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CADWELD Welded
Electrical Connections
Metric
®

CADWELD PLUS
The Standard by which all others are measured
CADWELD® PLUS is a revolutionary
system that simplifies the process
for exothermically welded
connections.
Reliable – CADWELD® connections
consistently perform the best in
independent IEEE® 837 tests.
Innovative – CADWELD PLUS offers
easy ignition and increases flexibility
in hard-to-reach areas.
Easy to Use – CADWELD PLUS
connections require fewer parts, no
starting material and no cumbersome
tools.
®
Most Experienced – ERICO, the
recognized leader in grounding and
bonding.

CADWELD PLUS is the
ultimate exothermic
welded connection

Space-saving packaging
ships and stores easily

IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Incorporated

www.erico.com
Table of Contents
Ordering Information . . . . . . . . . . . . . . . . . . . . . . 1
The CADWELD® Mould Numbering System . . . . 2-3
Metric to Imperial Conversion Chart . . . . . . . . . . . 4
CADWELD – Technical Advantages . . . . . . . . . . 5-6
Technical Information . . . . . . . . . . . . . . . . . . . . . . 7
CADWELD® PLUS . . . . . . . . . . . . . . . . . . . . . . . . . 8
CADWELD® MULTI . . . . . . . . . . . . . . . . . . . . . . 9-10
Horizontal Connection – SS. . . . . . . . . . . . . . . . . 11
Horizontal Tee – TA . . . . . . . . . . . . . . . . . . . . . . . 12
Horizontal X – XA/XB . . . . . . . . . . . . . . . . . . . . . 13
Parallel Horizontal – PT . . . . . . . . . . . . . . . . . . . . 14
Horizontal Steel Surface – HA/HS . . . . . . . . . . . . 15
Vertical Steel Surface – VS. . . . . . . . . . . . . . . . . . 16
Studs – HX/HV . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Busbar Tape – BA/BB . . . . . . . . . . . . . . . . . . . . . . 18
Busbar Tape – BM/BQ . . . . . . . . . . . . . . . . . . . . . 19
Cable to Busbar Tape – LE . . . . . . . . . . . . . . . . . 20
Busbar Tape – EB . . . . . . . . . . . . . . . . . . . . . . . . 21
Busbar Tape – BW/CG . . . . . . . . . . . . . . . . . . . . . 22
Cable to Busbar Tape – L J. . . . . . . . . . . . . . . . . . 23
Copper Lugs – LA . . . . . . . . . . . . . . . . . . . . . . . . 24
Copper Lugs – GL . . . . . . . . . . . . . . . . . . . . . . . . 25
Cable to Ground Rod – GR . . . . . . . . . . . . . . . . . 26
Cable to Ground Rod – GT . . . . . . . . . . . . . . . . . 27
Cable/Tape to Ground Rod – GY/LQ . . . . . . . . . . 28
Tape to Ground Rod – CP/CN . . . . . . . . . . . . . . . 29
Cable to Ground Rod
CADWELD® ONE SHOT – GR/GT . . . . . . . . . . . . . 30

Ground Rod Splice – GB . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cable to Rebar – RR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cable to Rebar – RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cable/Busbar Tape to Rebar – RJ . . . . . . . . . . . . . . . . . . . 34
CADWELD Cast Ground Plates. . . . . . . . . . . . . . . . . . . . . 35
Aircraft Grounding Receptacles . . . . . . . . . . . . . . . . . . . . 36
Other Cable to Cable Connections . . . . . . . . . . . . . . . . . 37
Other Cable to Ground Rods or Other Connections. . . . . 38
Other Cable to Steel or Cast Iron Connections. . . . . . . . . 39
Other Cable to Busbar or Lug Connections . . . . . . . . . . . 40
Other Busbar to Busbar Connections . . . . . . . . . . . . . . . . 41
Other Busbar Connections . . . . . . . . . . . . . . . . . . . . . . . 42
Other Rebar Connections. . . . . . . . . . . . . . . . . . . . . . . . . 42
Cable to Copper Tube Connections . . . . . . . . . . . . . . . . . 43
Busbar to Ground Rods Connections . . . . . . . . . . . . . . . . 43
Copper Tube to Ground Rods Connections . . . . . . . . . . . 44
Copper Tube to Copper Tube Connections . . . . . . . . . . . 44
Copper Tube to Busbar or Lugs Connections . . . . . . . . . . 44
Material, Tools and Accessories
Adapting Moulds to Fit Conductors . . . . . . . . . . . . . . . . . 45
Cable and Work Surface Preparation . . . . . . . . . . . . . . . . 46
Mould Care and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Mould Fastening and Mounting . . . . . . . . . . . . . . . . . 48-49
Ground Rod Specialty Tools . . . . . . . . . . . . . . . . . . . . . . . 50
Other Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51
Tool Kits / Tool Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Reference Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

How to Order CADWELD Products
This catalog lists popular CADWELD connections. Look in the index for the connection you need. If
you cannot find the connection you need, contact ERICO® or your local distributor or agent. Only the
most popular CADWELD connections are listed in this catalog. We have designed over 45,000
connections and “specials” are designed every day.

1.

What connection do you require?
Available connections are listed in the pictorial index which also shows the degree of difficulty
in making the connection, and ease of mould cleaning. We strongly recommend that
wherever possible you use moulds listed in this catalog. After selecting the connection, turn to
the appropriate page and select the mould, welding material and tools you need.

2.

What are the conductor sizes?
This catalog covers connections between solid or concentric stranded copper conductors,
and busbars to each other, to lugs, to ground rods, to rebar, to rail and to special grounding
accessories. For sizes not listed, contact your local CADWELD distributor, agent, or ERICO.
Note: Other publications describe connections to conductors of copperclad, high voltage
copper, aluminium, busbar, lightning protection cable, steel cable, etc.

3.

You must have the following to make a weld:
1.

Mould to fit your conductors.

2.

Welding material required by your mould.

3.

Handle clamps or frame.

4.

CADWELD® PLUS Control Unit or Flint Ignitor.

5.

Lugs, sleeves, packing material listed on the page with the mould.

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1
The CADWELD® Mould Numbering System
The CADWELD® Mould Part Number gives, in code, the complete information of the mould
– type of connection, mould price key, and conductor size(s).

XXX-XXXX
Mould
Type

Code for
Tap Conductor
Mould Price
Key

Code for
Main or Run
Conductor

EXAMPLES
TAC-Y6Y4
Price
Key
C
Type
TA

GTC-P143Y6
Price
Key
C

70 mm2
Tap

120 mm2
Run

Type
GT

SSC-Y4

VSC-Y2-V76
Price
Key
C

Price
Key
C

120 mm2
Tap
Type
SS

14.2 mm
Copper Clad
Ground Rod

70 mm2
Tap

Type
VS

Vertical
Pipe

76 mm
Cable
35 mm2 Diameter
Pipe

Certain tools may be required for various connections.
If required, these tools are listed on the same page as the connection and in Section A.
• Some tools listed in Section A can save you a lot of time.
• Also refer to A9E, Contractor Tips, to make your job easier, and learn about labor saving ideas.
For other CADWELD literature, videos and software, See Page 50.
For all your connection needs – we’re only a phone call away. See back cover for a
complete listing of ERICO® offices or call your local CADWELD distributor or agent.

REQUIRED TOOLS SUMMARY
Required tools are listed with each mould. For your reference, handle clamps and/or frame are summarized below.
MOULD

REQUIRED

A*

Includes frame with handle

C, Q & R

Requires L160

D, F & Z

Requires L159

E*

Includes frame but also requires L160

J*

Includes frame but also requires L159

K*, M* & V*

Includes frame with handles

* To order mould only - without handles or frame - add suffix “M” to mould part number.

2

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The CADWELD® Mould Numbering System
COMMON REFERENCE FOR CABLE DIAMETERS
Nominal Area

Concentric Cable

(mm2)

Strand

Diameter Range (mm)

Cable Size Code

6
10
16
25
25
35
35
50
70
95
95
120
120
150
185
240
300

7/1.07
7/1.37
7/1.73
7/2.16
19/1.32
7/2.54
19/1.55
19/1.85
19/2.18
19/2.57
37/1.83
37/2.03
19/2.84
37/2.29
37/2.54
37/2.90
61/2.51

3,21
4,12
5,18
6,48
6,60
7,62
7,75
9,27
10,90
12,80
12,80
14,21
14,20
16,00
19.80
20,30
22,60

A7
W2
W3
Y1
Y1
Y2
Y2
Y3
Y4
Y5
Y5
Y6
Y6
Y7
Y8
Y9
Y0

For other cable sizes or different stranding, please contact your local CADWELD® distributor, agent or ERICO®.

BUSBAR / TAPE KEY
Thickness (mm)

CADWELD Code

Width (mm)

CADWELD Code

2
3
3,5
4
5
6
8
10

BA
CA
DA
EA
FA
PA
GA
HA

20
25
30
35
40
50
60
80
100

H
J
K
V
L
M
N
P
Q

Ground Rods
Size
CADWELD Code

Size

Rebar
CADWELD Code

7 mm
10 mm

P070
P100

10 mm
12 mm

51
52

12.7 mm

P128

16 mm

53

14 mm

P140

20 mm

92

14.2 mm

P143

22 mm

55

15 mm

P150

25 mm

56

16 mm

32 mm

58

P172

36 mm

59

19 mm

P190

40 mm

83

20 mm
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P160

17.2 mm

P200
3
Metric to Imperial Conversion Chart
Metric Cables
Area
Cross sectional area
mm2 (SQMM)

Metric
Cable
Code

US Equivalent
mm

AWG/MCM
Size

Diameter
Inch

2.0 Concentric
–
1.8
3.5 Concentric
G8
2.4
w/B1331H sleeve (0.106 ID) - (2.69 mm)
4 Solid
G9
2.5
6 Solid
H5
3.1
5.5 Concentric
B5
3.0
w/B1331K sleeve (0.140 ID) - (3.56 mm)
8.0 Concentric
E0
3.6
10 Solid
–
3.8
10 Concentric
W2
4.2
14 Concentric
B0
4.8
w/B1331H sleeve (0.106 ID) - (5.38 mm)
16 Solid
4.5
16 Concentric
W3
5.2
22 Concentric
A8
6.0
25 Solid
W5
5.6
25 Concentric
Y1
6.4
25 Ropelay
X1
–
30 Concentric
A6
6.9
35 Solid
W7
6.7
35 Concentric
Y2
7.7
35 Ropelay
X2
–
38 Concentric
D5
7.8
40 Concentric
E5
8.4
50 Solid
W6
8.0
50 Concentric
Y3
9.0
50 Ropelay
X3
–
55 Concentric
G5
9.6
60 Concentric
L9
10.0
70 Solid
W8
10.0
70 Concentric
Y4
10.9
70 Ropelay
–
–
80 Concentric
R4
11.5
95 Concentric
Y5
12.6
95 Ropelay
X5
–
100 Concentric
X4
13.0
120 Concentric
Y6
14.2
120 Ropelay
X6
–
125 Concentric
R6
14.5
150 Concentric
Y7
16.1
150 Ropelay
X7
–
160 Concentric
V7
–
185 Concentric
Y8
17.7
185 Ropelay
X8
–
200 Concentric
D7
18.2
240 Concentric
Y9
20.3
240 Ropelay
X9
–
250 Concentric
V9
20.7
300 Concentric
Y0
22.5
300 Ropelay
X0
–
315 Concentric
V0
–
325 Concentric
S4
23.4
400 Concentric
V1
26.2
400 Ropelay
V6
–
500 Concentric
P9
28.8
500 Ropelay
W4
–
600 Concentric
R9
31.9
625 Concentric
W9
32.8
625 Ropelay
W0
–
725 Concentric
R0
35.2
800 Concentric
X8
36.8
800 Ropelay
V2
–
850 Concentric
Q1
37.6
1000 Concentric
V3
41.6
1000 Ropelay
V4
–

AWG/MCM
Cable Code

Diameter
Inch
mm
0.0726
0.0915

–

–
–
–

–

–

#10 Solid
#8 Solid
#10 Concentric

1A
1D
1B

0.102
0.128
0.116

2.6
3.25
2.95

0.071
0.095

#14 Concentric
#12 Concentric

1.84
2.3

0.0984
0.122
0.118

–

–

–

–

0.142
0.150
0.162
0.189

#8 Concentric
#6 Solid
#7 Concentric
#6 Concentric

1E
1G
7L
1H

0.146
0.162
0.164
0.184

3.7
4.1
4.2
4.7

–

–

–

–

0.177
0.204
0.236
0.220
0.260

#4 Solid
#5 Concentric
#4 Concentric
#3 Solid
#3 Concentric

1K
3Y
1L
1P
1Q

0.204
0.205
0.232
0.229
0.260

5.2
5.2
5.9
5.8
6.6

–

–

–

–

–

0.276
0.264
0.305

#2 Concentric
#2 Solid
#2 Concentric

1V
1T
1V

0.292
0.258
0.292

7.4
6.6
7.4

–

–

–

–

–

#2 Concentric
#1 Concentric
1/0 Solid
1/0 Concentric

0.315
0.331
0.315
0.354

1V
1Y
2B
2C

0.292
0.332
0.325
0.373

7.4
8.4
8.3
9.5

–

–

–

–

–

0.378
0.394
0.394
0.430

1/0 Concentric
2/0 Concentric
3/0 Solid
2/0 Concentric

2C
2G
2K
2G

0.373
0.419
0.410
0.419

9.5
10.6
10.4
10.6

–

–

–

–

–

3/0 Concentric
4/0 Concentric

0.453
0.505

2L
2Q

0.470
0.528

–
12.0
13.4

–

–

–

–

–

4/0 Concentric
250MCM

0.512
0.567

2Q
2V

0.528
0.575

13.4
14.6

–

–

–
–

–
–

3D

0.681

–

–

400MCM
500MCM

0.717
0.801

14.6
16.0

–

–

–

0.575
0.630

350MCM

0.700

–

2V
3A

–
–

–
–

–

250MCM
300MCM

0.571
0.634

3H
3Q

0.728
0.813

–
–
17.3

–
18.5
20.7

–

–

–

0.813
0.893

20.7
22.7

–
–

–
–

–
–

700MCM
800MCM

0.922
1.03

–

3Q
3X

–
–

–
–

–

500MCM
600MCM

0.815
0.891

4G
4Q

0.964
1.031

24.5
26.2

–

–

–

–

1000MCM

1.13

4Y

1.152

–

–

–

–

1200MCM
1250MCM

1.26
1.29

5G
5J

1.263
1.289

–
29.3

–
32.1
32.7

–

–

–

–

1400MCM
1600MCM

1.39
1.45

5Q
5X

1.364
1.459

34.6
37.1

–

–

–

–

1.48
1.64

1700MCM
2000MCM

7G
7G

1.506
1.632

38.2
41.5

–

–

–

–

–

–

2

F.1 - Metric Cable Sizes and Code, in Square Millimeters (MM ), abbrev. (QMM)

4

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CADWELD® - Technical Advantages
THE CADWELD® WELD
• Has a current-carrying capacity equal to that
of the conductor
• Creates a permanent bond that withstands
repeated fault currents and will not loosen,
deteriorate or increase in resistance
• Consistently performs the best in
independent IEEE® 837 tests
• Is easy to check visibly for quality

RELIABILITY
As the molecular bond eliminates the concept
of surface contact, an electrolyte cannot penetrate
between the conductors and cause oxidation and
deterioration in the course of time.

CORROSIVE ENVIRONMENTS

The melting temperature of CADWELD
connection is higher than the melting temperature
of copper (1082°C). For this reason, in the
event of abnormal heating due to a high fault
current, the conductor is destroyed before the
connection.

CONDUCTIVITY
The CADWELD connections form a solid bond
around the conductors assuring continuity. The
cross sectional area of the weld has greater
current carrying capacity than the conductors.

PERFORMANCE
Standard CADWELD welds have a cross
section greater than that of the conductors
to be joined, which compensates for the
difference in resistivity between the
conductor and the welding material.
Consequently, under fault conditions the
weld will always remain cooler than the
conductor.
If special applications do not allow for the
required increase in cross section to be
employed, the use of the formula:
R = p x l and V= R x l
S
will make it possible to define precisely the
resistance of the CADWELD® weld.

