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Project #36: Hands-off Chicken Coop
Brett Comardelle (EE)
Bryan Costanzo (ME)
Corinne Duplantis (ME)
Daniel Epperson (ME)
Logan Pickett (ME)
Kayleigh Storey (EE)
Advisor: Dr. Waggenspack
Sponsor: Mr. Darbonne
http://www.mcmaster.com https://grabcad.com/library
ME 4202/EE4810
Spring 2017
2
Project #36: Hands-off Chicken Coop
Brett Comardelle (EE)
Bryan Costanzo (ME)
Corinne Duplantis (ME)
Daniel Epperson (ME)
Logan Pickett (ME)
Kayleigh Storey (EE)
Advisor: Dr. Waggenspack
Sponsor: Mr. Darbonne
ME 4202/EE4810
Spring 2017
3
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
Index
The objective of this project was to
design a safe, portable coop capable
of caring for chickens with nominal
human input.
4
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Objectives:
Hands-off Chicken
Coop Design
Safe areas for movement,
sleeping, and laying
Feeding/watering systems
Egg collection system
Automated door
operation
Ease of cleaning and
waste removal
Programmable control
system
Kayleigh Storey
Index
5
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Nest Boxes
Watering/
Feeding
System
Roost
Kayleigh Storey
Nomenclature
Index
6
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Potential
Customers
Primary
Chickens
Backyard
Chicken Owners
Small/Industrial
Farm Owners
Secondary
Manufacturers
Maintenance
Workers
Distributors
Kayleigh Storey
Index
7
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Kayleigh Storey
Sloped
Floor
Food
troughs
Overhead
Watering
Cramped
http://www.thehindu.com/multimedia/dynamic/02304/DE09_PAGE4_HENS_DE_2304886f.jpg
Existing Tech - Commercial
Index
8
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
[13]Index Index
Kayleigh Storey
Aesthetically
pleasing
Ample space
for chickens
Requires
manual labor
Not portable
https://www.horizonstructures.com
Existing Tech - Residential
9
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Keep chickens fed
and hydrated
Food and water
kept clean
Food must be kept
away from pests
Encourage egg laying
Gather and store eggs
Index
Kayleigh Storey
Functional Requirements
Food/Water Eggs
10
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Allow chickens to
roam during the day
Functional Requirements
Provide sleeping
accommodations
Easy or automatic
waste disposal
Operate autonomously
Choice of manual
operation
Index
Kayleigh Storey
Keep chickens safe
Ventilate
Environment Human Input
Must withstand
Louisiana weather
Easy to manufacture
Portable
11
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Kayleigh Storey
Chicken Coop
Portable
Lifted By Two
People
Fit In A Trailer
Easily
Detachable
Parts
Chicken Care
Food and
Water
Keep Clean
Protect
from Pests
Environment
Keep Chickens
Dry
Egg Laying
Space
Outside Time
Temperature
Control
Healthy
Atmosphere
Predator
Protection
Maintenance
Remove Waste
Easily
Refill Food and
Water Easily
Egg Care
Collect
Don’t Break
Transport
Detect Egg
Keep Clean
Store
Keep Cool
Easy Retrieval
35 Egg
Capacity
Safety
Protect From
Predators
Ensure
Maintenance
Personnel
Safety
Index
12
Measurable Engineering Specifications
Index
http://www.mcmaster.com
13
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Corinne Duplantis
5 Chickens
14
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
9”
Nest box height
12”
12”
Index
Corinne Duplantis
15
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Food Storage
8.75 lb
[9] Indexhttp://www.downeastthunderfarm.com/free-chicken-coop-plans/
Water Storage
3.75 gal
Minimum space: 10 ft2
Corinne Duplantis
16
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Force required to lift: <150 lb
Index
Portability
http://www.downeastthunderfarm.com/free-chicken-coop-plans/
Corinne Duplantis
17
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Corinne Duplantis
8 ft 10 ft
18
Concept Generation
Index
19
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Concept Generation & Selection for Redesign
Bryan Costanzo
First Iteration Second Iteration
Index
20
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
IndexIndex
http://www.mcmaster.com
System Description https://youtu.be/87Ao-AO-MCI
21
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
22
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
9”12”
12”
Index
4.6 gal
24 lbs
Bryan Costanzo
23
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
78.5”
48” 36”
15°
24
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
IndexIndex
Statuses:
• Egg Count
• Water Level
• Food Level
• Door Open/close
• Cooler Temperature
• Light Timer
Controls and Communication
Brett Comardelle
ATMega328P-PU
House
PCB
Coop PCB
Smart
Device
Firebase
1:1
1:*
1:1
*:1
1:1
[15]
25
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Brett Comardelle
Home Diagram
Index
Antenna
WiFi Module
LCD Screen
https://www.sparkfun.com/datasheets/Wireless/Zigbee/XBee-Datasheet.pdf
