Torque values are listed for cap screws and nuts.
Deutz fahr agrotron 100 mk3 tractor service repair manual (sn 6001 and up)yfhjsjefkksemme
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Deutz fahr agrolux 67 tractor parts catalogue manualyfhjsjefkksemme
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Deutz fahr agrokid 50 tractor parts catalogue manual (sn 6001 and up)yfhjsjefkksemme
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3) Safety notices are included, warning of potential injury from parts propelled by springs, and advising the use of protective equipment.
Caterpillar cat 140 m 3 awd motor grader (prefix n9j) service repair manual (...yfhjsjefkksemme
This document provides instructions for removing and installing the piston pump from a Caterpillar 140M 3 AWD motor grader. The removal process involves:
1. Removing the rear chassis support to access the pump.
2. Disconnecting hydraulic hoses and electrical harnesses from the pump.
3. Using lifting equipment to remove the 52 kg pump from the grader.
Reinstallation is the reverse of removal, including reconnecting hoses and harnesses and securing the pump with bolts. Proper cleaning and replacement of O-rings is emphasized to prevent contamination.
Case cx160 c crawler excavator service repair manualyfhjsjefkksemme
The document is a service manual that provides specifications and overview information for the engine of a Case CX160C crawler excavator. It includes the engine model number, specifications on displacement, cylinder configuration, cooling and fuel systems. It also describes the electronic control of the engine, common rail fuel injection system, and components of the EGR system. Maintenance instructions are provided for cleaning, inspection and replacement of parts.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...yfhjsjefkksemme
This document provides instructions for disassembling and assembling components of the circle drive system for a Caterpillar 140M 3 AWD motor grader. The disassembly process involves removing 16 bolts, nuts, and other hardware to separate the housing, cover, brackets, and shaft assembly. The assembly then describes installing various seals, bearings, and other parts in the reverse order and includes illustrations of each step. Proper cleaning and care is emphasized to prevent contamination of precision parts.
Caterpillar cat 140 m 2 motor grader (prefix r9m) service repair manual (r9m0...yfhjsjefkksemme
The document provides instructions for removing and installing an engine on a 140M 2 motor grader. Key steps include draining fluids, disconnecting various engine components like hoses, wires, and tubes using required tools, and removing mounting bolts. Identification marks should be put on all disconnected lines and components to ensure correct reinstallation. The engine frame is then removed using a lifting device. The installation procedure involves reversing the removal steps.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
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Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
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Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR MCH
Configuration: 320D & 320D L Excavators MCH00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879378
Inlet Manifold - Remove and Install
SMCS - 1058-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
Start By:
A. Remove the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01375420
1. Remove bolts (1) and remove clip (2) .
Illustration 2 g01375421
2. Remove bolt (4) . Disconnect hose assembly (3) and the washers. Discard the washers.
3. Remove bolt (6) . Disconnect hose assembly (5) and the washers. Discard the washers.
Illustration 3 g01375422
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4. 4. Attach Tooling (A) and a suitable lifting device to inlet manifold (9) . The weight of inlet
manifold (9) is approximately 29 kg (65 lb).
5. Remove clip (7) and clip (8) .
6. Remove bolts (10) . Use Tooling (A) and the suitable lifting device in order to remove inlet
manifold (9) and the gasket.
7. If necessary, remove the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet
Heater - Remove".
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Check the gaskets for wear or for damage. Replace the components, if necessary.
Illustration 4 g01375422
1. If necessary, install the air inlet heater. Refer to Disassembly and Assembly, "Air Inlet
Heater - Install".
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5. 2. Attach Tooling (A) and a suitable lifting device to inlet manifold (9) . The weight of inlet
manifold (9) is approximately 29 kg (65 lb). Position the gasket. Use Tooling (A) and the
suitable lifting device in order to position inlet manifold (9) to the engine. Install bolts (10) .
Tighten bolts (10) to a torque of 18 ± 2 N·m (13 ± 1 lb ft).