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This accelerated ageing test, carried out
in a saline environment at a controlled
temperature, demonstrates that
CADWELD® welds retain all their electrical properties during the period of
the test whereas the resistance of
mechanical connections increase with
time and this alters their conductive
properties.
CADWELD's exceptional performance
is due to its reliability resulting from
the molecular bond.

SET CABLE/CABLE
2 SAMPLES

MECHANICAL
2 SAMPLES

SET
CABLE/CABLE
4 SAMPLES

END 4 SAMPLES CADWELD
CABLE/CABLE

TIME IN YEARS

ABILITY TO WITHSTAND HIGH
CURRENT

CORROSION TEST

RELATIVE RESISTANCE

This reliability is of particular interest for humid
or chemical environments or for bonds directly
buried in the ground.

3 SAMPLES
Comparison between CADWELD
CADWELD
Bonded Connection and Mechanical
Connection CADWELD Weld (Metal A)
(Metal B).
The CADWELD bonded connection provides permanent conductivity over the
whole of the section due to molecular bonding between the metal surfaces.

Comparison between CADWELD® Bonded Connection and Mechanical Connection

CADWELD WELD
(Metal A)

(Metal B)

The CADWELD bonded connection provides
conductivity over the whole of the
section due to molecular bonding
between the metal surfaces.

5

MECHANICAL
CRIMPED CONNECTION
Line of current

Actual Contact Surface

The mechanical connection presents a significant
difference between the apparent contact surface
and the actual surface.
CADWELD® - Technical Advantages
GROUNDING SYSTEM – CONDUCTORS AND CONNECTORS
IEEE® Std. 80-1986, Guide for Safety in
Substation Grounding, uses a fusing formula
as the basis for selecting minimum
conductor size to avoid fusing (melting)
under fault conditions.

The grounding conductor size is based on the
maximum magnitude and duration of available
fault current, and on the type of connections
being used in the grounding system.

This formula can be simplified to the following:
A = Conductor size in mm2
K = Constant from the following table
I = RMS fault current in amperes
S = Fault time in seconds
Based on the standard ambient temperature of 40º C.

Where:

A=K•I

S

CONSTANT K FOR ABOVE FORMULA

1083º C
450º C
350º C
250º C

COPPER

COPPERWELD®

COPPERWELD

(Soft Drawn)

(Dead Soft Annealed)

(Dead Soft Annealed)

40%

MAX
TEMP

30%

5.30
6.96
7.67
8.85

6.10
8.04
8.85
10.22

3.55
4.65
5.12
5.90

The temperatures listed above for each material are specified in IEEE Std. 80-1986 to be used for different
types of connecting means;
Pressure type connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
250º to 350º C*
Brazed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
450º C
Exothermic welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1083º C
*Except those that have been tested to and passed the requirements of IEEE Std. 837-1989.

RELATIVE SIZES
+31

Cable
Only

CADWELD®
Connections

+41

Brazed
Connections

Pressure Type
Connections
350°

+66

Pressure Type
Connections
250°

EXAMPLE – 25,000 Ampere, 2 second fault:

CONNECTION TYPE
CADWELD Electrical

CONDUCTOR SIZE
126 mm2 - use 150 mm2

Brazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 mm2 - use 185 mm2
Pressure Type (at 350º C) . . . . . . . . . . . . . . . . . . .181 mm2 - use 185 mm2
Pressure Type (at 250º C) . . . . . . . . . . . . . . . . . . .209 mm2 - use 240 mm2

6

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Technical Information
CADWELD ®
THE MOLECULAR BOND

THE CADWELD® MOULD
USING CADWELD PLUS

CADWELD® EXOTHERMIC CONNECTION
A welding process that eliminates the
connection by forming a molecular bond.
Connections are the weak point of all electrical circuits and especially
earthing circuits subjected to aging and corrosion. The capacity of an
earthing circuit to protect the safety of personnel depends on the quality of
the connections made.
BS 6651 (1992) STATES :
"Any joint other than welded represents a discontinuity in the current
conducting system and is susceptible to variation and failure.”

CADWELD ® – The
Molecular Bond
The CADWELD® process provides a way to produce copper/copper,
copper/galvanized or plain steel, copper/copper clad steel, copper/bronze/brass/stainless steel, steel/steel, molecular bonds with no
external energy or heat source.
The principle consists of bringing together a welding materials and
ignition agent in a suitable graphite mould.
The reduction of copper oxide by aluminium produces molten copper
and aluminium oxide slag at extremely high temperatures.
The shape of the mould, its dimensions, and the size of the welding
material, are all dependent on the items to be welded.

1

Installation Is Easy!

2

4 Simple Steps For Permanently Welded
Electrical Connections
The CADWELD PLUS Control Unit initiates the reaction of
the metal crucible. The standard unit includes a 1.8 meter
(6-foot) high temperature control unit lead. The lead attaches
to the ignition strip using a custom made, purpose-designed
termination clip.

Insert CADWELD PLUS
package into mould

After the termination clip is installed on the ignition strip, the
installer pushes and holds the ignition button to start a charging
and discharging sequence. Within a few seconds the control
unit sends a predetermined voltage to the ignition strip and the
reaction is initiated.

3

Press and hold
operating switch and
wait for the ignition
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7

Attach control unit
termination clip to
ignition strip

4

Open the mould and
remove the expended
steel cup – no special
disposal required
CADWELD® PLUS
CADWELD PLUS for Grounding Applications
CADWELD PLUS
Part Number
15PLUSF20
25PLUSF20
32PLUSF20
45PLUSF20
65PLUSF20
90PLUSF20
115PLUSF20
150PLUSF20
200PLUSF20
250PLUSF20
300PLUSF20
400PLUSF20
500PLUSF20

Article
Number
165700
165701
165702
165703
165704
165705
165706
165707
165708
165709
165710
165711
165712

Size Indentification
Ring Color

Traditional Welding
Material Part Number
(Clear Cap)

Box
Qty.

Black
Red
White
Light Blue
Dark Green
Gray
Orange
Dark Blue
Yellow
Purple
Light Green
Brown
Light Brown

15
25
32
45
65
90
115
150
200
250
use 2 x 150
use 2 x 200
500

20
20
20
20
20
10
10
10
10
10
10
10
10

Baffle Cover Kit

PLUSCU

PLUSCULD
CADWELD PLUS Patent Numbers

6,553,911 6,835,910 6,703,578

Accessories

CADWELD PLUS for Cast Iron Applications
Traditional Welding
Size Indentification Material Part Number
(Orange Cap)
Ring Color

Article
Number

25PLUSXF19
32PLUSXF19
45PLUSXF19
65PLUSXF19

165718
165719
165720
165721

Red
White
Light Blue
Dark Green

Box
Qty.
20
20
20
20

165745

PLUSCULD

165739
165746
165740
165744

MC3X3KIT

165741

MC4X4KIT

8

PLUSCU15L

MC25X3KIT

Gram weight PLUS welding material type i.e. 45PLUSF20

PLUSCU

Article
Description
Number
165738 CADWELD PLUS Control Unit

MC2X2KIT

25XF19
32XF19
45XF19
65XF19

Part Number

PLUSCULD15

CADWELD PLUS
Part Number

165742

CADWELD PLUS Control Unit with
4.6 meters (15 ft.) Lead
CONTROL UNIT Replacement Lead )
1.8 meters (6 ft.)
CONTROL UNIT Replacement Lead
4.6 meters (15 ft.)
Kit, Baffle Cover, Graphite 51 mm X 51 mm (2” X 2”) Mould
Kit, Baffle Cover, Graphite 64 mm X 76 mm (21⁄2” X 3”) Mould
Kit, Baffle Cover, Graphite 76 mm X 76 mm (3” X 3”) Mould
Kit, Baffle Cover, Graphite 102 mm X 102 mm (4” X 4”) Mould

www.erico.com
CADWELD® MULTI

4

Easy steps for multiple, permanently
welded, electrical connections

Step Layer batting and variable
conductor sizes to be
1 welded into dry mould

Step
2

Close mould and drop
metal disk in place

Step Dump welding material
and tap bottom of
3 container to release

the
Step Closeflint cover and ignite
with
ignitor. Open the
4 mould after 10 seconds

starting material

The CADWELD® MULTI combines a versatile mould block and a
range of gaskets (batting) to allow numerous different welded
connections to be produced without the need to change the
mould for each connection type.

The process is similar to the traditional CADWELD® with one distinct
difference... there is no need to change the mould for different
connection types.
The whole process is complete in about one minute. The connection table
details the gasket quantities required for each weld.

CADWELD MULTI Available Items
Description
Part No.
Article No.
Kit for 20 welds, in metallic box
KITCDM01
167780
14” x 13” x 6” (360 x 330 x 160 mm)
Kit for 20 welds using CADWELD PLUS,
KITCDM01
167781
in metallic box (Control Unit sold separately)
PLUS
14” x 13” x 11” (360 x 330 x 280 mm)
Made from the following items which can be ordered separately:
Mould
Handle Clamp
Set of 33 battings/gaskets
Welding material 90*
CADWELD PLUS Welding Material**
Toolset TS-6A, including:

CDM01
FMCDM01
SCDM01
90
90PLUSF20
TS6A

234720
120882
120886
163040
165705
169930

Box
Qty.
1
1

11.50

1
1
1
10
10
1

1.000
1.100
0.200
0.090
0.158
0.490

Qty. in Kit
1
1
2
2 boxes of 10
2 boxes of 10
1

• gloves
• cardcloth brush
• soft brush • flint ignitor

* in KITCDM01 = Traditional CADWELD MULTI Kit
** in KITCDM01PLUS = CADWELD PLUS MULTI Kit

www.erico.com

Unit
Weight (kg)
10.00

9
CADWELD® MULTI
CADWELD® MULTI Connection Capabilities
Copper Cable/Solid to Copper Cable/Solid

• Copper cable/solid sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter

• Copper cable/solid sizes up to #3 (25 mm2) stranded or .26” (6,5 mm) diameter

Copper Cable/Solid/Strip to Rebar

• Copper conductor sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter
• Copper or steel strip/lug sizes up to 1” x .138” (30 x 3,5 mm)
• Rebar sizes up to #3 (10 mm)

Copper Cable/Solid to Copper or Steel Strip/Lug

• Copper conductor sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter
• Copper or steel strip/lug sizes up to 1” x .138” (30 x 3,5 mm)

Copper Strip to Copper Strip

• BB and CG 1” x (.020” - .118”), (30 x 3,5 mm)
• BG and EB 1” x (.020” - .079”), (30 x 3 mm)

Galvanized Steel Strip
to Galvanized Steel Strip

• Galvanized steel strip sizes up to 1” x .138” (30 x 3,5 mm)

10

www.erico.com
Horizontal Connection

SS
HORIZONTAL SPLICE
Splice of horizontal cables.
• Concentric stranded copper cable unless otherwise noted.
• Solid conductor may be copper or Copperweld®.
• Also available are splices of different and mixed cable
sizes. For Copperweld DSA cables, contact ERICO®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

SS

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

SS
CABLE SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

16*
25
35
50
70

SSCW3*
SSCY1
SSCY2
SSCY3
SSCY4

25
32
32
45
65

95
120
150
185

SSCY5
SSCY6
SSCY7
SSCY8

90
115
115
150

240
300

SSCY9
SSCY0

200
2 x 150**

8 mm Ø
10 mm Ø

SSCW6
SSCW8

45
65

*Packing: B112, sleeve
1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
**For CADWELD PLUS use 300PLUSF20

www.erico.com

11

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111
Horizontal Tee

TA
HORIZONTAL TEE CONNECTIONS
Tee of horizontal run and tap cables.
• Concentric stranded copper cable unless otherwise noted.
• Solid conductor can be copper or Copperweld®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

TA

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

TA
CABLE SIZE
(sq mm)
run

MOULD
PART NO.
tap

16*

TACW3W3

32

25
25

25
16*

TACY1Y1
TACY1W3

32
45

35
35
35

35
25
16*

TACY2Y2
TACY2Y1
TACY2W3

45
45
45

50
50
50
50

50
35
25
16*

TACY3Y3
TACY3Y2
TACY3Y1
TACY3W3

90
45
45
45

70
70
70
70
70

70
50
35
25
16*

TACY4Y4
TACY4Y3
TACY4Y2
TACY4Y1
TACY4W3

90
90
45
45
45

95
95
95
95
95
95

95
70
50
35
25
16*

TACY5Y5
TACY5Y4
TACY5Y3
TACY5Y2
TACY5Y1
TACY5W3

115
90
90
90
90
90

T313

181225
181230
165260
165020
140160

B136A
B136B
T394
B265
T111

WELDING
MATERIAL1

16*

165130

CABLE SIZE
(sq mm)
run

MOULD
PART NO.
tap

WELDING
MATERIAL1

120
120
120
120
120

120
95
70
50
35

TACY6Y6
TACY6Y5
TACY6Y4
TACY6Y3
TACY6Y2

150
150
90
90
90

150
150
150
150

150
120
95
70

TACY7Y7
TACY7Y6
TACY7Y5
TACY7Y4

200
150
150
90

185
185
185

185
150
120

TACY8Y8
TACY8Y7
TACY8Y6

200
200
200

240
240
240
240

240
185
150
120

TACY9Y9
TACY9Y8
TACY9Y7
TACY9Y6

2 x 150**
200
200
200

TACW6W6
TACW8W6
TACW8W8

90
90
90

8 mm Ø 8 mm Ø
10 mm Ø 8 mm Ø
10 mm Ø 10 mm Ø

1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
**For CADWELD PLUS use 300PLUSF20

*Packing: B112, sleeve
1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

12

www.erico.com
Horizontal X

XA/XB
XA

HORIZONTAL X CONNECTIONS
XA – Cross of horizontal cables, tap cable cut –
cables in same plane.
XB – Cross of horizontal cables, lapped and not cut.
• Concentric stranded copper cable unless otherwise noted
• Solid conductor may be copper or Copperweld®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

XB

XA
CABLE SIZE
(sq mm)
run
tap

MOULD
PART NO.

CADWELD® PLUS Control Unit or
Flint Ignitor

WELDING
MATERIAL1

25

25

XACY1Y1

45

35
35

35
25

XACY2Y2
XACY2Y1

65
65

50
50

50
35

XACY3Y3
XACY3Y2

90
90

70
70

70
50

XACY4Y4
XACY4Y3

115
115

95
95
95

95
70
50

XACY5Y5
XACY5Y4
XACY5Y3

120
95
70

XACY6Y6
XACY6Y5
XACY6Y4

150
120
95
70

XACY7Y7
XACY7Y6
XACY7Y5
XACY7Y4

250
250
200
200

185
185
185

185
150
120

XACY8Y8
XACY8Y7
XACY8Y6

250
250
250

240
240
240
240

240
185
150
120

XADY9Y9
XADY9Y8
XADY9Y7
XADY9Y6

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

200
200
200

150
150
150
150

SUGGESTED TOOLS

200
150
150

120
120
120

500
2 x 200*
2 x 200*
2 x 150**

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

• B136C cleaning tool supplied with each XB mould.
• All Q price moulds require L160 handle clamp.
• All Z price moulds require L159 handle clamp.