http://www.martyncurrey.com/wp-content/uploads/2014/12/ESP8266-01-Pin-out.jpg
http://www.learningaboutelectronics.com/images/Atmega328-pinout.png
http://www.circuitstoday.com/wpcontent/uploads/2014/06/LCD_Module_Pin_Out_Diagram.png
26
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Brett Comardelle
Coop Diagram
Index
Not shown:
• Indoor Lights
• Fan
• LCD
5” length x 5” width
Pressure
Sensor
Motion
Sensor
Temp. Sensor
Actuator
Water Level
Sensor
http://circuitdigest.com/fullimage?i=circuitdiagram/PIR-Motion-Detector-Circuit.gif
http://www.learningaboutelectronics.com/images/photoresistorcircuit.jpg
http://i.stack.imgur.com/fBmZ9.png
http://graph.darren-criss.org/2016/02/17/12-volt-actuator-wiring-diagram-l-7bb1b6f16d6dc577.gif
http://www.seas.upenn.edu/~mtsi/ese/lab/temperaturecircuit.gif
http://www.electroschematics.com/wp-content/uploads/2010/01/water-level-monitor.png
https://cdn.sparkfun.com//assets/parts/1/8/9/2/08685-03-L.jpg
https://www.sparkfun.com/datasheets/Wireless/Zigbee/XBee-Datasheet.pdf
http://www.learningaboutelectronics.com/images/Atmega328-pinout.png
Index
27
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Brett Comardelle
Allows for user
input for
adjustment
Button to
access settings
Values updated
according to
coop stats
Button to
open/close
coop door
28
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Brett Comardelle
Overall Power Design
100W
Solar
Panel
100W
Solar
Panel
12 V Deep
Cycle
Battery
12 V Deep
Cycle
Battery
Charge
Controller
DC
Loads
Capacity: 2520WhExpected daily generation:
1000W
Required load:
380Wh (Main components)
595Wh (9 hours of cooler)
Total = 975Wh/day
29
Engineering Analysis
http://www.mcmaster.com https://grabcad.com/library
Index
30
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Center of Mass
40”
Corinne Duplantis
115 lb
https://www.dpciwholesale.com/images/P/p-764.jpg
Structural Analysis
30 mph
31
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Structural Analysis
Corinne Duplantis
Compression
𝐹𝑚𝑎𝑥 = 4103 𝑙𝑏
Buckling
𝐹𝑚𝑎𝑥 = 14180 𝑙𝑏
Total weight: 712 𝑙𝑏
Pin Shear
𝐹𝑚𝑎𝑥 = 836 𝑙𝑏
Failure Moment
𝑀 𝑚𝑎𝑥 = 5790 𝑓𝑡𝑙𝑏
Wind
𝐹30𝑚𝑝ℎ = 115 𝑙𝑏
𝑀30𝑚𝑝ℎ = 518 𝑓𝑡𝑙𝑏
32
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Corinne Duplantis
Egg Storage Cooling
ΔT= 23 ⁰F
Index
Rth= 0.66 R/(BTU/hr)
52 W capacity
33
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Corinne Duplantis
Power System Analysis
Solar Analysis
Two 100W panels in parallel
=200W
Peak sunlight = 5 hours
Daily generation = 1000Wh
Two Renogy 100W Panels rated
at 5.29A
Two Group 31 Duracell Ultra
batteries
Battery Analysis
Two 12 V batteries with
capacity 20hr = 105Ah
Total capacity = 2520Wh
Index
34
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Corinne Duplantis
Material Selection
Index
Structure: Wood
• Breathable
• Manufacturable
Food and Water: HDPE, wood, and PVC
• Food safe
• Customizable
Egg Storage: Wood + Polystyrene Insulation
• Shelled food safe
• Provides adequate insulation
• Provides cushion
35
Manufacturing
Index
Logan Pickett
36
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
37
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
Frame
Roof
House
Base
Index
38
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
Base
http://www.mcmaster.com
Index
Base FrameWaste Drawer
39
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
Base
http://www.mcmaster.com
Index
Waste Drawer
40
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
House
Chicken Door
Opening
Maintenance
Door
Food/ Water
Door
Index
41
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
Roof
Index
42
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Food
PVC Elbows
Logan Pickett
http://www.mcmaster.com
Index
43
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Water
Logan Pickett
Piping
Poultry Nipples
Index
Purchased 5
gallon container
44
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Egg Transport
Logan Pickett
Plywood
Glued
Hinged lids
Index
45
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Logan Pickett
Electronics Installation
Index
46 Daniel Epperson
Testing
Index
• Egg Transportation and Storage
• Waste Removal
• Food/Water Filling
• Portability
• Assembly
• Solar Testing: Weather Testing
• Predator Testing
• Testing with Chickens
• Available Battery Capacity
• Controls Testing
47
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Egg Transport and Storage
Index
Mock-up First Iteration
48
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Index
Egg Transport and Storage
Reliable floor angle: 11⁰
Egg capacity: 63 eggs (35 egg goal)
5 sets of 35 eggs:
• 6% left between plastic layers
• 1.7% cracked eggs
Cooler Temp: 70-74⁰ (ambient 81⁰)
49
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Waste Removal
Time to change out
bedding: 4 min
Total weight after 1
week: 12 lbs
1. 2.