3. Install clips (8) and (7) .
Illustration 5 g01375421
4. Install new washers and connect hose assembly (5) . Install bolt (6) . Tighten bolt (6) to a
torque of 34 ± 4 N·m (25 ± 3 lb ft).
5. Install new washers and connect hose assembly (3) . Install bolt (4) . Tighten bolt (4) to a
torque of 34 ± 4 N·m (25 ± 3 lb ft).
Illustration 6 g01375420
6. Install clip (2) and install bolts (1) .
End By: Install the fuel manifold. Refer to Disassembly and Assembly, "Fuel Manifold (Rail) -
Install".
Thu Dec 5 07:33:07 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR MCH
Configuration: 320D & 320D L Excavators MCH00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02747674
Inlet and Exhaust Valve Springs - Remove and Install
SMCS - 1108-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
B 9U-6198 Crankshaft Turning Tool 1
Start By:
a. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The following procedure should be adopted in order to remove the valve springs when the
cylinder head is installed to the engine.
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7. Note: Ensure that the appropriate piston is at top dead center before the valve spring is removed.
Failure to ensure that the piston is at top dead center may allow the valve to drop into the cylinder
bore.
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
NOTICE
Plug the apertures for the push rods in the cylinder head in order to
prevent the entry of loose parts into the engine.
Illustration 1 g01376301
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8. Illustration 2 g01376302
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
1. Install Tooling (A) into position on the cylinder head in order to compress a valve spring (4)
for the appropriate piston.
2. Use Tooling (A) in order to compress valve spring (4) and open valve (1) slightly.
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
3. Use Tooling (B) in order to rotate the crankshaft carefully, until the piston touches the
valve.
Note: Do not use excessive force to turn the crankshaft. The use of force can result in bent
valve stems.
4. Continue to rotate the crankshaft and gradually release the pressure on Tooling (A) until the
piston is at the top dead center position. The valve is now held in a position that allows
valve spring (4) to be safely removed.
Note: Valve springs must be replaced in pairs for the inlet valve or the exhaust valve of
each cylinder. If all valve springs require replacement the procedure can be carried out on
two cylinders at the same time. The procedure can be carried out on the following pairs of
cylinders. 1 with 6, 2 with 5 and 3 with 4. Ensure that all of the valve springs are installed
before changing from one pair of cylinders to another pair of cylinders.
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9. NOTICE
Do not turn the crankshaft while the valve springs are removed.
5. Apply sufficient pressure to Tooling (A) in order to allow removal of valve keepers (2).
Note: Do not compress valve spring (4) so that valve spring retainer (3) touches valve stem
seal (5).
Remove valve keepers (2).
6. Slowly release the pressure on Tooling (A).
7. Remove valve spring retainer (3) and remove valve spring (4).
8. If necessary, remove valve stem seals (5).
9. Remove Tooling (A).
Note: The installation of each set of valve springs (4) must be completed before attempting to
remove the next set of valve springs (4).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 9U-6195 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 3 g01376913
Illustration 4 g01376302
1. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (5). Install new valve stem seal (5) onto the valve guide.
2. Install valve spring (4) onto the cylinder head. Position valve spring retainer (3) on valve
spring (4).
3. Install Tooling (A) in the appropriate position on the cylinder head in order to compress
valve spring (4).
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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11. 4. Apply sufficient pressure to Tooling (A) in order to install valve keepers (2). Do not
compress valve spring (4) so that valve spring retainer (3) touches valve stem seal (5).
5. Carefully release the pressure on Tooling (A).
End By:
a. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
b. Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 5 07:34:03 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR MCH
Configuration: 320D & 320D L Excavators MCH00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06051426
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
C 5P-1720 Seal Pick 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the location and orientation of all components for assembly purposes.
1. Clean the bottom face of the cylinder head. Check the depth of the valves below the face of
the cylinder head before the valve springs are removed. Refer to Specifications, "Cylinder
Head Valves" for the correct dimensions.
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13. 2. Place a temporary identification mark on the heads of the valves in order to identify the
correct position.
Illustration 1 g01376164
3. Use a suitable lifting device in order to position cylinder head (1) onto Tooling (A) with the
valve springs upward. The weight of cylinder head (1) is approximately 113 kg (250 lb).