XB
CABLE SIZE
(sq mm)
run
tap

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70
95

25
35
50
70
95

XBCY1Y1
XBCY2Y2
XBQY3Y3
XBQY4Y4
XBQY5Y5

65
90
150
200
250

120
150
185

120
150
185

XBQY6Y6
XBZY7Y7
XBZY8Y8

2 x 150**
2 x 200*
500

240

240

XBZY9Y9

3 x 250***

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20
**For CADWELD PLUS use 300PLUSF20
***For CADWELD PLUS use 750PLUSF20

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20
**For CADWELD PLUS use 300PLUSF20

www.erico.com

165130

ADDITIONAL NOTES

1

1

165738 PLUSCU
165000 T320

13
Parallel Horizontal

PT
PARALLEL HORIZONTAL CONDUCTORS
Parallel through connection of horizontal cables.
• Run conductor is on the bottom of type PT moulds.
• Concentric strand copper cable unless otherwise noted.
• Solid conductor may be copper or Copperweld®.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps

PT

for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

PT

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

CABLE SIZE
(sq mm)
run

MOULD
PART NO.
tap

WELDING
MATERIAL1

25

25

PTCY1Y1

45

35
35

35
25

PTCY2Y2
PTCY2Y1

65
65

50
50

50
35

PTCY3Y3
PTCY3Y2

70
50

PTCY4Y4
PTCY4Y3

95
70
50

PTCY5Y5
PTCY5Y4
PTCY5Y3

120
95
70

PTCY6Y6
PTCY6Y5
PTCY6Y4

150
120
95
70

PTDY7Y7
PTCY7Y6
PTCY7Y5
PTCY7Y4

2 x 150*
250
200
150

185
185
185

185
150
120

PTDY8Y8
PTDY8Y7
PTCY8Y6

2 x 150*
2 x 150*
250

240
240
240
240

240
185
150
120

PTDY9Y9
PTDY9Y8
PTDY9Y7
PTCY9Y6

B136A
B136B
T394
B265
T111

250
200
150

150
150
150
150

182125
182130
165260
165020
140160

200
150
150

120
120
120

T313

115
115

95
95
95

165130

90
65

70
70

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

2 x 200**
2 x 150*
2 x 150*
250

1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 300PLUSF20
**For CADWELD PLUS use 400PLUSF20

14

www.erico.com
Horizontal Steel Surface
HA

HA/HS
HORIZONTAL STEEL SURFACE

Cable on surface

Horizontal concentric copper conductor to flat steel surface
or top of horizontal pipe
• CADWELD® also has a complete product line for cathodic
protection connections. See catalogue CA1A.
• A test weld should be made to check the possibility of
burn-through on thin sections or thin wall pipe.
• Concentric stranded copper cable listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

Handle Clamps*
Flat Surface

for C Price Key Moulds 161000
for D Price Key Moulds 161020
Pipe (curved surface) for C Price Key Moulds
for D Price Key Moulds

HS

CADWELD® PLUS Control Unit or
Flint Ignitor
Cable off surface

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

HA
CABLE SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70
1

L160
L159
B160V
B159V

HAAY1
HAAY2
HAAY3
HAAY4

45
45
45
65

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head
Rasp

165030

T313

182125
182130
165260
165020
140160
162420

B136A
B136B
T394
B265
T111
T321

*Handles are included with A Price Key Moulds.

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

HS
Cable to Steel Pipe (Types HA and HS) –

CABLE SIZE
(sq mm)

WELDING
MATERIAL1

95

HSCY5

115

Cable

Nominal Pipe Diameter

120
150
185

HSCY6
HSCY7
HSCY8

115
150
200

35 mm2 and
Smaller

Less than 350 mm
Greater than 350 mm

Nominal Diameter (mm)
None

240
1

MOULD
PART NO.

HSCY9

200

50 mm2 thru
120 mm2

Less than 760 mm
Greater than 762 mm

Nominal Diameter (mm)
None

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

Use flat surface mould part number with suffix.
Suffix

Example: 35 mm2 cable, on 100 mm diameter pipe HAA-Y2-100
95 mm2 cable on 250 mm diameter pipe HSC-Y5-250

15
Vertical Steel Surface

VS
VERTICAL STEEL SURFACE
Cable down at 45° to vertical steel surface including pipe.
Cable to vertical flat steel surface; cable to side of vertical
or horizontal steel pipe.
• CADWELD® also has a complete product line for cathodic
protection connections.
• Concentric stranded copper cable listed.
• A test weld should be made to check the possibility of
burn through on thin sections or thin wall pipe.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

VS

Article
No.

Part
No.

Handle Clamps
Flat Surface

for C Price Key Moulds
161000 L160
for D Price Key Moulds
161020 L159
Pipe
for C Price Key Moulds
B160V
(to 100 mm dia.) for D Price Key Moulds
B159V
(Pipes 10ø-250 mm dia. add B158)
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

VS
CABLE SIZE
sq mm

WELDING
MATERIAL1

25
35
50
70
95

VSCY1
VSCY2
VSCY3
VSCY4
VSCY5

45
45
90
90
115

120
150
185

VSCY6
VSCY7
VSCY8

115
150
200

240
1

MOULD
PART NO.

VSCY9

Conductor Cleaning Brush
165030
Slag Removal Spade
See CADWELD Table
Mould Cleaning Brush
165260
Cable Clamp
165020
Torch Head
140160
Rasp
162420

200

T313
T394
B265
T111
T321

ADDITIONAL NOTES
For flat vertical surfaces, on an H column or angle, the
following attachment can be used to secure the mould.
for use with L160
B134
for use with L159
B135

Cable to Vertical Steel Pipe –
Use flat surface mould part number; add V and suffix.
Cable

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

Nominal Pipe Diameter

25 mm2 thru
120 mm2

Less than 80 mm
812.8 mm and larger

Suffix
Nominal Pipe Diameter
None

Example: 70 mm2 to 102 mm pipe, VSC-Y4-102V

16

www.erico.com
Studs

HX/HV
STEEL STUDS
Connections of steel studs to steel surfaces. Studs on
grounded structures provide a convenient point of
attachment of temporary protective ground clamps.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

HX

Handle Clamps

Vertical stud to
horizontal steel surface

for C Price Key Moulds
for D Price Key Moulds

CADWELD® PLUS Control Unit or
Flint Ignitor

Article
No.
161000
161020

Part
No.
L160
L159

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

HV

Horizontal stud to
horizontal steel surface

Mould Cleaning Brush
Rasp
Torch Head
Mould Scraper Tool
#65 w/m & smaller
#90 w/m & larger

HX

T394
T321
T111
B136A
B136B

HV

THREAD
DESCRIPTION

MOULD
PART NO.

WELDING
MATERIAL1

THREAD
DESCRIPTION

MOULD
PART NO.

M6
M8
M10
M12
M16
1

165260
162420
140160

HXC-6
HXC-8
HXC-10
HXC-12
HXC-16

25
32
45
45
90

M6
M10
M12
M16

HVC-6
HVC-P100
HVC-P120
HVC-P160

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

17

WELDING
MATERIAL1
25
45
65
115

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
Busbar Tape

BA/BB
COPPER BUSBAR SPLICE
TYPE BA – Horizontal, on-edge, busbar.
TYPE BB – Horizontal busbars.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps

BA

for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

BB

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

BB

BA

BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

65
90

3X25
3X50

BBCCAJ
BBRCAM

90
150

BACEAL
BACEAM

115
115

4X40
4X50

BBCEAL
BBREAM

150
150

5X40
5X50

BACFAL
BACFAM

150
200

5X40
5X50

BBCFAL
BBRFAM

150
200

6X25
6X50

BACPAJ
BACPAM

115
150

6X25
6X50

BBCPAJ
BBRPAM

115
250

BUSBAR
SIZE
3X25
3X50

BACCAJ
BACCAM

4X40
4X50

1

MOULD
PART NO.

WELDING
MATERIAL1

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

18

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com
Busbar Tape

BM/BQ
COPPER BUSBAR
TYPE BM – Tee tap – horizontal busbars.
TYPE BQ – Tee tap down – horizontal, on-edge, busbars.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

BM

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

BQ

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

BQ

BM
BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

3X25
3X50

90
250

3X25
3X50

BQCCAJCAJ
BQCCAMCAM

90
200

4X40
4X50

BMCEALEAL
BMDEAMEAM

150
200

4X40
4X50

BQCEALEAL
BQCEAMEAM

150
200

5X40
5X50

BMCFALFAL
BMDFAMFAM

150
200

5X40
5X50

BQCFALFAL
BQCFAMFAM

150
200

6X25
6X50
1

BMCCAJCAJ
BMDCAMCAM

BMCPAJPAJ
BMDPAMPAM

115
250

6X25
6X50

BQCPAJPAJ
BQDPAMPAM

150
2 x 250*

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 500PLUSF20

19
Cable to Busbar Tape

LE
CABLE TO BUSBAR
Horizontal tee - tap of copper busbar to cable run
• Concentric stranded copper cable as listed
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

LE

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

LE
MOULD
PART NO.

Part
No.

CABLE SIZE
(sq mm)

BUSBAR
(mm)

WELDING
MATERIAL1

16

2x20
2x25
3x20
3x25

LECW3BAH*
LECW3BAJ*
LECW3CAH*
LECW3CAJ*

45
65
65
65

25

2x20
2x25
3x20
3x25
4x25

LECY1BAH
LECY1BAJ
LECY1CAH
LECY1CAJ
LECY1EAJ

45
45
45
45
65

35

2x25
3x20
3x25
4x25

LECY2BAJ
LECY2CAH
LECY2CAJ
LECY2EAJ

2x25
3x20
3x25
4x25

LECY3BAJ
LECY3CAH
LECY3CAJ
LECY3EAJ

65
65
65
90

70

3x25
3x30
4x25
4x30
5x30

LECY4CAJ
LECY4CAK
LECY4EAJ
LECY4EAK
LECY4FAK

90
90
115
115
115

95

3x25
3x30
4x25
4x30
5x30
6x40

LECY5CAJ
LECY5CAK
LECY5EAJ
LECY5EAK
LECY5FAK
LECY5PAL

90
90
150
150
150
200

120

3x25
3x30
4x25
4x30
5x30
6x40

LECY6CAJ
LECY6CAK
LECY6EAJ
LECY6EAK
LECY6FAK
LECY6PAL

165738 PLUSCU
165000 T320

45
45
45
65

50

CADWELD® PLUS Control Unit or
Flint Ignitor

115
115
150
150
200
200

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
* Requires B112 Sleeve

20

www.erico.com
Busbar Tape

EB
BUSBAR TO BUSBAR
Horizontal X - bars flat and in same plane
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

EB

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

EB
BUSBAR
(mm)

MOULD
PART NO.

WELDING
MATERIAL1

3X25
3X30
3X50

115
115
200

4X40
4X50

EBCEAL
EBCEAM

200
250

5X40
5X50

EBCFAL
EBCFAM

250
250

6X25
6X50
1

EBCCAJ
EBCCAK
EBCCAM

EBCPAJ
EBCPAM

200
200

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

21

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111
Busbar Tape

BW/CG
BUSBAR TO BUSBAR
BW - Vertical rising copper busbar to a flat, vertical steel surface
CG - Horizontal tee - tap of copper busbar to busbar run
• A test weld should be made to check the possibility
of burn through when intended for use on thin
sections or thin wall pipe.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

BW

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head
Rasp

CG

165130

T313

182125
182130
165260
165020
140160
162420

B136A
B136B
T394
B265
T111
T321

CG

BW
BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

BUSBAR
SIZE

MOULD
PART NO.

WELDING
MATERIAL1

3X25
3X50

BWCCAJ
BWCCAM

90
150

3X25
3X50

CGCCAJ
CGCCAM

115
200

4X40
4X50

BWCEAL
BWCEAM

200
250

4X25
4X50

CGCEAJ
CGCEAM

150
250

5X40
5X50

BWCFAL
BWDFAM

200
250

5X40
5X50

CGCFAL
CGCFAM

200
250

6X25
6X50

BWCPAJ
BWDPAM

150
2 x 150*

6X25
6X50

CGCPAJ
CGCPAM

150
300

1

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 300PLUSF20

22

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com
Cable to Busbar Tape
LJ

LJ
CABLE TO BUSBAR
Tap of horizontal cable to edge of horizontal, flat busbar.
• Concentric stranded copper cable is listed.
• The minimum distance between adjacent welds is
indicated as “C” dimension.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

LJ
BUSBAR
(mm)

CADWELD® PLUS Control Unit or
Flint Ignitor

6 x 40 &
WIDER

1

LJCCAJY2
LJCCAJY3
LJCCAJY4

45
90
90

35
50
70
95

LJCEALY2
LJCEALY3
LJCEALY4
LJCEALY5

45
90
90
90

LJCEALY6
LJCEALY7
LJCEALY8
LJCEALY9

WELDING
MATERIAL1

35
50
70
95

LJCFALY2
LJCFALY3
LJCFALY4
LJCFALY5

65
90
90
90

LJCFALY6
LJCFALY7
LJCFALY8
LJCFALY9

115
115
150
200

35
50
70
95

LJCPALY2
LJCPALY3
LJCPALY4
LJCPALY5

65
90
90
90

LJCPALY6
LJCPALY7
LJCPALY8
LJCPALY9

SUGGESTED TOOLS

90
115
150
150

120
150
185
240

5 x 40 &
WIDER

35
50
70

120
150
185
240

4 x 40 &
WIDER

MOULD
PART NO.

120
150
185
240

3 x 25

CABLE
SIZE
(sq mm)

115
115
150
200

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

165738 PLUSCU
165000 T320

23

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111
Copper Lugs

LA
COPPER LUGS (METRIC)
• Lugs and connections for equipment and structures.
Ideal for power utility applications.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

LA

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps

LA

for C Price Key Moulds
for D Price Key Moulds

CABLE SIZE BUS OR LUG
(sq mm)
SIZE (mm)
16

MOULD
PART NO.

WELDING
MATERIAL1

x
x
x
x

20
25
20
25

LAC-W3-BAH
LAC-W3-BAJ
LAC-W3-CAH
LAC-W3-CAJ

32
32
45
45

25

2
3
3
4

x
x
x
x

25
20
25
25

LAC-Y1-BAJ
LACY1-CAH
LAC-Y1-CAJ
LAC-Y1-EAJ

45
45
45
65

35

2
3
3
4

x
x
x
x

25
20
25
25

LAC-Y2-BAJ
LACY2-CAH
LAC-Y2-CAJ
LAC-Y2-EAJ

2
3
3
4

x
x
x
x

25
20
25
25

LAC-Y3-BAJ
LAC-Y3-CAH
LAC-Y3-CAJ
LAC-Y3-EAJ

3
3
4
4
5

x
x
x
x
x

25
30
25
30
30

LAC-Y4-CAJ
LAC-Y4-CAK
LAC-Y4-EAJ
LAC-Y4-EAK
LAC-Y4-FAK

65
65
65
65
90

95

3
3
4
4
5

x
x
x
x
x

25
30
25
30
30

LAC-Y5-CAJ
LAC-Y5-CAK
LAC-Y5-EAJ
LAC-Y5-EAK
LAC-Y5-FAK

65
90
90
90
90

120

3
3
4
4
5

x
x
x
x
x

25
30
25
30
30

LAC-Y6-CAJ
LAC-Y6-CAK
LAC-Y6-EAJ
LAC-Y6-EAK
LAC-Y6-FAK

SUGGESTED TOOLS

45
45
45
65

70

165738 PLUSCU
165000 T320

45
45
45
45

50

1

2
2
3
3

CADWELD® PLUS Control Unit or
Flint Ignitor

90
90
90
90
90

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

24

www.erico.com
Copper Lugs

GL
COPPER LUGS
• Lugs and connections for equipment and structures.
Ideal for power applications.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

GL

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

1-HOLE

CADWELD® PLUS Control Unit or
Flint Ignitor

T

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

31.75
mm
min.
14.29 mm D.

W

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111

15.875
mm
®

NEMA Drilled Lugs-B-121 Series

GL

All lugs are tin plated copper.

CABLE
MOULD WELDING LUG SIZE
SIZE
PART NO. MATERIAL1
TXW
(sq mm)
(mm)

2-HOLE

25
35
50
70
95

76.2 mm min.
14.29 mm D.