3. 4.
Index
50
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Food/Water Filling
Time to fill water: 2 min
Food Fill Steps:
1. Lift lid
2. Scoop in food
Time to fill food: 2 min
Water Fill Steps:
1. Connect hose
attachment and hose
2. Fill to capacity
3. Disconnect hose
Index
51
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Portability
Component Weight (lb)
Roof 126
House 144
Base 109
Nest Box 55
Food/Water Door 19
Maintenance Door 23
Batteries (each) 61
Index
52
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Assembly
Assembly Time:
16 min
(20 min goal)
https://youtu.be/Q98Jc5xMTUU
Minimum: 3
people
Index
53
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Assembly
Daniel Epperson
54
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Solar Testing: Weather Effects
Time Weather
Conditions
Battery Read Out
5pm – 5:40
pm
Partly cloudy 83% 91%
8pm – 8am Night sky to
morning sun
74% 86%
10am -
3:30pm
Mostly cloudy 69% 79%
Index
55
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Daniel Epperson
Index
Predator Testing
56
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Predator Testing
Daniel Epperson
Index
57
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Testing with Chickens
Daniel Epperson
Food and water: weekly consumption
Index
Food 7 lb
Water 2.1 gal
58
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Testing with Chickens
Daniel Epperson
Nest box use and egg production: 11 days
Index
Location Eggs
Nest Box 6
Coop Floor 2
Outside 5
59
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Testing with Chickens
Daniel Epperson
Roost use
Index
60
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Testing with Chickens
Daniel Epperson
Inside/outside time
Index
Door Open 0700
Door Close 1930
Chicken Out 0700
Chicken In 1730
61
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Brett Comardelle
Available Battery Capacity Testing
Load Battery Read Out
Full Load (Cooler, Fan,
Lights, Door, Sensors,
LCD)
~ 30%-45%
Base Load (Fan, Lights,
Sensors, Door, LCD)
~ 60% - 70%
Minimum Load ~ 95% - 100%
Index
62
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Brett Comardelle
Controls Testing
Component Testing Result Result description
Linear actuator Successful
Fan Successful
Food weight sensor Improvement needed Capacity overload
Water sensor Successful
Temperature sensor Successful
Lights Successful
Trip wires Improvement needed Unexpected chicken behavior
Cooler Improvement needed Low cooling potential
AutoCoop App Successful
Index
63
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Safety Considerations
Index
64
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Brett Comardelle
• Predator
protection
• Proximity
sensing
Door
• Hygienic
• Pest
protection
Food and
Water
• Refrigerated
• Food safe
materials
Egg
Quality
• Ergonomic
• Prevent illness
Waste
Removal
• Lead acid battery
• Weather proof
• Fuse protection
• Wire safety
Power
• Sturdy
• Lift safety
Structure
• Personal
Protective
Equipment
• Training
Manufacturing
Index
65
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Brett Comardelle
Index
66
Project Management
Indexhttp://begovichbuilders.co.nz/our-services/
67
Project Start
Kayleigh Storey
Completion:
September 8 Completion:
October 2
Background
Research
Project Specification
Index
68 Kayleigh Storey
Completion:
November 11
Completion:
November 18
Concept
Generation/
Selection
Detailed Analysis
Index
69
Completion:
December 2
Completion:
January 25
Completion:
March 21
Kayleigh Storey
Completion:
April 28
Manufacturing &
Testing Plans
Material
Specification/
Essential Ordering
Build Period Functional Testing
Index
70 Kayleigh Storey
Final Product
Index
71
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Kayleigh Storey
Budget
Total: $3546
Budget: $4250
Index
33%
23%
17%
12%
11%
4%
Construction
Power
Electronics
Chicken needs
Mechanical
Testing
72
Special Thanks
Mr. John Darbonne
Dr. Waggenspack
Dr. Nikitopoulos
Dr. Constant
Mr. Tom McClure
LSU Design Shop Personnel
73
Appendix
Index
74
Meet the chickens
Index
Henrietta
Big BirdMother Clucker
Dr. Chickitopoulos
Dr. Eggenspack
75
System Description
76
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
Base
http://www.mcmaster.com
System Description
77
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
Base
House
http://www.mcmaster.com
78
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
Base
House
Nest Box, Egg
Transportation
and Storage
http://www.mcmaster.com
Roof Solar Panels
79
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
Egg Transport
and Storage
http://www.mcmaster.com
Food and Water
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
80
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
Maintenance
Door
http://www.mcmaster.com
Food/Water
Door
81
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Bryan Costanzo
Digital Display
Ventilation Fan
Batteries
http://www.mcmaster.com
82
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Coop Interior
83
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
IndexIndex
Bryan Costanzo
Chicken Access Door
Chicken
Door
Actuator
84
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Egg Transportation
Index
Bryan Costanzo
85
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Brett Comardelle
Entry / Exit
Break Beam
Sensor
Specs:
• Power: 0.1mW
• Max Current: 40mA
• Voltage: 3 VDC
• Wavelength: 650nm
http://www.mcmaster.com
http://www.gearbest.com/developmentboards/pp_142248.html?currency=USD&lkid=10133927&gclid=Cj0KEQjwkdHABRCHiZ
2gs6yGh50BEiQAA91WlrmcSJH_4nPIHCJxvMdA3l1j_ADW7kB6GwvAHWh2K7YaAryI8P8HAQhttps://www.sparkfun.com/products/9088
86
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Brett Comardelle
Water/Food Levels
Liquid Level Sensor
Specs:
• Power: 90mW
• Length: 0.6 inches
• Max Weight: 25lbs
Specs:
• Power: 0.5W
• Length: 8.4 in.