Note: Ensure that cylinder head (1) is kept on a clean, soft surface in order to prevent
damage to the machined face.
Illustration 2 g01376174
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14. Illustration 3 g01376184
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Install Tooling (B) on cylinder head (1) in order to compress valve spring (5).
NOTICE
Ensure that the valve spring is compressed squarely or damage to the
valve stem may occur.
5. Apply sufficient pressure to Tooling (B) in order to remove valve keepers (3). Do not
compress the spring so that valve spring retainer (4) touches valve stem seal (6).
6. Slowly release the pressure on Tooling (B).
7. Remove valve spring retainer (4). Remove valve spring (5). Remove valve (2).
8. Use Tooling (C) in order to remove valve stem seal (6).
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15. 9. Repeat Steps 4 through 7 for the remaining valves.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-6691 Cylinder Head Repair Stand 1
B 9U-6195 Valve Spring Compressor Gp 1
D 312-8755 Valve Stem Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean all components of the cylinder head assembly. Ensure that all ports, all coolant
passages, and all lubrication passages in the cylinder head are free from debris. Follow
Steps 1.a through 1.d in order to inspect the components of the cylinder head assembly.
Replace any components that are worn or damaged.
a. Inspect the cylinder head for wear and for damage. Refer to Testing and Adjusting,
"Cylinder Head Inspect".
b. Inspect the valve seats for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" for further information.
c. Inspect the valve guides for wear and for damage. Refer to Specifications, "Cylinder
Head Valves" and Testing and Adjusting, "Valve Guide - Inspect" for further
information.
d. Inspect the valves for wear and for damage. Refer to Specifications, "Cylinder Head
Valves ".
e. Inspect valve springs (5) for damage and for the correct length. Refer to
Specifications, "Cylinder Head Valves ".
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16. Illustration 4 g01376184
Illustration 5 g01376926
2. Lubricate the stem of valve (2) with clean engine oil. Install valve (2) in the appropriate
position in the cylinder head.
3. The outer face of the valve guides must be clean and dry before installing the valve stem
seal (6). Use Tooling (C) in order to install new valve stem seal (6) onto the valve guide.
4. Install valve spring (5) onto the cylinder head. Position valve spring retainer (4) on valve
spring (5).
5. Install Tooling (B) in the appropriate position on cylinder head (1) in order to compress
valve spring (5).
Improper assembly of parts that are spring loaded can cause bodily
injury.
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17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Apply sufficient pressure to Tooling (B) in order to install valve keepers (3). Do not
compress spring (5) so that valve spring retainer (4) touches valve stem seal (6).
7. Carefully release the pressure on Tooling (B).
8. Repeat Steps 2 through 7 for the remaining valves.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 5 07:34:59 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR MCH
Configuration: 320D & 320D L Excavators MCH00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i04625003
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 384-8861 Valve Guide Remover 1
B 138-7573 Link Bracket 4
C 1U-9200 Lever Puller Hoist 1
D 8S-6691 Cylinder Head Repair Stand 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
B. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Refer to Special Instructions, SMHS7953-00, "Use of Valve Seat Insert Puller Group" to
aid with the removal of the inlet and exhaust valve seats.
Illustration 1 g01377064
1. Attach Tooling (B) , Tooling (C) , and a suitable lifting device to cylinder head (1) . Use
Tooling (B) , Tooling (C) , and the suitable lifting device in order to turn over cylinder head
(1) by 180° onto Tooling (D) .
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21. Illustration 2 g01377121
2. Use Tooling (A) in order to remove valve guides (2) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E 384-8862 Valve Guide Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 3 g01377130
1. Lubricate the outside of valve guides (2) (not shown) with clean engine oil.
2. Use Tooling (E) in order to install new valve guides (2) . Install valve guide (2) so that
valve guide (2) protrudes 16.000 mm (0.6299 inch) above Surface (X) of cylinder head (1) .
End By:
a. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Install".
b. Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Dec 5 07:35:54 UTC+0800 2019
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