44.45
mm

1

GLCCEY1
GLCCEY2
GLCCEY3
GLCCEY4
GLCDEY5

32
32
45
45
65

3.18
3.18
3.18
3.18
4.76

x
x
x
x
x

25.4
25.4
25.4
25.4
25.4

B-121-CE
B-121-CE
B-121-CE
B-121-CE
B-121-DE

B-122-CE
B-122-CE
B-122-CE
B-122-CE
B-122-DE

120
150
185
240

T

W

GLCDEY6
GLCEEY7
GLCEEY8
GLCEGY9

65
90
90
150

4.76
6.35
6.35
6.35

x
x
x
x

25.4
25.4
25.4
38.1

B-121-DE
B-121-EE
B-121-EE
B-121-EG

B-122-DE
B-122-EE
B-122-EE
B-122-EG

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

15.875 mm

NEMA Drilled Lugs-B-122 Series

www.erico.com

GL LUG NUMBER
1 HOLE
2 HOLE

25
Cable to Ground Rod

GR
CABLE TO GROUND ROD
• Single cable to top of ground rod. Concentric strand
copper cable unless otherwise noted. For copperclad,
galvanized, stainless clad or stainless steel ground rods.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

GR

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

GR
GROUND
ROD SIZE
Dia. (mm)

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

GRCP128Y1
GRCP128Y2
GRCP128Y3
GRCP128Y4

65
65
65
90

95
120
150
185

GRCP128Y5
GRCP128Y6
GRCP128Y7
GRCP128Y8
GRCP143Y1
GRCP143Y2
GRCP143Y3
GRCP143Y4
GRCP143Y5
GRCP143Y6
GRCP143Y7
GRCP143Y8
GRCP143Y9
GRCP173Y1
GRCP173Y2
GRCP173Y3
GRCP173Y4
GRCP173Y5
GRCP173Y6
GRCP173Y7
GRCP173Y8
GRCP173Y9

B136A
B136B
T394
B265
T329
T111

90
90
90
90

95
120
150
185
240

182125
182130
165260
165020
165260
140160

90
90
115
150
250

25
35
50
70

T313

65
90
90
90

95
120
150
185
240

165130

90
90
115
115

25
35
50
70

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

90
90
115
115
150

12.7

14.2

17.2

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

26

www.erico.com
Cable to Ground Rod

GT
CABLE TO GROUND ROD
• Through cable to top of ground rod. Connections are for
concentric strand copper cable unless otherwise noted.
For copperclad, galvanized, stainless clad or stainless
steel ground rods.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

GT

CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS

GT
GROUND
ROD SIZE
Dia. (mm)

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

GTCP128Y1
GTCP128Y2
GTCP128Y3
GTCP128Y4

90
90
90
90

95
120
150
185

GTCP128Y5
GTCP128Y6
GTCP128Y7
GTCP128Y8

115
150
150
200

25
35
50
70

GTCP143Y1
GTCP143Y2
GTCP143Y3
GTCP143Y4

90
90
90
115

95
120
150
185
240

GTCP143Y5
GTCP143Y6
GTCP143Y7
GTCP143Y8
GTCP143Y9

115
150
200
200
250

25
35
50
70

GTCP173Y1
GTCP173Y2
GTCP173Y3
GTCP173Y4

90
90
90
115

95
120
150
185
240

GTCP173Y5
GTCP173Y6
GTCP173Y7
GTCP173Y8
GTCP173Y9

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

115
150
200
200
250

12.7

14.2

17.2

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com

27

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111
Cable/Tape to Ground Rod

GY/LQ
CABLE TO GROUND ROD
• Through cable to side of ground rod.
• Concentric strand copper cable unless otherwise noted.
• Ground rods can be copperclad, galvanized, stainless
clad or stainless steel.
• Bold letter in mould part number is the price key.

NEW

ce
Two-pie
mould

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

GY

SUGGESTED TOOLS

GY
GROUND CABLE
ROD SIZE
SIZE
Dia. (mm) (sq mm)

165738 PLUSCU
165000 T320

MOULD
PART NO.

WELDING
MATERIAL1

25
35
50
70

GYRP128Y1
GYRP128Y2
GYRP128Y3
GYRP128Y4

90
90
115
115

95
120
150
185

GYRP128Y5
GYRP128Y6
GYRP128Y7
GYRP128Y8

150
150
200
200

25
35
50
70

GYRP143Y1
GYRP143Y2
GYRP143Y3
GYRP143Y4
GYRP143Y5
GYRP143Y6
GYRP143Y7
GYRP143Y8
GYFP143Y9

150
150
200
250
2 x 200*

25
35
50
70

GYRP173Y1
GYRP173Y2
GYRP173Y3
GYRP173Y4

90
90
115
150

95
120
150
185
240

GYRP173Y5
GYRP173Y6
GYRP173Y7
GYFP173Y8
GYFP173Y9

150
250
250
2 x 200*
2 x 200*

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111

90
90
115
115

95
120
150
185
240

Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

12.7

LQ

14.2

LQ
GROUND ROD SIZE
Diam. (mm)

BUSBAR
SIZE (mm)

MOULD
PART NO.

WELDING
MATERIAL1

12.7

3 x 25

LQE-P128-CAJ

200

14.2

3 x 25

LQE-P143-CAJ

200

17.2

3 x 25

LQE-P173-CAJ

2 x 200*

17.2

1

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20

1
For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
*For CADWELD PLUS use 400PLUSF20

28

www.erico.com
Tape to Ground Rod

CP/CN
BUSBAR TO GROUND ROD
TYPE CP - Through busbar to top of ground rod.
TYPE CN - Busbar tap to top of ground rod.
• Ground rods can be copperbonded, copperclad,
galvanized, stainless steel or stainless steel clad.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

CP

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds
CADWELD® PLUS Control Unit or
Flint Ignitor

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
Torch Head

CN
CP
GROUND ROD SIZE
(sq mm dia)

BUSBAR
(mm)

MOULD
PART NO.

WELDING
MATERIAL

12.7
14.2
17.2

2 x 30

CPCP128BAK
CPCP148BAK
CPCP178BAK

115
115
115

12.7
14.2
17.2

3 x 25

CPCP128CAJ
CPCP142CAJ
CPCP172CAJ

150
115
200

12.7
14.2
17.2

6 x 50
(or wider)

CPCP128PAM
CPCP142PAM
CPCP172PAM

150
200
250

GROUND ROD SIZE
(sq mm dia)

BUSBAR
(mm)

MOULD
PART NO.

WELDING
MATERIAL

12.7
14.2
17.2

2 x 30

CNCP128BAK
CNCP148BAK
CNCP178BAK

115
115
150

12.7
14.2
17.2

3 x 25

CNCP128CAJ
CNCP142CAJ
CNCP172CAJ

CN

12.7
14.2
17.2

6 x 50
(or wider)

CNCP128PAM
CNCP142PAM
CNCP172PAM

90
150
150
200
250
2 x 150*

* For CADWELD PLUS use 300PLUSF20
www.erico.com

29

165130

T313

182125
182130
165260
165020
140160

B136A
B136B
T394
B265
T111
Cable to Ground Rod CADWELD® ONE SHOT

GR/GT

CABLE TO GROUND ROD USING
CADWELD ONE SHOT CONNECTIONS
For both plain or threaded copperclad and galvanized
steel or stainless steel rods. The CADWELD ONE SHOT
case is a ceramic disposable body replacing the familiar
semi-permanent graphite mould and associated handle
clamp. Everything required is included except control unit.
Meets NEC® requirements

GT

GR

REQUIRED TOOLS

CADWELD® ONE SHOT connections are
available in standard packages of 6 each.

Article
No.
CADWELD® PLUS Control Unit or
Flint Ignitor

Part
No.

165738 PLUSCU
165000 T320

SUGGESTED TOOLS
Cable Cleaning Brush
File
Torch Head

GROUND
ROD SIZE
Dia. (mm)

12.7

14.2

17.2

165030
165260
140160

T313
T329
T111

PART NUMBER
CONDUCTOR
SIZE (mm2)

TYPE GR1

8-10
14-22
25
30-38

GR1-141G
GR1-141L
GR1-141Q
GR1-141V

GT1 -141G
GT1 -141L
GT1-141Q
GT1 -141V

8-10
14-22
25
30-38
50-60
70 sq mm

GR1-161G
GR1-161L
GR1-161Q
GR1-161V
GR1-162C
GR1-162G

GT1-161G
GT1-161L
GT1-161Q
GT1-161V
GT1-162C

8-10
14-22
25
30-38
50-60
70 sq mm

GR1-181G
GR1-181L
GR1-181Q
GR1-181V
GR1-182C
GR1-182G

GT1-181G
GT1-181L
GT1-181Q
GT1-181V
GT1-182C

TYPE GT1

1

For CADWELD PLUS ONE SHOT add suffix “PLUS” following the above
part number

30

www.erico.com
Ground Rod Splice

GB
GROUND ROD SPLICE
• CADWELD® ground rod splices are very strong and use
the proven corrosion resistant CADWELD connection.
• CADWELD ground rod splices are available for
copperclad, galvanized or stainless ground rods.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Article
No.

Part
No.

161000
161020

L160
L159

Handle Clamps
for C Price Key Moulds
for D Price Key Moulds

GB

CADWELD® PLUS Control Unit or
Flint Ignitor
Ground Rod Splice Clamp

165738 PLUSCU
165000 T320
B120

SUGGESTED TOOLS
Conductor Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
Cable Clamp
File
Torch Head

165130

T313

182125
182130
165260
165020
165260
140160

B136A
B136B
T394
B265
T329
T111

B120

GB
GROUND
ROD SIZE
Dia. (mm)
12.7
14.2
17.2

MOULD
PART NO.
HDGBC14
HDGBC16
HDGBC18

WELDING
MATERIAL
250*
2 x 150**
2 x 200***

*For CADWELD PLUS use 250PLUSF20
**For CADWELD PLUS use 300PLUSF20
***For CADWELD PLUS use 400PLUSF20

161750

Ground Rod Splice Clamp
The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly
positioning the rods and mould while splicing the rods. (Type HDGB Connection).

www.erico.com

31
Cable to Rebar

RR
CABLE TO REBAR
Horizontal cable tap to horizontal rebar.
• Rebar material characteristics and location of weld
must be considered when selecting connections to rebar.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Handle Clamps

RR

for C Price Key Moulds
for D Price Key Moulds

Article
No.
161000
161020

Part
No.
L160
L159

CADWELD® PLUS Control Unit or
165738 PLUSCU
Flint Ignitor
165000 T320
Packing Material One required for each connection see tables below

SUGGESTED TOOLS
Cable Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
File
Torch Head

165030

T313

182125
182130
165260
165260
140160

B136A
B136B
T394
T329
T111

RR
REBAR
SIZE
Diam
(mm)

CABLE
SIZE
(sq mm)

12

25
35
50
70
95

RRA52Y1
RRA52Y2
RRC52Y3
RRC52Y4
RRC52Y5

45
45
90
90
115

B143A
B143A
B141A
B141A
B141A

16

1

REBAR
SIZE
Diam
(mm)

MOULD WELDING PACKING
PART NO. MATERIAL1 MATERIAL

25
35
50
70
95

RRA53Y1
RRA53Y2
RRC53Y3
RRC53Y4
RRC53Y5

45
45
90
90
115

B143A
B143A
B141A
B141A
B141A

22

25

32

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
1

32

CABLE
SIZE

MOULD
WELDING PACKING
PART NO. MATERIAL1 MATERIAL

(sq mm)
35
50
70
95

RRA55Y2
RRH55Y3
RRH55Y4
RRH55Y5

45
90
90
115

B143B
B144C
B144C
B144A

35
50
70
95

RRA56Y2
RRH56Y3
RRH56Y4
RRH56Y5

45
90
90
115

B143B
B144C
B144C
B144A

50
70
95

RRH58Y3
RRH58Y4
RRH58Y5

90
90
115

B144C
B144C
B144A

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

www.erico.com
Cable to Rebar

RD
CABLE TO REBAR
X-connection horizontal cable to horizontal rebar.
• Rebar material characteristics and location of weld
must be considered when selecting connections to rebar.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS
Handle Clamps

RD

for C Price Key Moulds
for D Price Key Moulds

Article
No.
161000
161020

Part
No.
L160
L159

CADWELD® PLUS Control Unit or
165738 PLUSCU
Flint Ignitor
165000 T320
Packing Material One required for each connection see tables below

SUGGESTED TOOLS
Cable Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
#90 w/m & larger
Mould Cleaning Brush
File
Torch Head

165030

T313

182125
182130
165260
165260
140160

B136A
B136B
T394
T329
T111

RD
REBAR CABLE
SIZE
SIZE
Diam (sq mm)
(mm)

12

16

1

25
35
50
70
95
25
35
50
70
95

MOULD
WELDING
PART NO. MATERIAL1

RDC52Y1
RDC52Y2
RDM52Y3
RDM52Y4
RDM52Y5
RDC53Y1
RDC53Y2
RDM53Y3
RDM53Y4
RDM53Y5

65
90
115
115
150
65
90
115
115
150

REBAR
SIZE
Diam
(mm)

PACKING
MATERIAL

B141A
B141A
B141A
B141A
B141A

22

25

B141A
B141A
B141A
B141A
B141A

32

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
1

www.erico.com

33

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING PACKING
MATERIAL1 MATERIAL

35
50
70
95

RDH55Y2
RDH55Y3
RDH55Y4
RDH55Y5

90
115
115
150

B144C
B144C
B144C
B144A

35
50
70
95

RDH56Y2
RDH56Y3
RDH56Y4
RDH56Y5

90
115
115
150

B144C
B144C
B144C
B144A

50
70
95

RDH58Y3
RDH58Y4
RDH58Y5

115
115
150

B144C
B144C
B144A

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
Cable / Busbar Tape to Rebar

RJ

CABLE / BUSBAR TO REBAR
Horizontal tee - tap of cable or busbar to vertical rebar.
• Rebar material characteristics and location of weld
must be considered when selecting connections to rebar.
• Concentric stranded copper cable is listed.
• Bold letter in mould part number is the price key.

REQUIRED TOOLS

Handle Clamps

RJ

Article
No.
for C&E Price Key Moulds 161000
for D Price Key Moulds
161020

Part
No.
L160
L159

165738 PLUSCU
CADWELD® PLUS Control Unit or
Flint Ignitor
165000 T320
Packing Material One required for each v connection see tables below

SUGGESTED TOOLS

RJ
REBAR
SIZE
Diam
(mm)

CABLE
SIZE
(sq mm)

MOULD
PART NO.

WELDING
MATERIAL1

PACKING
MATERIAL

12

25
35
50
70
95

RJC52Y1
RJC52Y2
RJC52Y3
RJC52Y4
RJC52Y5

65
65
115
115
150

16

RJC53Y1
RJC53Y2
RJC53Y3
RJC53Y4
RJC53Y5

65
65
115
115
150

B140A
B140A
B140A
B140A
B140A

35
50
70
95

RJE55Y2
RJE55Y3
RJE55Y4
RJE55Y5

65
115
115
150

B144E
B144B
B144B
B144B

22

REBAR BUSBAR
SIZE
(mm)
Diam
(mm)
12
16
22
25
32
1

25

35
50
70
95

RJE93Y2
RJE93Y3
RJE93Y4
RJE93Y5

65
115
115
150

B144A
B144B
B144B
B144B

32

1

165030

T313

182125
182130
165260
165260
140160

B136A
B136B
T394
T329
T111

B140A
B140A
B140A
B140A
B140A

25
35
50
70
95

Cable Cleaning Brush
Slag Removal Spade
#65 w/m & smaller
ACCESSORIES#90 w/m & larger
Mould Cleaning Brush
File
Torch Head

50
70
95

RJE58Y3
RJE58Y4
RJE58Y5

115
115
150

3 x 25

MOULD
PART NO.

RJC52CAJ
RJC53CAJ
RJE55CAJ
RJE56CAJ
RJE58CAJ

WELDING PACKING
MATERIAL1 MATERIAL

200
200
250
250
250

B140A
B140A
B144B
B144B
B144B

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

B144B
B144B
B144E

Note: All welds to rebar requiring larger than 150 g of welding
material will be sold only after review by ERICO®.

For CADWELD PLUS add suffix “PLUSF20” (refer page 8)

34

www.erico.com
CADWELD® Cast Ground Plates
CADWELD CAST GROUND PLATES

▲

▲

▲
▲

76.2 mm

▲

▲

▲

44.45 mm

▲

▲

82.55 mm

44.48 mm

44.45 mm 82.55 mm

▲

▲
▲

▲

▲

▲

1/2” thread, 12.7 mm deep - 4 holes

1/2” thread, 12.7 mm deep - 2 holes

B162-2Q With stud to suit moulds for

B164-2Q With stud to suit moulds for conductor

conductor 4/0 AWG (120 mm2)
50 mm

4/0 AWG (120 mm2)

55 mm

DB12A (Article No. 166150) complete with M12 Stud
16 mm

CAUTION:

Use only CADWELD cast ground plates. Other similar plates may be available that do not meet
the strength requirements necessary. They may crack or break during installation.
Use a CADWELD Type TA or Type SS mould when connecting the CADWELD
cast ground plate to the ground conductor. The cast ground plate stud size
noted above fits the mould opening for a cable of the same size.
Example: Tee connection of 120 mm2 cable to B164-2Q
(4/0 AWG stud size), use mould TACY62Q.
Splice connection of 120 mm2 cable to B164-2Q,
use mould SSC-2QY6.

www.erico.com

35

▲

82.55 mm

▲

76.2 mm

▲

41.28 mm

▲

▲

CADWELD ground plates used in concrete structures
offer convenient ground system connection points.
These ground points are used for equipment,
machinery and structure grounding after completion of
the concrete work.
The castings are made from a copper alloy ...
CADWELD ground plate connections result in current
carrying capacity equal to that of the conductor or stud
and cannot loosen or corrode.
Aircraft Grounding Receptacles
B-165 and B-165R
The B-165 and B-165R Grounding Receptacles are copper
alloy castings intended for use in static grounding systems
of aircraft refueling areas. They are easily connected to
the grounding system conductor and/or ground rods with
CADWELD® connections. Designed for simple installation
flush with the paved surface. The attachment point
(19.05mm ball) is an integral part of the casting on the
B-165 and is removable on the B-165R.
BALL, 19.05 mm DIA.