https://cdn.sparkfun.com//assets/parts/1/8/9/2/08685-03-L.jpg
https://cdn.sparkfun.com//assets/parts/4/5/6/9/10221-01a.jpg https://www.bananarobotics.com/shop/HC-SR04-Ultrasonic-Distance-
Sensor?gclid=Cj0KEQjwofHHBRDS0Pnhpef89ucBEiQASEp6LG-woY-gEzvkXNfG9Vq-UtKoRf0ZsqhNQ5-7L3Vt-iUaAgvv8P8HAQ
Ultrasonic
Distance Sensor
87
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Kayleigh Storey
Two 100 W panels in
parallel
Wire entrance to
inside of coop
Weather proof
battery box
and fuse
holder
88
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
Index
Kayleigh Storey
Weather proof
electrical box
Power on/off
switch
Wire conduit
Linear
actuator
Wire
connectors
89
Engineering
Specification
Concept
Generation
System
Description
Engineering
Analysis
Manufacturing Testing Safety
Project
Management
IndexIndex
Statuses:
• Egg Count
• Water Level
• Food Level
• Door Open/close
• Cooler Temperature
• Light Timer
Controls and Communication
Brett Comardelle
ATMega328P-PU
House
PCB
Coop PCB
Smart
Device
Firebase
1:1
1:*
1:1
*:1
1:1
[15]
90
1 Project Start
1.1 Understanding Chicken Behaviors and Needs Tue 8/30/16 Tue 8/30/16 Tue 9/06/16 Thu 9/08/16 7 100% 6 8
1.2 Preliminary Design Research: Existing Techn
ologies
Fri 9/16/16 Fri 9/16/16 Tue 9/20/16 Tue 9/20/16 4 100% 3 3
2 Project Specification
2.1 Engineering Specification Report Research an
d Development Thu 9/08/16 Thu 9/08/16 Thu 9/29/16 Sun 10/02/16 21 100% 16 17
2.2 Develop Qualitative Constraints and Measura
ble Specs
Thu 9/08/16 Thu 9/08/16 Thu 9/29/16 Thu 9/29/16 21 100% 16 16
2.3 Understanding Functional Requirements Thu 9/08/16 Thu 9/08/16 Thu 9/29/16 Sun 10/02/16 21 100% 16 17
2.4 House of Quality and Objective Tree Develop
ment
Fri 9/23/16 Fri 9/23/16 Sun 10/02/16 Sun 10/02/16 9 100% 6 6
3 Design Specification 0 0
3.1 Develop Initial Design Concepts: Individual B
rainstorm Fri 9/30/16 Fri 9/30/16 Sun 10/02/16 Sun 10/02/16 2 100% 1 1
3.2 Team Concept Generation Sun 10/02/16 Sun 10/02/16 Tue 10/04/16 Tue 10/04/16 2 100% 2 2
3.3 Design Selection (Using Criteria in Design M
atrices)
Tue 10/04/16 Tue 10/04/16 Mon 10/10/16 Mon 10/10/16 6 100% 5 5
3.4 Preliminary Cost Analysis Fri 10/07/16 Fri 10/07/16 Mon 10/10/16 Fri 10/14/16 3 100% 2 6
4 Detailed Analysis/Design
4.1 Dimension Specification and Layout Design Mon 10/10/16 Mon 10/10/16 Fri 11/04/16 Tue 11/01/16 25 100% 20 17
4.2 Materials Research and Analysis Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Sun 11/06/16 21 100% 16 11
4.3 Structural Analysis (Wind Loading Calculation
s)
Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Wed 11/09/16 21 100% 16 14
4.4 Ventilation/Circulation Analysis Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Wed 11/09/16 21 100% 16 14
4.5 Water Pressure Analysis Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Wed 11/09/16 21 100% 16 14
4.6 Egg Testing Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Sun 11/06/16 21 100% 16 11
4.7 Egg Storage Heat Transfer Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Wed 11/09/16 21 100% 16 14
4.8 Electrical Component Specification Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Mon 11/07/16 21 100% 16 12
4.9 Control System Design and Development Fri 10/21/16 Fri 10/21/16 Tue 11/08/16 Thu 11/03/16 18 100% 13 10