RECEPTACLE

C

B-165 and B-165R

Depth A, Grade Level to Support.
Diameter C, at Grade Level

70 mm

SPECIAL NOTE

A

B165/B165R

114 mm

ERICO® Aircraft Static Grounding Clamp
B2617A can be used to connect to
B-166 and B-167

12.7 mm PIPE to
locate when TYPE
RA & RB
Connections

B-166 and B-167
The B-166 and B-167 Combination Tie-down and Static
Grounding Receptacles are copper alloy castings. They are
easily connected to the grounding system conductor with
CADWELD connections. Designed for simple installation
flush with the paved surface. The attachment bar (19.05
mm diameter on the B-166 and 38.1 mm on the B-167) is
an integral part of the casting.

ATTACHMENT BAR

RECEPTACLE

B-167

159

185

Diameter B, Maximum Ring Size

121

165

Diameter C, at Grade Level

B166/B167

B-166

Depth A, Grade Level to Support

C

98

121

A

B

For assemblies using B-166 and B-167, contact ERICO.

12.7 mm PIPE to
locate when TYPE
RA & RB
Connections

36

www.erico.com
Other Cable to Cable Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Parallel dead
end

TYPE

EASE SPLIT

PJ

1

V

PK

2

PM

NAME
Tee

TYPE

EASE SPLIT
3

V

*

TD

3

*

3

V

TE

3

*

PN

3

V

TF

3

V

PH

3

V

TL

3

V

PA

2

*

TV

3

V

PB

3

V

XC

3

V

PC

1

V

X vertical
XD
(vertical cable uncut)

3

V

PD

3

V

X vertical
(neither cable cut)

XF

3

*

X vertical
(neither cable cut)

XG

3

*

X - 45° tap

YC

3

V

YD

3

V

YE

Parallel Tap

TC

3

V

PG
Splice

1

V

PP

1

*

PQ

3

V

PR

2

V

SC

1

*

SD

3

V

SE

3

V

SV

www.erico.com

X vertical
(horizontal cable
uncut)

3

V

37
Other Cable to Ground Rods or Other Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Parallel tap

TYPE

EASE SPLIT

NAME

TYPE

EASE SPLIT

Tee

GG

1

*

V

1

V

GH

3

V

DQ

1

V

GJ

1

*

GP

3

V

GK

3

V

GW

Splice

3

GS

Parallel thru

GQ

1

V

GM

2

V

GD

3

V

GN

2

V

GE

1

V

GX

3

V

GF

1

V

NB

4

*

GV

1

V

NC

1

V

ND

1

V

VW

2

V

Y - 45° tap

38

www.erico.com
Other Cable to Steel or Cast Iron Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Tap cast iron

TYPE

EASE SPLIT

VH

1

V

VJ

1

V

VK

1

V

VR

1

HF

NAME
Pipe

TYPE

EASE SPLIT

1

*

HC

1

*

V

HT

1

V

1

*

VF

1

V

2

*

VB

2

V

1

V

VG

1

V

1

V

VT

1

VE

2

V

VV

1

VL

1

V

HE

1

*

HJ

2

*

HK

1

V

VX

www.erico.com

VN

VC

Thru steel

*

VA

Thru cast iron

1

HG

Tap steel

HB

2

V

Other connections
to steel

39

V
Other Cable to Busbar or Lug Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

TYPE

EASE SPLIT

NAME
Splice

TYPE

EASE SPLIT

LD

3

V

*

LF

3

*

3

*

LG

3

V

MA

2

*

LH

3

*

MB

3

*

LK

2

V

MC

3

*

LL

1

V

MD

3

*

LM

1

V

ME

2

*

LN

4

*

MF

3

*

LP

2

*

MG

2

V

LS

2

*

Lug

PL

1

V

LT

2

*

Parallel tap

LV

1

V

LQ

2

V

Parallel thru

LW

1

V

LR

2

*

Splice

DM

2

*

DS

2

*

LB

1

V

LC

3

V

DN

2

V

LX

2

LY

Tee

40

www.erico.com
Other Busbar to Busbar Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Button-weld

TYPE

EASE SPLIT

NAME
Tee

TYPE

EASE SPLIT

BK

2

*

V

BL

3

*

4

V

BN

3

*

EN

2

*

BR

2

V

EQ

4

V

BS

2

V

ER

2

*

BT

4

*

ES

3

*

BV

3

*

ET

2

V

DE

3

V

EV

3

*

EE

3

V

EP

1

V

EA

4

V

Parallel tap

BJ

2

V

EC

4

*

Splice

BC

3

V

ED

4

V

BD

3

*

BF

2

*

BG

2

*

BH

4

V

www.erico.com

1

*

TX
Ell

TW

1

DJ

X

41
Other Busbar Connections / Other Rebar Connections
NAME

TYPE

EASE SPLIT

NAME

TYPE

EASE SPLIT

BX

3

V

Ell

DT

2

V

BY

3

V

Parallel tap

DR

2

V

CA

3

V

RV

2

V

CB

2

V

RT

2

V

CJ

2

V

RW

2

V

DC

3

*

RE

2

V

DD

3

V

RF

2

V

RG

1

V

DF

2

V
SF

2

V

SR

1

V

RH

1

*

RK

1

*

RL

Tap

2

V

RM

2

V

RN

2

V

HL

HM

1

1

Parallel thru

Splice

V

V
Tee

HN

Thru

CD

1

3

*

V

CK

2

V

CF

1

V

RP

2

V

CC

1

V

RQ

2

V

CH

1

V
XJ

1

*

RC

1

V

X

42

www.erico.com
Cable to Copper Tube Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

TYPE

EASE SPLIT

DP

1

2

MW

Tee

*

MV

NAME

TYPE

EASE SPLIT
1

*

V

MM

3

*

3

V

MP

3

*

MX

2

V

MQ

MY

3

V

MR

3

*

MH

1

V

MS

3

*

MJ

3

V

MT

3

*

MK

Splice

ML

3

V

NA

1

*

Busbar to Ground Rods Connections
BUS BAR TO GROUND RODS

The connections shown are for use only only connections shown in this catalogue are not suitable
The connections shown belowbelow are for usewherewhere connections shown in this catalog are not suitable.
NAME

TYPE

EASE SPLIT

NAME

TYPE

EASE SPLIT

Ell

CL

1

V

Splice

CS

3

V

Tee

CM

3

V

Tee

CQ

3

V

CR

1

V

www.erico.com

43
Copper Tube to Ground Rods Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

TYPE
FT

EASE SPLIT
1

V

NAME
Tee

TYPE

EASE SPLIT

FV

1

V

Copper Tube to Copper Tube Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME
Ell

TYPE

EASE SPLIT
1

*

FL

3

FM

2

FD1

3

Tee

V

FE

Splice

FK

NAME

TYPE

EASE SPLIT

FH

3

V

V

FF

1

*

V

FG

2

V

FH

3

V

FJ

3

V

XT

4

*

V

X

Copper Tube to Busbar or Lugs Connections
The connections shown below are for use only where connections shown in this catalog are not suitable.
NAME

TYPE

Splice

FN

1

*

FP

1

V

EW

2

V

Tee

EASE SPLIT

NAME
Tee

TYPE

EASE SPLIT
2

*

FS

44

FR

1

V

www.erico.com
Material, Tools and Accessories
ADAPTING MOULDS TO FIT CONDUCTORS
Cables smaller than indicated on mould tag can be welded by using either Wrap Sleeve or Adapter Sleeves.

CADWELD® Wrap Sleeve B140A
B140A

CADWELD Wrap Sleeve is wrapped around the cable until the diameter is about
the same as the cable opening in the mould.

CADWELD Adapter Sleeves
CADWELD Adapter Sleeves are used to adapt a limited range of smaller
size cables to a larger size CADWELD Mould.
CABLE SIZE
Concentric
Strand

Adapter Sleeve
Part No.

Use in Mould
for Stranded

4
10
16
16

B-133-1H
B-133-1L
B-112
B-133-1V

10
25
25
35

25*
35
35
50
70

B-133-1Y
B-133-2C
B-133-2G
B-133-2L
B-133-2Q

35
50
70
70
95

*Substitute for 7/2.14 only

Packing
Packing consists of either preformed ceramic packing or sometimes B140A
or B141A copper wrap shim. Packing is required on all rebar connections.

CADWELD Mould Sealer
T403 CADWELD Mould Sealer is ideal for sealing hot or cold moulds to retard
leakage from large stranded conductors. It is required on certain moulds such as
Types HA, HB, HC, VG and VN. It prolongs useful mould life when the cable opening
becomes worn.
T403

www.erico.com

It is available in a convenient 0.9 kg package.

45
Material, Tools and Accessories
CABLE AND WORK SURFACE PREPARATION
Cable Cleaning Brushes
Two types of brushes are available to aid in removing oxides and cleaning copper
surfaces. T313 Card Cloth Brush with short stiff bristles is generally preferred for cleaning
concentric conductors and busbars, which are not heavily oxidized.

T313

T314 Cable Cleaning Brush cleans any conductor and is especially useful
for coarse or very dirty conductors. The brushes can be rotated to provide
new cleaning bristles and are replaceable.
T314

Cable Clamp B265
The B265 Cable clamp should be used with hard drawn copper cable,
Copperweld® DSA conductor or any cable under tension. Use of the clamp aids
in preventing cable movement and prolongs mould life.
B265

Rasp
T321 rasp is used to remove rust from any steel surface or galvanizing from hot
dipped galvanized steel to expose the bare steel for welding. The curved blade
makes it an efficient tool for flat surfaces. T321A Replacement blades are
also available.
T321

Surefire® Torch Head
T111 Self igniting propane torch head. Squeeze the control knob for an instant flame.
Release and it’s out. No flame adjusting. The burn tip remains cool during normal use.
Operates on its side or upside down. Can withstand 60 MPH winds without flareout.
Fits all standard 14 and 16 oz. propane cylinders.
T111

Galvanizing Touch-Up
Easy to use galvanizing paint in a spray can is used to touch up heat affected areas on
galvanized steel surfaces after welding. The damage to the galvanizing is often minimal
so the repair is often cosmetic. T372A galvanizing compound available in 12 ounce
aerosol can.
T372A

Galvanizing Bar

T319

T319 Galvanizing Bar is used to repair a galvanized surface that has been
damaged by welding or drilling. This is a low temperature,
self-fluxing material. Often there is sufficient heat after making the
CADWELD® Connection to melt the bar or a small torch may be used.

46

www.erico.com
Material, Tools and Accessories
MOULD CARE AND USE
Mould Cleaning Brush
Mould cleaning brush T394 is very useful for removing slag from moulds – especially
vertically split moulds.
T394

Slag Removal Spades
Slag Removal Spades are useful for removing the slag after making a CADWELD®
Connection – especially useful with horizontally split moulds.

Slag Spade
Part No.
B136A
B136B

Use With
Mould Price

B-136-A
B-136-B

A,C, & R
C,D,F & R

Using
Welding Material
Size
#65 & Smaller
#90 & Larger

Disks
Each time a weld is made, a new disk is required. The disk sits on the bottom of the
crucible. Its purpose is to hold the welding material until the reaction takes place. The
slag produced by the reaction rises to the surface and the molten copper settles to the
bottom of the crucible where it melts the disk and melts through the conductors to
produce a permanent molecular bond.
Disks are available in three sizes:
B117A used in moulds using #15 thru #32 welding material (3/4" diameter).
B117B used in moulds using #45 thru #115 welding material (1" diameter).
B117C used in moulds using #150 thru #500 welding material (1-1/2" diameter).
Disks are included with Welding Material.

Disk Kit
A disk container (T328) which includes 20 of each of the three sizes of steel disks is
available for your convenience. Kit P/N T328D.
T328D

www.erico.com

47
Material, Tools and Accessories
MOULD FASTENING AND MOUNTING
CADWELD® Handle Clamps
Handle Clamps such as the one shown are required for most moulds. Specialized frames
with handles are used on some moulds. Flint ignitors are included with all Handle
Clamps. The following Handle Clamps are most widely used.
1. L160 for all moulds having a "C", "E", "Q", or "R" mould price key.
(3" wide moulds)
2. L159 for all moulds having a "D", "F", "J" or "Z" mould price key.
(4" wide moulds)

Vertical Surface Mould Support
A CADWELD mould can be securely held to a vertical "H" column or angle by using the
Vertical Surface Mould Support. It is easily attached to an existing L159 or L160 Handle
Clamp. For use with Types VB, VG, VN, and VS moulds, fits steel up to 1” thick, for Type
VF mould, 3/4” thick.
B134: For use with L160 E-Z CHANGE Handle Clamp
B135: For use with L159 E-Z CHANGE Handle Clamp

Chain Support Handle Clamps
A CADWELD mould can be securely held to a pipe using the clamp assembly consisting
of a modified L159 or L160 Handle Clamp with built-in pipe attachment.

Clamp
Part No.
B159V
B160V
B159VT
B160VT
B159H
B160H

Fits
Mould Price
D
C
D
C
D
C

&
&
&
&
&
&

F
R
F
R
F
R

For Following
Connection Types
VS,VF,VB, & VV
VS,VF,VB, & VV
VT
VT
HA,HS,HC, & HT
HA,HS,HC, & HT

Pipe
Vertical
Vertical
Vertical
Vertical
Horizontal
Horizontal

The above clamps are equipped with 500 mm length of chain which will fit up to 100
mm pipes. Extra 500 mm length of chain, B158, is available to fit up to 250 mm pipes.

48

www.erico.com
Material, Tools and Accessories
Magnetic Handle Clamps
A CADWELD® mould can be securely held to a large flat or slightly curved
vertical surface using the Handle Clamp with Magnetic Support. Used on
vertically split moulds.

Clamp
Part No.

Fits Mould
Price Key

Minimum Width
Required*

B396
B159M
B399AM
B399BM

C & R Price Key
D & F Price Key
T Price Key
P & N Price Key

8”
10-1/2”
6”
7”

*Width will vary slightly depending upon the type of connection being made.

FENCE FABRIC

FENCE POST
MOULD

EZ HANDLE

FENCE FABRIC
ATTACHMENT
ASSEMBLY

Fence Fabric Attachment Assembly
An easy to use, labor saving, Fence Fabric Attachment Assembly fastens
to your existing L159 or L160 Handle Clamp to firmly hold your mould
to the fence post after the fence fabric has been attached. Ideal for
retrofit jobs.

Fence Fabric Attachment
Part No.
B827A

www.erico.com

Fits
Handles
L160, L159

49
Material, Tools and Accessories
GROUND ROD SPECIALTY TOOLS
ERITECH® Ground Rod Drivers
Product #

Description

EGRD58

5' Driver body with insert for up to 5/8" ground rods

EGRD58I*

Replacement insert for 5/8" ground rods

EGRD34

5' Driver body with insert for up to 3/4" ground rods

EGRD34I*

Replacement insert for 3/4" ground rods

*Both 5/8" and 3/4" inserts fit standard body of EGRD58 or EGRD34.

Ground Rod Driving Sleeves**
Use a CADWELD® ground rod driving sleeve to prevent mushrooming top of ground rod.
Ground Rod Size

Part No.

1/2” Copper Bonded or Steel Rod
5/8” Copper Bonded (.563” diameter)
5/8” Steel (.625” diameter)
3/4” Copper Bonded (.682” diameter)
3/4” Steel (.750” diameter)
1” Copper Bonded (.914” diameter)
1” Steel (1.00” diameter)

B137-14
B137-16
B137-31
B137-18
B137-33
B137-22
B137-37

** For plain (unthreaded) ground rods only.

Ground Rod Splice Clamp
The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide
a method of correctly positioning the rods and mould while splicing the rods. (Type
HDGB and GB Connection).

B120

OTHER TOOLS
Flint Ignitors
T320

T320 CADWELD Flint Ignitors are used to ignite the starting material when making a
CADWELD Connection. An ignitor is included with each Handle Clamp or frame.
T320A Replacement Flints are also available.

Flint Ignitor Extension
B321-30

B321-30 Flint Ignitor Extension attaches to the T320 Flint Ignitor and allows the
installer to be about 30” from the mould. Ideal for such operations where the mould
is in a narrow trench and the installer is at ground level.

50

www.erico.com
Material, Tools and Accessories
Ceramic Blanket
The woven Ceramic Blanket (Part T306) can be used to hold a hot mould or keep the
work surface free of slag when cleaning the mould.
T306

Screwdriver
T305

File

Pliers

T329

T304

Welding Tray
The Welding Tray (Part No. XLB974-B2) can contain a spill of molten welding material.
It is for personnel safety. Recommended when working overhead or over expensive
equipment.
XLB974-B2

TOOL KITS
Tool Box T396
A tool box is highly recommended to carry tools,
moulds, welding material and a propane torch.

T396

Tool Kit T315A

Tool Box T396 is
included in Tool Kit T315A

Other Tool Kits can be made
for your particular
requirements.

B136A
T393
T314

T320
T328D

T329
T394
T378L
T304

T313

T305

T321

TOOL TRAY
Tool Tray Only: T331

T331

Ideal for carrying one or two moulds,
welding material, propane torch and tools.

www.erico.com

Tool Tray T331 is not
included in Tool Kit T315A

51
Reference Material
OTHER SPECIALIZED APPLICATION CATALOGS, APPLICATIONS, BULLETINS AND
TECHNICAL INFORMATION
A1L

ERITECH® STATIC GROUNDING CONNECTIONS

A4G

CADWELD® SUBSTATION GROUNDING
Numerous applications and guidelines for grounding electrical supply station (substations).

A7D

CADWELD INSTALLERS AND INSPECTORS GUIDE
A guide for installation and inspection of CADWELD® exothermically welded connections.

A9E

CADWELD CONTRACTOR TIPS
Ideal for contractors – How to save time and make the installation easy.

CA1A CADWELD CATHODIC PROTECTION CONNECTIONS CATALOG

TRAINING VIDEOS
E469D

CADWELD®/CADWELD® PLUS CD

Product #

Description

G157LT99

Practical Guide to Electrical Grounding

WARNING
ERICO products shall be installed and used only as indicated in ERICO's product instruction sheets and training materials. Instruction sheets are available at www.erico.com and from your ERICO customer service representative. Improper
installation, misuse, misapplication or other failure to completely follow ERICO's instructions and warnings may cause product malfunction, property damage, serious bodily injury and death.
WARRANTY
ERICO products are warranted to be free from defects in material and workmanship at the time of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE), SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY ERICO PRODUCTS. Claims for errors, shortages, defects or nonconformities ascertainable upon inspection must be made in writing within 5 days after
Buyer's receipt of products. All other claims must be made in writing to ERICO within 6 months from the date of shipment or transport. Products claimed to be nonconforming or defective must, upon ERICO's prior written approval in
accordance with its standard terms and procedures governing returns, promptly be returned to ERICO for inspection. Claims not made as provided above and within the applicable time period will be barred. ERICO shall in no event be
responsible if the products have not been stored or used in accordance with its specifications and recommended procedures. ERICO will, at its option, either repair or replace nonconforming or defective products for which it is responsible or
return the purchase price to the Buyer. THE FOREGOING STATES BUYER'S EXCLUSIVE REMEDY FOR ANY BREACH OF ERICO WARRANTY AND FOR ANY CLAIM, WHETHER SOUNDING IN CONTRACT, TORT OR NEGLIGENCE, FOR LOSS OR
INJURY CAUSED BY THE SALE OR USE OF ANY PRODUCT.
LIMITATION OF LIABILITY
ERICO excludes all liability except such liability that is directly attributable to the willful or gross negligence of ERICO's employees. Should ERICO be held liable its liability shall in no event exceed the total purchase price under the contract. ERICO
SHALL IN NO EVENT BE RESPONSIBLE FOR ANY LOSS OF BUSINESS OR PROFITS, DOWNTIME OR DELAY, LABOR, REPAIR OR MATERIAL COSTS OR ANY SIMILAR OR DISSIMILAR CONSEQUENTIAL LOSS OR DAMAGE INCURRED BY BUYER.

52

www.erico.com
ERICO® Facility Electrical Protection Literature
Facility Electrical Protection Solutions Brochure
Discusses effective facility electrical protection. The catalog details the ERICO® Six Point
Plan of Protection and goes on to cover lightning protection, grounding, bonding and
surge protection in depth. Products and detailed drawings are included, as are industries
to which the technologies are most applicable.

ERITECH® Lightning Protection Catalogs
ERITECH® SYSTEM 1000 Lightning Protection Products catalog highlights the ERITECH®
INTERCEPTOR SI System and Components. This is an Early Streamer Emissions (ESE) Air
Terminal Design including air terminals, masts, bases and accessories.
ERITECH® SYSTEM 2000 Lightning Protection Products catalog highlights products used
in conventional lightning protection. Products detailed include conductors, ground rods
and plates, clamps, splices, points and accessories.
ERITECH® SYSTEM 3000 Lightning Protection Products catalog details the active
lightning protection process. Information on air terminals, downconductors and design
software is included.

ERITECH® Grounding Products Catalog
Details ERICO’s extensive offering of ground rods and accessories, ground mesh and
mats, signal reference grids, ground bars, ground receptacles, transient earth clamps,
ground enhancement materials, and other grounding materials.

CADWELD® Welded Electrical Connections Catalog
Covers the range of hardware required to make a CADWELD connection as well as
detailed ordering information for molds, weld materials, fence and gate jumpers and the
smokeless CADWELD® EXOLON process.

CRITEC® Surge Protection Products Catalog
Details the extensive range of CRITEC Surge Protection Devices for industries such as
commercial & industrial, process control & automation and telecommunications. It
includes information on AC protection products, data control and signal protection
products, as well as point-of-use protection products.

www.erico.com

53
www.erico.com

AUSTRALIA

CHINA

HUNGARY

NORWAY

SWITZERLAND

Phone 1800-263-508
Fax 1800-423-091

Phone +86-21-3430-4878
Fax +86-21-5831-8177

Phone 06-800-16538
Fax +31-13-583-5406

Phone 800-100-73
Fax 800-100-66

Phone 0800-55-86-97
Fax 0800-55-96-15

BELGIUM

DENMARK

INDONESIA

POLAND

THAILAND

Phone 0800-757-48
Fax 0800-757-60

Phone 808-89-373
Fax 808-89-372

Phone +62-21-575-0941
Fax +62-21-575-0942

Phone +48-71-349-04-60
Fax +48-71-349-04-61

Phone +66-2-267-5776
Fax +66-2-636-6988

BRAZIL

FRANCE

ITALY

SINGAPORE

Phone +55-11-3623-4333
Fax +55-11-3621-4066

Phone 0800-901-793
Fax 0800-902-024

Phone 800-870-938
Fax 800-873-935

Phone +65-6-268-3433
Fax +65-6-268-1389

UNITED ARAB
EMIRATES

CANADA

GERMANY

MEXICO

SPAIN

UNITED KINGDOM

Phone +1-800-677-9089
Fax +1-800-677-8131

Phone 0-800-189-0272
Fax 0-800-189-0274

Phone +52-55-5260-5991
Fax +52-55-5260-3310

Phone 900-993-154
Fax 900-993-106

Phone +0808-2344-670
Fax +0808-2344-676

CHILE

HONG KONG

NETHERLANDS

SWEDEN

UNITED STATES

Phone +56-2-370-2908
Fax +56-2-369-5657

Phone +852-2764-8808
Fax +852-2764-4486

Phone +31-13-583-5400
Fax +31-13-583-5499

Phone 020-790-908
Fax 020-798-964

Phone +1-440-248-0100
Fax +1-440-248-0723

Phone +971-4-881-7250
Fax +971-4-881-7270

AutoCad is a registered trademark of Autodesk, Inc.
Copperweld is a registered trademark of Copperweld Corporation
IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Inc.
NEC is a registered trademark of National Fire Protection Association, Inc.
NEMA is a registered trademark of National Electrical Manufacturers Association
Surefire is a registered trademark of Newell-Rubbermade Company
Copyright ©2009 ERICO International Corporation. All rights reserved.
CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH, and LENTON are registered trademarks of ERICO International Corporation.

E524C-ASEN

E981CT09ASEN

0065M9

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Cadweld welded electrical conections