4.10 Power Requirement Calculation and Analysis Fri 10/21/16 Fri 10/21/16 Tue 11/08/16 Tue 11/08/16 18 100% 13 13
4.11 Circuitry Design (Controls/Power) Fri 10/28/16 Fri 10/28/16 Fri 11/11/16 Fri 11/11/16 14 100% 11 -30480
4.12 Power System Design Fri 10/21/16 Fri 10/21/16 Tue 11/08/16 Thu 11/03/16 18 100% 13 10
Gantt Chart
Index
91
5 Detailed Design Specification
5.1 Material and Component Selection Tue 10/18/16 Fri 10/21/16 Tue 11/08/16 Tue 11/08/16 21 100% 16 13
5.2 Specific Cost Analysis Fri 10/21/16 Fri 10/21/16 Tue 11/08/16 Tue 11/08/16 18 100% 13 13
5.3 Manufacturing and Assembly Plan Devel
opment
Tue 11/08/16 Tue 11/08/16 Tue 11/15/16 Thu 1/1/16 7 100% 23 23
5.4 Abstract and Assembled Drawing of Pro
totype Development
Tue 11/08/16 Tue 11/08/16 Tue 11/15/16 Thu 1/1/16 7 100% 23 23
5.5 Testing Plan Development Mon 11/14/16 Thu 11/17/16 Mon 11/21/16 Wed 11/30/16 7 100% 6 9
5.6 Conclusive Design Selection Fri 10/21/16 Fri 10/21/16 Fri 11/11/16 Fri 11/11/16 21 100% 16 16
6 Before Build
6.1 Essential Part Ordering (Mechanical/Elec
trical)
Fri 12/16/16 Sun 1/1/17 Fri 12/23/16 Fri 1/20/17 7 100% 19 19
6.2 Structural and Subsystem Modeling Fri 10/21/16 Fri 10/21/16 Mon 11/21/16 Wed 11/30/16 31 100% 22 9
6.3 Wiring Plan Development Mon 10/31/16 Mon 10/31/16 Mon 11/21/16 Mon 11/21/16 21 100% 16 21
6.4 Other Material Orders Tue 12/27/16 Fri 1/20/17 Fri 1/06/17 Fri 3/24/17 10 100% 9 63
6.5 Application Development and Coding Sat 12/10/16 Thu 1/07/16 Thu 1/07/16 Thu 1/07/16 21 100% 19 21
6.6 Circuitry Modeling/Build Sat 12/10/16 Sun 1/08/17 Sun 1/08/17 Sun 3/12/17 29 100% 20 63
7 Building Plans
7.1 Frame Build (Base/House) Thu 1/05/17 Thu 1/12/17 Sat 1/14/17 Thu 1/26/17 9 100% 7 14
7.2 Nest Boxes and Transportation Build Thu 1/12/17 Thu 1/12/17 Thu 1/26/17 Thu 1/26/17 14 100% 11 14
7.3 Food/Water/Egg Storage Build Mon 1/16/17 Thu 2/23/17 Mon 1/30/17 Thu 3/16/17 14 100% 11 21
7.4 Door Build Fri 1/20/17 Thu 1/20/17 Sun 1/29/17 Sun 2/12/17 9 100% 6 23
7.5 Roof Build Fri 1/20/17 Sun 2/5/17 Fri 1/27/17 Sun 2/19/17 7 100% 6 14
7.6 Litter Drawer Build Tue 1/24/17 Tue 2/7/17 Sun 2/05/17 Tue 2/21/17 12 100% 9 14
7.7 Siding and Roosts Build Fri 2/03/17 Tue 2/14/17 Sun 2/19/17 Thu 3/2/1 16 100% 11 16
7.8 Ramp and Doors Build Tue 2/07/17 Thu 3/2/17 Thu 2/23/17 Sun 3/12/17 16 100% 13 10
7.9 Circuitry Build and Connection (Control
s/Power)
Mon 1/09/17 Sun 2/19/17 Sun 3/05/17 Sun 4/12/17 55 100% 40 70
7.10 Power System Build Mon 1/09/17 Tue 1/30/17 Sun 3/05/17 Tue 4/4/17 55 100% 40 64
7.11 System Integration Sun 2/12/17 Sun 3/26/17 Sun 3/05/17 Thu 4/14/17 21 100% 15 19
Index
92
8 Design Testing
8.1 Structural Testing Sun 1/15/17 Tue 3/28/17 Sun 2/05/17 Wed 4/12/17 21 100% 15 15
8.2 Lift/Portability Testing Sun 3/05/17 Sat 4/8/17 Sun 3/12/17 Wed 4/12/17 7 100% 5 4
8.3 Nest Box and Transportation Testing Thu 1/19/17 Tue 2/7/2017 Fri 2/03/17 Wed 4/12/17 15 100% 12 64
8.4 Egg Storage Testing Sun 1/29/17 Wed 4/12/2017 Sun 2/19/17 Fri 4/28/2017 21 100% 15 16
8.5 Food/Water Storage Testing Sun 1/29/17 Wed 4/12/2017 Sun 2/05/17 Fri 4/28/2017 7 100% 5 16
8.6 Door Automation Testing Sun 1/29/17 Sun 3/26/2017 Sun 2/19/17 Fri 4/28/2017 21 100% 15 33
8.7 Ramp and Doors Testing Fri 2/17/17 Wed 4/12/2017 Sun 2/26/17 Fri 4/28/2017 9 100% 6 16
8.8 Sensor Optimization and Testing Sun 1/29/17 Wed 4/12/2017 Sun 3/12/17 Fri 4/28/2017 42 100% 30 16
8.9 Power/Battery Testing Sun 1/15/17 Mon 4/3/2017 Sun 3/12/17 Fri 4/28/2017 56 100% 40 25
8.10 Circuitry Testing (Controls/Power) Sun 1/15/17 Sun 2/19/2017 Sun 3/12/17 Fri 4/28/2017 56 100% 40 68
8.11 Code Validation and Testing Sun 1/15/17 Sun 2/19/2017 Fri 3/03/17 Fri 4/28/2017 47 100% 35 68
8.12 Integrated System Testing Sun 3/05/17 Wed 4/12/2017 Sun 3/19/17 Fri 4/28/2017 14 100% 10 16
8.13 Chicken and Chicken Essential Purchase Sun 3/19/17 Mon 4/3/2017 Thu 3/23/17 Fri 4/12/2017 4 100% 4 9
8.14 Chicken Testing Fri 3/24/17 Wed 4/12/2017 Fri 4/28/17 Fri 4/28/2017 35 100% 26 16
Index
93
Index
94
Measurable Specifications
Requirement Specification
Hen capacity 5 hens
Nest box height 9 in
Roost length 45 in
Food Storage 8.75 lb..
Feed rate 1.25 lb/day
Water Storage 8.75 qts
Water rate 1.25 qts/day
Egg storage capacity 35 eggs
Minimum size 10 ft2
Maximum opening 1 in2
Maximum size 8ft x 20ft
Force required to lift 100 lb..
Index
95
Egg Tests
Test Result
Drop onto wood Cracked after ¾ “
Drop onto carpet Cracked after 6’
Lateral roll on wood 2°-6°
Longitudinal roll on wood 14°-16°
Index
96
Index
Egg Tests
Static Egg Roll Test
Wood Vencomat
Medium Large Jumbo Medium Large Jumbo
Ave 2.7 1.6 1.6 11.2 10.1 9.3
Std Dev 1.18 0.70 0.50 2.75 1.20 1.72
Dynamic Egg Roll Test
Angle 1 Angle 2 Equivalent Angle Egg Size
% of Eggs that
Rolled
5 5 6.32 Medium 50
5 5 6.32 Large 80
5 5 6.32 Jumbo 80
5 8 7.26 Medium 100
5 8 7.26 Large 100
5 8 7.26 Jumbo 100
97
Decision Matrix: Food
Index
98
Decision Matrix: Water
Index
99
Decision Matrix: Waste Removal
Index
100
Decision Matrix: Nest Box
Index
101
Decision Matrix: Egg Storage
Index
102
Decision Matrix: Egg Transportation
Index
103
Decision Matrix: Egg Refrigeration
Index
104
Entry/Exit Programming Analysis
Index
105
Cooler Temperature
Index
106
Index
Water Level
107
Index
Food Level Concept Generation
108
WiFi Module and Firebase Code
Index
109
WiFi Module
ESP8266-01:
• 3.3V regulated
• ~60mA
Index
110
Water Subsystem Part 3: Nipple (Bryan Costanzo)
Poultry Nipples- http://www.qcsupply.com/420011-push-in-style-nipple.html
- “Working pressure should be reduced to 1 PSI or less”
Equation: 𝑃 = 𝜌 ∗ 𝑔 ∗ ℎ
P = pressure ρ = density of water g = gravity h = height of water
-Maximum water level from bottom of piping = 17.375 inches = 0.441325 meters
-Gravity = 9.8
𝑚
𝑠2
-Density of water = 1000
𝑘𝑔
𝑚3
𝑃 = 1000
𝑘𝑔
𝑚3
∗ 9.8
𝑚
𝑠2
∗ (0.441325 𝑚)
𝑃 = 4,329.398
𝑁
𝑚2 = 4,329.398 𝑃𝑎
= 0.6279 𝑝𝑠𝑖
0.6279 𝑝𝑠𝑖 < 1 𝑝𝑠𝑖
Index
111
Water Subsystem Weight Analysis (Bryan Costanzo)
Pressure Exerted on Supporting 2x4 by Water Tank
Source: http://www.woodworkweb.com/woodwork-topics/wood/146-wood-strengths.html
•Based on this source, the ultimate compression strength of pine perpendicular to the wood’s grain for pine is 470 psi
Equation: F/A < 470 psi
P = F/A = F/(t*w)
w = width of area that force is applied t = thickness of area that force is applied
F = force applied by water tank P = pressure applied to 2x4
Pressure Calculation:
P = (55 lb)/((3.5 in)*(23 in)) = 0.683 psi
0.683 psi < 470 psi
- Maximum pressure caused by water tank is below the maximum working pressure of a pine 2x4.