  • 2. ® CADWELD PLUS The Standard by which all others are measured CADWELD® PLUS is a revolutionary system that simplifies the process for exothermically welded connections. Reliable – CADWELD® connections consistently perform the best in independent IEEE® 837 tests. Innovative – CADWELD PLUS offers easy ignition and increases flexibility in hard-to-reach areas. Easy to Use – CADWELD PLUS connections require fewer parts, no starting material and no cumbersome tools. ® Most Experienced – ERICO, the recognized leader in grounding and bonding. CADWELD PLUS is the ultimate exothermic welded connection Space-saving packaging ships and stores easily IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Incorporated www.erico.com
  • 3. Table of Contents Ordering Information . . . . . . . . . . . . . . . . . . . . . . 1 The CADWELD® Mould Numbering System . . . . 2-3 Metric to Imperial Conversion Chart . . . . . . . . . . . 4 CADWELD – Technical Advantages . . . . . . . . . . 5-6 Technical Information . . . . . . . . . . . . . . . . . . . . . . 7 CADWELD® PLUS . . . . . . . . . . . . . . . . . . . . . . . . . 8 CADWELD® MULTI . . . . . . . . . . . . . . . . . . . . . . 9-10 Horizontal Connection – SS. . . . . . . . . . . . . . . . . 11 Horizontal Tee – TA . . . . . . . . . . . . . . . . . . . . . . . 12 Horizontal X – XA/XB . . . . . . . . . . . . . . . . . . . . . 13 Parallel Horizontal – PT . . . . . . . . . . . . . . . . . . . . 14 Horizontal Steel Surface – HA/HS . . . . . . . . . . . . 15 Vertical Steel Surface – VS. . . . . . . . . . . . . . . . . . 16 Studs – HX/HV . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Busbar Tape – BA/BB . . . . . . . . . . . . . . . . . . . . . . 18 Busbar Tape – BM/BQ . . . . . . . . . . . . . . . . . . . . . 19 Cable to Busbar Tape – LE . . . . . . . . . . . . . . . . . 20 Busbar Tape – EB . . . . . . . . . . . . . . . . . . . . . . . . 21 Busbar Tape – BW/CG . . . . . . . . . . . . . . . . . . . . . 22 Cable to Busbar Tape – L J. . . . . . . . . . . . . . . . . . 23 Copper Lugs – LA . . . . . . . . . . . . . . . . . . . . . . . . 24 Copper Lugs – GL . . . . . . . . . . . . . . . . . . . . . . . . 25 Cable to Ground Rod – GR . . . . . . . . . . . . . . . . . 26 Cable to Ground Rod – GT . . . . . . . . . . . . . . . . . 27 Cable/Tape to Ground Rod – GY/LQ . . . . . . . . . . 28 Tape to Ground Rod – CP/CN . . . . . . . . . . . . . . . 29 Cable to Ground Rod CADWELD® ONE SHOT – GR/GT . . . . . . . . . . . . . 30 Ground Rod Splice – GB . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cable to Rebar – RR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Cable to Rebar – RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Cable/Busbar Tape to Rebar – RJ . . . . . . . . . . . . . . . . . . . 34 CADWELD Cast Ground Plates. . . . . . . . . . . . . . . . . . . . . 35 Aircraft Grounding Receptacles . . . . . . . . . . . . . . . . . . . . 36 Other Cable to Cable Connections . . . . . . . . . . . . . . . . . 37 Other Cable to Ground Rods or Other Connections. . . . . 38 Other Cable to Steel or Cast Iron Connections. . . . . . . . . 39 Other Cable to Busbar or Lug Connections . . . . . . . . . . . 40 Other Busbar to Busbar Connections . . . . . . . . . . . . . . . . 41 Other Busbar Connections . . . . . . . . . . . . . . . . . . . . . . . 42 Other Rebar Connections. . . . . . . . . . . . . . . . . . . . . . . . . 42 Cable to Copper Tube Connections . . . . . . . . . . . . . . . . . 43 Busbar to Ground Rods Connections . . . . . . . . . . . . . . . . 43 Copper Tube to Ground Rods Connections . . . . . . . . . . . 44 Copper Tube to Copper Tube Connections . . . . . . . . . . . 44 Copper Tube to Busbar or Lugs Connections . . . . . . . . . . 44 Material, Tools and Accessories Adapting Moulds to Fit Conductors . . . . . . . . . . . . . . . . . 45 Cable and Work Surface Preparation . . . . . . . . . . . . . . . . 46 Mould Care and Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Mould Fastening and Mounting . . . . . . . . . . . . . . . . . 48-49 Ground Rod Specialty Tools . . . . . . . . . . . . . . . . . . . . . . . 50 Other Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50-51 Tool Kits / Tool Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Reference Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 How to Order CADWELD Products This catalog lists popular CADWELD connections. Look in the index for the connection you need. If you cannot find the connection you need, contact ERICO® or your local distributor or agent. Only the most popular CADWELD connections are listed in this catalog. We have designed over 45,000 connections and “specials” are designed every day. 1. What connection do you require? Available connections are listed in the pictorial index which also shows the degree of difficulty in making the connection, and ease of mould cleaning. We strongly recommend that wherever possible you use moulds listed in this catalog. After selecting the connection, turn to the appropriate page and select the mould, welding material and tools you need. 2. What are the conductor sizes? This catalog covers connections between solid or concentric stranded copper conductors, and busbars to each other, to lugs, to ground rods, to rebar, to rail and to special grounding accessories. For sizes not listed, contact your local CADWELD distributor, agent, or ERICO. Note: Other publications describe connections to conductors of copperclad, high voltage copper, aluminium, busbar, lightning protection cable, steel cable, etc. 3. You must have the following to make a weld: 1. Mould to fit your conductors. 2. Welding material required by your mould. 3. Handle clamps or frame. 4. CADWELD® PLUS Control Unit or Flint Ignitor. 5. Lugs, sleeves, packing material listed on the page with the mould. www.erico.com 1
  • 4. The CADWELD® Mould Numbering System The CADWELD® Mould Part Number gives, in code, the complete information of the mould – type of connection, mould price key, and conductor size(s). XXX-XXXX Mould Type Code for Tap Conductor Mould Price Key Code for Main or Run Conductor EXAMPLES TAC-Y6Y4 Price Key C Type TA GTC-P143Y6 Price Key C 70 mm2 Tap 120 mm2 Run Type GT SSC-Y4 VSC-Y2-V76 Price Key C Price Key C 120 mm2 Tap Type SS 14.2 mm Copper Clad Ground Rod 70 mm2 Tap Type VS Vertical Pipe 76 mm Cable 35 mm2 Diameter Pipe Certain tools may be required for various connections. If required, these tools are listed on the same page as the connection and in Section A. • Some tools listed in Section A can save you a lot of time. • Also refer to A9E, Contractor Tips, to make your job easier, and learn about labor saving ideas. For other CADWELD literature, videos and software, See Page 50. For all your connection needs – we’re only a phone call away. See back cover for a complete listing of ERICO® offices or call your local CADWELD distributor or agent. REQUIRED TOOLS SUMMARY Required tools are listed with each mould. For your reference, handle clamps and/or frame are summarized below. MOULD REQUIRED A* Includes frame with handle C, Q & R Requires L160 D, F & Z Requires L159 E* Includes frame but also requires L160 J* Includes frame but also requires L159 K*, M* & V* Includes frame with handles * To order mould only - without handles or frame - add suffix “M” to mould part number. 2 www.erico.com
  • 5. The CADWELD® Mould Numbering System COMMON REFERENCE FOR CABLE DIAMETERS Nominal Area Concentric Cable (mm2) Strand Diameter Range (mm) Cable Size Code 6 10 16 25 25 35 35 50 70 95 95 120 120 150 185 240 300 7/1.07 7/1.37 7/1.73 7/2.16 19/1.32 7/2.54 19/1.55 19/1.85 19/2.18 19/2.57 37/1.83 37/2.03 19/2.84 37/2.29 37/2.54 37/2.90 61/2.51 3,21 4,12 5,18 6,48 6,60 7,62 7,75 9,27 10,90 12,80 12,80 14,21 14,20 16,00 19.80 20,30 22,60 A7 W2 W3 Y1 Y1 Y2 Y2 Y3 Y4 Y5 Y5 Y6 Y6 Y7 Y8 Y9 Y0 For other cable sizes or different stranding, please contact your local CADWELD® distributor, agent or ERICO®. BUSBAR / TAPE KEY Thickness (mm) CADWELD Code Width (mm) CADWELD Code 2 3 3,5 4 5 6 8 10 BA CA DA EA FA PA GA HA 20 25 30 35 40 50 60 80 100 H J K V L M N P Q Ground Rods Size CADWELD Code Size Rebar CADWELD Code 7 mm 10 mm P070 P100 10 mm 12 mm 51 52 12.7 mm P128 16 mm 53 14 mm P140 20 mm 92 14.2 mm P143 22 mm 55 15 mm P150 25 mm 56 16 mm 32 mm 58 P172 36 mm 59 19 mm P190 40 mm 83 20 mm www.erico.com P160 17.2 mm P200 3
  • 6. Metric to Imperial Conversion Chart Metric Cables Area Cross sectional area mm2 (SQMM) Metric Cable Code US Equivalent mm AWG/MCM Size Diameter Inch 2.0 Concentric – 1.8 3.5 Concentric G8 2.4 w/B1331H sleeve (0.106 ID) - (2.69 mm) 4 Solid G9 2.5 6 Solid H5 3.1 5.5 Concentric B5 3.0 w/B1331K sleeve (0.140 ID) - (3.56 mm) 8.0 Concentric E0 3.6 10 Solid – 3.8 10 Concentric W2 4.2 14 Concentric B0 4.8 w/B1331H sleeve (0.106 ID) - (5.38 mm) 16 Solid 4.5 16 Concentric W3 5.2 22 Concentric A8 6.0 25 Solid W5 5.6 25 Concentric Y1 6.4 25 Ropelay X1 – 30 Concentric A6 6.9 35 Solid W7 6.7 35 Concentric Y2 7.7 35 Ropelay X2 – 38 Concentric D5 7.8 40 Concentric E5 8.4 50 Solid W6 8.0 50 Concentric Y3 9.0 50 Ropelay X3 – 55 Concentric G5 9.6 60 Concentric L9 10.0 70 Solid W8 10.0 70 Concentric Y4 10.9 70 Ropelay – – 80 Concentric R4 11.5 95 Concentric Y5 12.6 95 Ropelay X5 – 100 Concentric X4 13.0 120 Concentric Y6 14.2 120 Ropelay X6 – 125 Concentric R6 14.5 150 Concentric Y7 16.1 150 Ropelay X7 – 160 Concentric V7 – 185 Concentric Y8 17.7 185 Ropelay X8 – 200 Concentric D7 18.2 240 Concentric Y9 20.3 240 Ropelay X9 – 250 Concentric V9 20.7 300 Concentric Y0 22.5 300 Ropelay X0 – 315 Concentric V0 – 325 Concentric S4 23.4 400 Concentric V1 26.2 400 Ropelay V6 – 500 Concentric P9 28.8 500 Ropelay W4 – 600 Concentric R9 31.9 625 Concentric W9 32.8 625 Ropelay W0 – 725 Concentric R0 35.2 800 Concentric X8 36.8 800 Ropelay V2 – 850 Concentric Q1 37.6 1000 Concentric V3 41.6 1000 Ropelay V4 – AWG/MCM Cable Code Diameter Inch mm 0.0726 0.0915 – – – – – – #10 Solid #8 Solid #10 Concentric 1A 1D 1B 0.102 0.128 0.116 2.6 3.25 2.95 0.071 0.095 #14 Concentric #12 Concentric 1.84 2.3 0.0984 0.122 0.118 – – – – 0.142 0.150 0.162 0.189 #8 Concentric #6 Solid #7 Concentric #6 Concentric 1E 1G 7L 1H 0.146 0.162 0.164 0.184 3.7 4.1 4.2 4.7 – – – – 0.177 0.204 0.236 0.220 0.260 #4 Solid #5 Concentric #4 Concentric #3 Solid #3 Concentric 1K 3Y 1L 1P 1Q 0.204 0.205 0.232 0.229 0.260 5.2 5.2 5.9 5.8 6.6 – – – – – 0.276 0.264 0.305 #2 Concentric #2 Solid #2 Concentric 1V 1T 1V 0.292 0.258 0.292 7.4 6.6 7.4 – – – – – #2 Concentric #1 Concentric 1/0 Solid 1/0 Concentric 0.315 0.331 0.315 0.354 1V 1Y 2B 2C 0.292 0.332 0.325 0.373 7.4 8.4 8.3 9.5 – – – – – 0.378 0.394 0.394 0.430 1/0 Concentric 2/0 Concentric 3/0 Solid 2/0 Concentric 2C 2G 2K 2G 0.373 0.419 0.410 0.419 9.5 10.6 10.4 10.6 – – – – – 3/0 Concentric 4/0 Concentric 0.453 0.505 2L 2Q 0.470 0.528 – 12.0 13.4 – – – – – 4/0 Concentric 250MCM 0.512 0.567 2Q 2V 0.528 0.575 13.4 14.6 – – – – – – 3D 0.681 – – 400MCM 500MCM 0.717 0.801 14.6 16.0 – – – 0.575 0.630 350MCM 0.700 – 2V 3A – – – – – 250MCM 300MCM 0.571 0.634 3H 3Q 0.728 0.813 – – 17.3 – 18.5 20.7 – – – 0.813 0.893 20.7 22.7 – – – – – – 700MCM 800MCM 0.922 1.03 – 3Q 3X – – – – – 500MCM 600MCM 0.815 0.891 4G 4Q 0.964 1.031 24.5 26.2 – – – – 1000MCM 1.13 4Y 1.152 – – – – 1200MCM 1250MCM 1.26 1.29 5G 5J 1.263 1.289 – 29.3 – 32.1 32.7 – – – – 1400MCM 1600MCM 1.39 1.45 5Q 5X 1.364 1.459 34.6 37.1 – – – – 1.48 1.64 1700MCM 2000MCM 7G 7G 1.506 1.632 38.2 41.5 – – – – – – 2 F.1 - Metric Cable Sizes and Code, in Square Millimeters (MM ), abbrev. (QMM) 4 www.erico.com
  • 7. CADWELD® - Technical Advantages THE CADWELD® WELD • Has a current-carrying capacity equal to that of the conductor • Creates a permanent bond that withstands repeated fault currents and will not loosen, deteriorate or increase in resistance • Consistently performs the best in independent IEEE® 837 tests • Is easy to check visibly for quality RELIABILITY As the molecular bond eliminates the concept of surface contact, an electrolyte cannot penetrate between the conductors and cause oxidation and deterioration in the course of time. CORROSIVE ENVIRONMENTS The melting temperature of CADWELD connection is higher than the melting temperature of copper (1082°C). For this reason, in the event of abnormal heating due to a high fault current, the conductor is destroyed before the connection. CONDUCTIVITY The CADWELD connections form a solid bond around the conductors assuring continuity. The cross sectional area of the weld has greater current carrying capacity than the conductors. PERFORMANCE Standard CADWELD welds have a cross section greater than that of the conductors to be joined, which compensates for the difference in resistivity between the conductor and the welding material. Consequently, under fault conditions the weld will always remain cooler than the conductor. If special applications do not allow for the required increase in cross section to be employed, the use of the formula: R = p x l and V= R x l S will make it possible to define precisely the resistance of the CADWELD® weld. www.erico.com This accelerated ageing test, carried out in a saline environment at a controlled temperature, demonstrates that CADWELD® welds retain all their electrical properties during the period of the test whereas the resistance of mechanical connections increase with time and this alters their conductive properties. CADWELD's exceptional performance is due to its reliability resulting from the molecular bond. SET CABLE/CABLE 2 SAMPLES MECHANICAL 2 SAMPLES SET CABLE/CABLE 4 SAMPLES END 4 SAMPLES CADWELD CABLE/CABLE TIME IN YEARS ABILITY TO WITHSTAND HIGH CURRENT CORROSION TEST RELATIVE RESISTANCE This reliability is of particular interest for humid or chemical environments or for bonds directly buried in the ground. 3 SAMPLES Comparison between CADWELD CADWELD Bonded Connection and Mechanical Connection CADWELD Weld (Metal A) (Metal B). The CADWELD bonded connection provides permanent conductivity over the whole of the section due to molecular bonding between the metal surfaces. Comparison between CADWELD® Bonded Connection and Mechanical Connection CADWELD WELD (Metal A) (Metal B) The CADWELD bonded connection provides conductivity over the whole of the section due to molecular bonding between the metal surfaces. 5 MECHANICAL CRIMPED CONNECTION Line of current Actual Contact Surface The mechanical connection presents a significant difference between the apparent contact surface and the actual surface.
  • 8. CADWELD® - Technical Advantages GROUNDING SYSTEM – CONDUCTORS AND CONNECTORS IEEE® Std. 80-1986, Guide for Safety in Substation Grounding, uses a fusing formula as the basis for selecting minimum conductor size to avoid fusing (melting) under fault conditions. The grounding conductor size is based on the maximum magnitude and duration of available fault current, and on the type of connections being used in the grounding system. This formula can be simplified to the following: A = Conductor size in mm2 K = Constant from the following table I = RMS fault current in amperes S = Fault time in seconds Based on the standard ambient temperature of 40º C. Where: A=K•I S CONSTANT K FOR ABOVE FORMULA 1083º C 450º C 350º C 250º C COPPER COPPERWELD® COPPERWELD (Soft Drawn) (Dead Soft Annealed) (Dead Soft Annealed) 40% MAX TEMP 30% 5.30 6.96 7.67 8.85 6.10 8.04 8.85 10.22 3.55 4.65 5.12 5.90 The temperatures listed above for each material are specified in IEEE Std. 80-1986 to be used for different types of connecting means; Pressure type connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250º to 350º C* Brazed connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 450º C Exothermic welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1083º C *Except those that have been tested to and passed the requirements of IEEE Std. 837-1989. RELATIVE SIZES +31 Cable Only CADWELD® Connections +41 Brazed Connections Pressure Type Connections 350° +66 Pressure Type Connections 250° EXAMPLE – 25,000 Ampere, 2 second fault: CONNECTION TYPE CADWELD Electrical CONDUCTOR SIZE 126 mm2 - use 150 mm2 Brazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164 mm2 - use 185 mm2 Pressure Type (at 350º C) . . . . . . . . . . . . . . . . . . .181 mm2 - use 185 mm2 Pressure Type (at 250º C) . . . . . . . . . . . . . . . . . . .209 mm2 - use 240 mm2 6 www.erico.com