Index
112
Structure Subsystem Part 2: Chicken Door (Logan Pickett)
𝐹 = 𝑊 + 𝑓𝑛 ∗ 𝜇
𝐹 … 𝐹𝑜𝑟𝑐𝑒 𝑊 … 𝑊𝑒𝑖𝑔ℎ𝑡 𝑓𝑛 … 𝑁𝑜𝑟𝑚𝑎𝑙 𝑓𝑜𝑟𝑐𝑒 𝜇 … 𝐹𝑟𝑖𝑐𝑡𝑖𝑜𝑛 𝑐𝑜𝑒𝑓𝑓.
𝑊 = 2.08𝑙𝑏𝑓 𝑓𝑛 = 1.4𝑙𝑏𝑓 𝜇 = 0.5
𝐹 = 3.12𝑙𝑏𝑓
The actuator chosen was selected because we need 12” of movement to lift
the door completely, don’t require a large lifting force, have a 12V DC source and
want it to take 4-8 seconds for the chicken’s safety. The actuator has a 12”
stroke, runs on 12V DC, has a lifting force of 22.5lbf, has a speed of 1.57 in/sec,
and also has a locking force of 225lbf that will eliminate the need of adding a
locking mechanism to keep predators from opening the door.
Index
113
An optimum ambient temperature of 50⁰F was found, with a
cooling time of 5.3 hours.
The cooling rate required was calculated based on the rate of heat leaving the
storage box through conduction.
Assumptions:
Temperature differential between outer and inner wall = 50⁰F
Surface area = 5.70 ft2
Equation 1 is the heat rate equation based on a thermal resistance.
𝑞 =
𝐴∆𝑇
𝑅
(1),
And
𝑅 =
𝑡
𝑘
(2)
For k = 0.25 BTU in/hr ft2, and t = 0.5 in, R = 2 hr ft2/BTU. Using this value in
Equation 1 gives a cooling rate of 41.8 W. A peltier air cooler with a 52 W
cooling rate was selected.
q Heat rate
A Surface area
ΔT Temperature differential
R Thermal resistance
t Thickness of wall (insulation)
k Thermal conductivity of wall (insulation)
Index
114
Waste Removal Subsystem Part 3 Drawer (Daniel Epperson)
Weight:
 Drawer and box: 26.33 lbs
 1 week of bedding (3 ft^3): 11.7 lbs
 1 week of chicken feces: 4.33 lbs
 Total: 42.36 lbs
 Factor of safety for drawer slides: 9.44
𝐿 = 27"
𝑊𝐿 = 42.36 𝑙𝑏𝑠
𝑀𝑜𝑚𝑒𝑛𝑡 𝑚𝑎𝑥 =
𝑊𝐿2
2
= 571.86 𝑙𝑏 − 𝑖𝑛
𝐹𝑜𝑟𝑐𝑒 𝑠ℎ𝑒𝑎𝑟 = 𝑊𝐿 = 42.36 𝑙𝑏𝑠
1. 𝐼 𝑥𝑥 = 16.291 𝑖𝑛4
2. 𝐼 𝑥𝑥 = 5.824 𝑖𝑛4
𝐼𝑡𝑜𝑡𝑎𝑙 = 22.115 𝑖𝑛4
𝑐 = 0.599 𝑖𝑛
𝜎 𝑏𝑒𝑛𝑑𝑖𝑛𝑔,𝑚𝑎𝑥 =
𝑀𝑐
𝐼 𝑡𝑜𝑡𝑎𝑙
= 15.49 𝑃𝑆𝐼 (compression)
Index
115
Structure Subsystem Part A: Base (Logan Pickett)
𝐹 = 𝐴 ∗ 𝑃 ∗ 𝐶 𝑑
𝐹 … 𝐹𝑜𝑟𝑐𝑒 𝐴 … 𝐴𝑟𝑒𝑎 𝑃 … 𝑊𝑖𝑛𝑑 𝑃𝑟𝑒𝑠𝑠𝑢𝑟𝑒 𝐶 𝑑 … 𝐷𝑟𝑎𝑔 𝐶𝑜𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑡
Largest wind load would be simulated if hit the 5’x5’ area like a flat plate
𝐴 = 25𝑓𝑡2 𝑃 = 0.00256 𝑊𝑖𝑛𝑑 𝑚𝑝ℎ 2 𝐶 𝑑 = 2
𝑀 = 𝐹 ∗ 𝐿
𝑀 … 𝑀𝑜𝑚𝑒𝑛𝑡 𝐹 … 𝐹𝑜𝑟𝑐𝑒 𝐿 … 𝐿𝑒𝑛𝑔𝑡ℎ
If that force is represented as a point load in the center of the coop and the coop is 2’ off
the ground the resulting moments would be:
𝑀𝑓 = 𝑍 ∗ 𝜎 𝑍 =
𝑏 ∗ ℎ2
6
𝑀𝑓 … 𝐹𝑎𝑖𝑙𝑢𝑟𝑒 𝑀𝑜𝑚𝑒𝑛𝑡 𝑍 … 𝑀𝑜𝑚𝑒𝑛𝑡 𝜎𝑓 … 𝑀𝑜𝑑𝑢𝑙𝑜𝑢𝑠 𝑜𝑓 𝑟𝑎𝑝𝑡𝑢𝑟𝑒
𝑀100𝑚𝑝ℎ = 5760𝑓𝑡𝑙𝑏 𝑍4𝑥4𝐿𝑢𝑚𝑏𝑒𝑟 =
3.5
12
∗
3.5
12
2
6
= 0.004135𝑓𝑡3
𝜎𝑟𝑒𝑞 =
5760
0.004135
= 1392880 𝑝𝑠𝑓
𝜎 𝑓 𝑝𝑖𝑛𝑒 = 710104 − 1670834 𝑝𝑠𝑓
Index
116
Then to analyze the base boards that would be under a reactive
compressive stress.
𝑀100𝑚𝑝ℎ = 5760 𝑓𝑡𝑙𝑏𝑠 𝐴2𝑥4 =
3.5 ∗ 1.5
144
= 0.0364 𝑓𝑡2
If that moment is acting at the top of the 2x4 in compression the force
would be:
𝐹 = 𝑀 ∗ 𝐿 = 5760 ∗ 0.2917 = 1680𝑙𝑏𝑠
Acting over the cross sectional area 𝐴 results in a pressure of 320𝑝𝑠𝑖
which is below the compressive strength of wood perpendicular to the
grain, therefore the wood will not yield.
Index
117
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BEiQAA91WlrmcSJH_4nPIHCJxvMdA3l1j_ADW7kB6GwvAHWh2K7YaAryI8P8HAQ
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[28] “Atmega328 Pinout”, Learning about Electronics, [Online].Available: http://www.learningaboutelectronics.com/images/Atmega328-pinout.png
[29] “Interfacing LCD to Arduino”, Circuits Today, [Online].Available: http://www.circuitstoday.com/wp-content/uploads/2014/06/LCD_Modu
le_Pin_Out_Diagram.png
[30] “PIR Sensor Based Motion Detector/Sensor Circuit”, CircuitDigest, [Online].Available: http://circuitdigest.com/fullimage?i=circuitdiagram/
PIR-Motion-Detector-Circuit.gif
[31] “How to Build a Simple Photoresistor Circuit”, Learning about Electronics, [Online].Available: http://www.learningaboutelectronics.com/
images/photoresistorcircuit.jpg
[32] “Electrical and Systems Engineering Lab Computer based Temperature Control System”, ESE Lab, [Online].Available: http://www.seas.upen
n.edu/~mtsi/ese/lab/temperaturecircuit.gif
[33] “Water Level Sensor Circuit”, Electro Schematics, [Online].Available: http://www.electroschematics.com/wp-content/uploads/2010/01/
water-level-monitor.png
[34] “Relay circuit with off switch”, Electrical Engineering Stack Exchange, [Online].Available: http://i.stack.imgur.com/fBmZ9.png
[35] “Linear Actuator Wiring Diagram”, Astrapt, [Online].Available: http://graph.darren-criss.org/2016/02/17/12-volt-actuator-wiring-diagra
m-l-7bb1b6f16d6dc577.gif
[36] “WiFi Module – ESP8266”, Sparkfun, [Online].Available: https://cdn.sparkfun.com//assets/parts/1/1/1/2/9/13678-01.jpg
[37] “Hammond 1591ESBK ABS Project Box Black”, Amazon, [Online].Available: https://www.amazon.com/Hammond-1591ESBK-ABS-P
roject-Black/dp/B0002BSRIO/ref=sr_1_1?ie=UTF8&qid=1480210879&sr=8-1&keywords=plastic+box+electronics
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Capstone Design Final Presentation

Editor's Notes

  1. Coop must provide: food/water, nest boxes, roosts. Typical tasks include: refilling food and water, collecting eggs, and providing safe and clean environment (door operation)
  2. Sponsor requirements dictate will be most attractive to backyard chicken owners (according to size constraints and number of hens housed). Mostly own for self sustainability, health, and humane purposes—will allow for benefits without the hassle Owners have even cited lack of “chicken sitters” as a challenge—will resolve this issue If scaled up, attracts both small and industrial farm owners. Will decrease manual labor cost by maximizing efficiency and limiting human error Must ensure fully reliable system particularly in larger scale case For manufacturers, design must be practical (feasible) and easily understood as well as inexpensive Scaled up would require maintenance workers (specifically to larger scale) Product must ensure safety and ease of adjustments Distributors will require sturdiness of the product to prevent from common fault during distribution Ease of portability also required
  3. Base load- everything but cooler
  4. Explain what this percentage means Note throughout the weeks of testing battery capacity has never been an issue –even when running the cooler
  5. Explain what this percentage means Note throughout the weeks of testing battery capacity has never been an issue –even when running the cooler