  • 9. Technical Information CADWELD ® THE MOLECULAR BOND THE CADWELD® MOULD USING CADWELD PLUS CADWELD® EXOTHERMIC CONNECTION A welding process that eliminates the connection by forming a molecular bond. Connections are the weak point of all electrical circuits and especially earthing circuits subjected to aging and corrosion. The capacity of an earthing circuit to protect the safety of personnel depends on the quality of the connections made. BS 6651 (1992) STATES : "Any joint other than welded represents a discontinuity in the current conducting system and is susceptible to variation and failure.” CADWELD ® – The Molecular Bond The CADWELD® process provides a way to produce copper/copper, copper/galvanized or plain steel, copper/copper clad steel, copper/bronze/brass/stainless steel, steel/steel, molecular bonds with no external energy or heat source. The principle consists of bringing together a welding materials and ignition agent in a suitable graphite mould. The reduction of copper oxide by aluminium produces molten copper and aluminium oxide slag at extremely high temperatures. The shape of the mould, its dimensions, and the size of the welding material, are all dependent on the items to be welded. 1 Installation Is Easy! 2 4 Simple Steps For Permanently Welded Electrical Connections The CADWELD PLUS Control Unit initiates the reaction of the metal crucible. The standard unit includes a 1.8 meter (6-foot) high temperature control unit lead. The lead attaches to the ignition strip using a custom made, purpose-designed termination clip. Insert CADWELD PLUS package into mould After the termination clip is installed on the ignition strip, the installer pushes and holds the ignition button to start a charging and discharging sequence. Within a few seconds the control unit sends a predetermined voltage to the ignition strip and the reaction is initiated. 3 Press and hold operating switch and wait for the ignition www.erico.com 7 Attach control unit termination clip to ignition strip 4 Open the mould and remove the expended steel cup – no special disposal required
  • 10. CADWELD® PLUS CADWELD PLUS for Grounding Applications CADWELD PLUS Part Number 15PLUSF20 25PLUSF20 32PLUSF20 45PLUSF20 65PLUSF20 90PLUSF20 115PLUSF20 150PLUSF20 200PLUSF20 250PLUSF20 300PLUSF20 400PLUSF20 500PLUSF20 Article Number 165700 165701 165702 165703 165704 165705 165706 165707 165708 165709 165710 165711 165712 Size Indentification Ring Color Traditional Welding Material Part Number (Clear Cap) Box Qty. Black Red White Light Blue Dark Green Gray Orange Dark Blue Yellow Purple Light Green Brown Light Brown 15 25 32 45 65 90 115 150 200 250 use 2 x 150 use 2 x 200 500 20 20 20 20 20 10 10 10 10 10 10 10 10 Baffle Cover Kit PLUSCU PLUSCULD CADWELD PLUS Patent Numbers 6,553,911 6,835,910 6,703,578 Accessories CADWELD PLUS for Cast Iron Applications Traditional Welding Size Indentification Material Part Number (Orange Cap) Ring Color Article Number 25PLUSXF19 32PLUSXF19 45PLUSXF19 65PLUSXF19 165718 165719 165720 165721 Red White Light Blue Dark Green Box Qty. 20 20 20 20 165745 PLUSCULD 165739 165746 165740 165744 MC3X3KIT 165741 MC4X4KIT 8 PLUSCU15L MC25X3KIT Gram weight PLUS welding material type i.e. 45PLUSF20 PLUSCU Article Description Number 165738 CADWELD PLUS Control Unit MC2X2KIT 25XF19 32XF19 45XF19 65XF19 Part Number PLUSCULD15 CADWELD PLUS Part Number 165742 CADWELD PLUS Control Unit with 4.6 meters (15 ft.) Lead CONTROL UNIT Replacement Lead ) 1.8 meters (6 ft.) CONTROL UNIT Replacement Lead 4.6 meters (15 ft.) Kit, Baffle Cover, Graphite 51 mm X 51 mm (2” X 2”) Mould Kit, Baffle Cover, Graphite 64 mm X 76 mm (21⁄2” X 3”) Mould Kit, Baffle Cover, Graphite 76 mm X 76 mm (3” X 3”) Mould Kit, Baffle Cover, Graphite 102 mm X 102 mm (4” X 4”) Mould www.erico.com
  • 11. CADWELD® MULTI 4 Easy steps for multiple, permanently welded, electrical connections Step Layer batting and variable conductor sizes to be 1 welded into dry mould Step 2 Close mould and drop metal disk in place Step Dump welding material and tap bottom of 3 container to release the Step Closeflint cover and ignite with ignitor. Open the 4 mould after 10 seconds starting material The CADWELD® MULTI combines a versatile mould block and a range of gaskets (batting) to allow numerous different welded connections to be produced without the need to change the mould for each connection type. The process is similar to the traditional CADWELD® with one distinct difference... there is no need to change the mould for different connection types. The whole process is complete in about one minute. The connection table details the gasket quantities required for each weld. CADWELD MULTI Available Items Description Part No. Article No. Kit for 20 welds, in metallic box KITCDM01 167780 14” x 13” x 6” (360 x 330 x 160 mm) Kit for 20 welds using CADWELD PLUS, KITCDM01 167781 in metallic box (Control Unit sold separately) PLUS 14” x 13” x 11” (360 x 330 x 280 mm) Made from the following items which can be ordered separately: Mould Handle Clamp Set of 33 battings/gaskets Welding material 90* CADWELD PLUS Welding Material** Toolset TS-6A, including: CDM01 FMCDM01 SCDM01 90 90PLUSF20 TS6A 234720 120882 120886 163040 165705 169930 Box Qty. 1 1 11.50 1 1 1 10 10 1 1.000 1.100 0.200 0.090 0.158 0.490 Qty. in Kit 1 1 2 2 boxes of 10 2 boxes of 10 1 • gloves • cardcloth brush • soft brush • flint ignitor * in KITCDM01 = Traditional CADWELD MULTI Kit ** in KITCDM01PLUS = CADWELD PLUS MULTI Kit www.erico.com Unit Weight (kg) 10.00 9
  • 12. CADWELD® MULTI CADWELD® MULTI Connection Capabilities Copper Cable/Solid to Copper Cable/Solid • Copper cable/solid sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter • Copper cable/solid sizes up to #3 (25 mm2) stranded or .26” (6,5 mm) diameter Copper Cable/Solid/Strip to Rebar • Copper conductor sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter • Copper or steel strip/lug sizes up to 1” x .138” (30 x 3,5 mm) • Rebar sizes up to #3 (10 mm) Copper Cable/Solid to Copper or Steel Strip/Lug • Copper conductor sizes up to 1/0 (50 mm2) stranded or .40” (10 mm) diameter • Copper or steel strip/lug sizes up to 1” x .138” (30 x 3,5 mm) Copper Strip to Copper Strip • BB and CG 1” x (.020” - .118”), (30 x 3,5 mm) • BG and EB 1” x (.020” - .079”), (30 x 3 mm) Galvanized Steel Strip to Galvanized Steel Strip • Galvanized steel strip sizes up to 1” x .138” (30 x 3,5 mm) 10 www.erico.com
  • 13. Horizontal Connection SS HORIZONTAL SPLICE Splice of horizontal cables. • Concentric stranded copper cable unless otherwise noted. • Solid conductor may be copper or Copperweld®. • Also available are splices of different and mixed cable sizes. For Copperweld DSA cables, contact ERICO®. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. SS Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head SS CABLE SIZE (sq mm) MOULD PART NO. WELDING MATERIAL1 16* 25 35 50 70 SSCW3* SSCY1 SSCY2 SSCY3 SSCY4 25 32 32 45 65 95 120 150 185 SSCY5 SSCY6 SSCY7 SSCY8 90 115 115 150 240 300 SSCY9 SSCY0 200 2 x 150** 8 mm Ø 10 mm Ø SSCW6 SSCW8 45 65 *Packing: B112, sleeve 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) **For CADWELD PLUS use 300PLUSF20 www.erico.com 11 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111
  • 14. Horizontal Tee TA HORIZONTAL TEE CONNECTIONS Tee of horizontal run and tap cables. • Concentric stranded copper cable unless otherwise noted. • Solid conductor can be copper or Copperweld®. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds TA CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head TA CABLE SIZE (sq mm) run MOULD PART NO. tap 16* TACW3W3 32 25 25 25 16* TACY1Y1 TACY1W3 32 45 35 35 35 35 25 16* TACY2Y2 TACY2Y1 TACY2W3 45 45 45 50 50 50 50 50 35 25 16* TACY3Y3 TACY3Y2 TACY3Y1 TACY3W3 90 45 45 45 70 70 70 70 70 70 50 35 25 16* TACY4Y4 TACY4Y3 TACY4Y2 TACY4Y1 TACY4W3 90 90 45 45 45 95 95 95 95 95 95 95 70 50 35 25 16* TACY5Y5 TACY5Y4 TACY5Y3 TACY5Y2 TACY5Y1 TACY5W3 115 90 90 90 90 90 T313 181225 181230 165260 165020 140160 B136A B136B T394 B265 T111 WELDING MATERIAL1 16* 165130 CABLE SIZE (sq mm) run MOULD PART NO. tap WELDING MATERIAL1 120 120 120 120 120 120 95 70 50 35 TACY6Y6 TACY6Y5 TACY6Y4 TACY6Y3 TACY6Y2 150 150 90 90 90 150 150 150 150 150 120 95 70 TACY7Y7 TACY7Y6 TACY7Y5 TACY7Y4 200 150 150 90 185 185 185 185 150 120 TACY8Y8 TACY8Y7 TACY8Y6 200 200 200 240 240 240 240 240 185 150 120 TACY9Y9 TACY9Y8 TACY9Y7 TACY9Y6 2 x 150** 200 200 200 TACW6W6 TACW8W6 TACW8W8 90 90 90 8 mm Ø 8 mm Ø 10 mm Ø 8 mm Ø 10 mm Ø 10 mm Ø 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) **For CADWELD PLUS use 300PLUSF20 *Packing: B112, sleeve 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 12 www.erico.com
  • 15. Horizontal X XA/XB XA HORIZONTAL X CONNECTIONS XA – Cross of horizontal cables, tap cable cut – cables in same plane. XB – Cross of horizontal cables, lapped and not cut. • Concentric stranded copper cable unless otherwise noted • Solid conductor may be copper or Copperweld®. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds XB XA CABLE SIZE (sq mm) run tap MOULD PART NO. CADWELD® PLUS Control Unit or Flint Ignitor WELDING MATERIAL1 25 25 XACY1Y1 45 35 35 35 25 XACY2Y2 XACY2Y1 65 65 50 50 50 35 XACY3Y3 XACY3Y2 90 90 70 70 70 50 XACY4Y4 XACY4Y3 115 115 95 95 95 95 70 50 XACY5Y5 XACY5Y4 XACY5Y3 120 95 70 XACY6Y6 XACY6Y5 XACY6Y4 150 120 95 70 XACY7Y7 XACY7Y6 XACY7Y5 XACY7Y4 250 250 200 200 185 185 185 185 150 120 XACY8Y8 XACY8Y7 XACY8Y6 250 250 250 240 240 240 240 240 185 150 120 XADY9Y9 XADY9Y8 XADY9Y7 XADY9Y6 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head 200 200 200 150 150 150 150 SUGGESTED TOOLS 200 150 150 120 120 120 500 2 x 200* 2 x 200* 2 x 150** T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111 • B136C cleaning tool supplied with each XB mould. • All Q price moulds require L160 handle clamp. • All Z price moulds require L159 handle clamp. XB CABLE SIZE (sq mm) run tap MOULD PART NO. WELDING MATERIAL1 25 35 50 70 95 25 35 50 70 95 XBCY1Y1 XBCY2Y2 XBQY3Y3 XBQY4Y4 XBQY5Y5 65 90 150 200 250 120 150 185 120 150 185 XBQY6Y6 XBZY7Y7 XBZY8Y8 2 x 150** 2 x 200* 500 240 240 XBZY9Y9 3 x 250*** For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 400PLUSF20 **For CADWELD PLUS use 300PLUSF20 ***For CADWELD PLUS use 750PLUSF20 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 400PLUSF20 **For CADWELD PLUS use 300PLUSF20 www.erico.com 165130 ADDITIONAL NOTES 1 1 165738 PLUSCU 165000 T320 13
  • 16. Parallel Horizontal PT PARALLEL HORIZONTAL CONDUCTORS Parallel through connection of horizontal cables. • Run conductor is on the bottom of type PT moulds. • Concentric strand copper cable unless otherwise noted. • Solid conductor may be copper or Copperweld®. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps PT for C Price Key Moulds for D Price Key Moulds CADWELD® PLUS Control Unit or Flint Ignitor PT 165738 PLUSCU 165000 T320 SUGGESTED TOOLS CABLE SIZE (sq mm) run MOULD PART NO. tap WELDING MATERIAL1 25 25 PTCY1Y1 45 35 35 35 25 PTCY2Y2 PTCY2Y1 65 65 50 50 50 35 PTCY3Y3 PTCY3Y2 70 50 PTCY4Y4 PTCY4Y3 95 70 50 PTCY5Y5 PTCY5Y4 PTCY5Y3 120 95 70 PTCY6Y6 PTCY6Y5 PTCY6Y4 150 120 95 70 PTDY7Y7 PTCY7Y6 PTCY7Y5 PTCY7Y4 2 x 150* 250 200 150 185 185 185 185 150 120 PTDY8Y8 PTDY8Y7 PTCY8Y6 2 x 150* 2 x 150* 250 240 240 240 240 240 185 150 120 PTDY9Y9 PTDY9Y8 PTDY9Y7 PTCY9Y6 B136A B136B T394 B265 T111 250 200 150 150 150 150 150 182125 182130 165260 165020 140160 200 150 150 120 120 120 T313 115 115 95 95 95 165130 90 65 70 70 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head 2 x 200** 2 x 150* 2 x 150* 250 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 300PLUSF20 **For CADWELD PLUS use 400PLUSF20 14 www.erico.com
  • 17. Horizontal Steel Surface HA HA/HS HORIZONTAL STEEL SURFACE Cable on surface Horizontal concentric copper conductor to flat steel surface or top of horizontal pipe • CADWELD® also has a complete product line for cathodic protection connections. See catalogue CA1A. • A test weld should be made to check the possibility of burn-through on thin sections or thin wall pipe. • Concentric stranded copper cable listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. Handle Clamps* Flat Surface for C Price Key Moulds 161000 for D Price Key Moulds 161020 Pipe (curved surface) for C Price Key Moulds for D Price Key Moulds HS CADWELD® PLUS Control Unit or Flint Ignitor Cable off surface 165738 PLUSCU 165000 T320 SUGGESTED TOOLS HA CABLE SIZE (sq mm) MOULD PART NO. WELDING MATERIAL1 25 35 50 70 1 L160 L159 B160V B159V HAAY1 HAAY2 HAAY3 HAAY4 45 45 45 65 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head Rasp 165030 T313 182125 182130 165260 165020 140160 162420 B136A B136B T394 B265 T111 T321 *Handles are included with A Price Key Moulds. For CADWELD PLUS add suffix “PLUSF20” (refer page 8) HS Cable to Steel Pipe (Types HA and HS) – CABLE SIZE (sq mm) WELDING MATERIAL1 95 HSCY5 115 Cable Nominal Pipe Diameter 120 150 185 HSCY6 HSCY7 HSCY8 115 150 200 35 mm2 and Smaller Less than 350 mm Greater than 350 mm Nominal Diameter (mm) None 240 1 MOULD PART NO. HSCY9 200 50 mm2 thru 120 mm2 Less than 760 mm Greater than 762 mm Nominal Diameter (mm) None For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com Use flat surface mould part number with suffix. Suffix Example: 35 mm2 cable, on 100 mm diameter pipe HAA-Y2-100 95 mm2 cable on 250 mm diameter pipe HSC-Y5-250 15
  • 18. Vertical Steel Surface VS VERTICAL STEEL SURFACE Cable down at 45° to vertical steel surface including pipe. Cable to vertical flat steel surface; cable to side of vertical or horizontal steel pipe. • CADWELD® also has a complete product line for cathodic protection connections. • Concentric stranded copper cable listed. • A test weld should be made to check the possibility of burn through on thin sections or thin wall pipe. • Bold letter in mould part number is the price key. REQUIRED TOOLS VS Article No. Part No. Handle Clamps Flat Surface for C Price Key Moulds 161000 L160 for D Price Key Moulds 161020 L159 Pipe for C Price Key Moulds B160V (to 100 mm dia.) for D Price Key Moulds B159V (Pipes 10ø-250 mm dia. add B158) CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS VS CABLE SIZE sq mm WELDING MATERIAL1 25 35 50 70 95 VSCY1 VSCY2 VSCY3 VSCY4 VSCY5 45 45 90 90 115 120 150 185 VSCY6 VSCY7 VSCY8 115 150 200 240 1 MOULD PART NO. VSCY9 Conductor Cleaning Brush 165030 Slag Removal Spade See CADWELD Table Mould Cleaning Brush 165260 Cable Clamp 165020 Torch Head 140160 Rasp 162420 200 T313 T394 B265 T111 T321 ADDITIONAL NOTES For flat vertical surfaces, on an H column or angle, the following attachment can be used to secure the mould. for use with L160 B134 for use with L159 B135 Cable to Vertical Steel Pipe – Use flat surface mould part number; add V and suffix. Cable For CADWELD PLUS add suffix “PLUSF20” (refer page 8) Nominal Pipe Diameter 25 mm2 thru 120 mm2 Less than 80 mm 812.8 mm and larger Suffix Nominal Pipe Diameter None Example: 70 mm2 to 102 mm pipe, VSC-Y4-102V 16 www.erico.com
  • 19. Studs HX/HV STEEL STUDS Connections of steel studs to steel surfaces. Studs on grounded structures provide a convenient point of attachment of temporary protective ground clamps. • Bold letter in mould part number is the price key. REQUIRED TOOLS HX Handle Clamps Vertical stud to horizontal steel surface for C Price Key Moulds for D Price Key Moulds CADWELD® PLUS Control Unit or Flint Ignitor Article No. 161000 161020 Part No. L160 L159 165738 PLUSCU 165000 T320 SUGGESTED TOOLS HV Horizontal stud to horizontal steel surface Mould Cleaning Brush Rasp Torch Head Mould Scraper Tool #65 w/m & smaller #90 w/m & larger HX T394 T321 T111 B136A B136B HV THREAD DESCRIPTION MOULD PART NO. WELDING MATERIAL1 THREAD DESCRIPTION MOULD PART NO. M6 M8 M10 M12 M16 1 165260 162420 140160 HXC-6 HXC-8 HXC-10 HXC-12 HXC-16 25 32 45 45 90 M6 M10 M12 M16 HVC-6 HVC-P100 HVC-P120 HVC-P160 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com 17 WELDING MATERIAL1 25 45 65 115 For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
  • 20. Busbar Tape BA/BB COPPER BUSBAR SPLICE TYPE BA – Horizontal, on-edge, busbar. TYPE BB – Horizontal busbars. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps BA for C Price Key Moulds for D Price Key Moulds CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head BB 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111 BB BA BUSBAR SIZE MOULD PART NO. WELDING MATERIAL1 65 90 3X25 3X50 BBCCAJ BBRCAM 90 150 BACEAL BACEAM 115 115 4X40 4X50 BBCEAL BBREAM 150 150 5X40 5X50 BACFAL BACFAM 150 200 5X40 5X50 BBCFAL BBRFAM 150 200 6X25 6X50 BACPAJ BACPAM 115 150 6X25 6X50 BBCPAJ BBRPAM 115 250 BUSBAR SIZE 3X25 3X50 BACCAJ BACCAM 4X40 4X50 1 MOULD PART NO. WELDING MATERIAL1 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 18 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com
  • 21. Busbar Tape BM/BQ COPPER BUSBAR TYPE BM – Tee tap – horizontal busbars. TYPE BQ – Tee tap down – horizontal, on-edge, busbars. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds BM CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head BQ 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111 BQ BM BUSBAR SIZE MOULD PART NO. WELDING MATERIAL1 BUSBAR SIZE MOULD PART NO. WELDING MATERIAL1 3X25 3X50 90 250 3X25 3X50 BQCCAJCAJ BQCCAMCAM 90 200 4X40 4X50 BMCEALEAL BMDEAMEAM 150 200 4X40 4X50 BQCEALEAL BQCEAMEAM 150 200 5X40 5X50 BMCFALFAL BMDFAMFAM 150 200 5X40 5X50 BQCFALFAL BQCFAMFAM 150 200 6X25 6X50 1 BMCCAJCAJ BMDCAMCAM BMCPAJPAJ BMDPAMPAM 115 250 6X25 6X50 BQCPAJPAJ BQDPAMPAM 150 2 x 250* 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 500PLUSF20 19
  • 22. Cable to Busbar Tape LE CABLE TO BUSBAR Horizontal tee - tap of copper busbar to cable run • Concentric stranded copper cable as listed • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. LE 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds LE MOULD PART NO. Part No. CABLE SIZE (sq mm) BUSBAR (mm) WELDING MATERIAL1 16 2x20 2x25 3x20 3x25 LECW3BAH* LECW3BAJ* LECW3CAH* LECW3CAJ* 45 65 65 65 25 2x20 2x25 3x20 3x25 4x25 LECY1BAH LECY1BAJ LECY1CAH LECY1CAJ LECY1EAJ 45 45 45 45 65 35 2x25 3x20 3x25 4x25 LECY2BAJ LECY2CAH LECY2CAJ LECY2EAJ 2x25 3x20 3x25 4x25 LECY3BAJ LECY3CAH LECY3CAJ LECY3EAJ 65 65 65 90 70 3x25 3x30 4x25 4x30 5x30 LECY4CAJ LECY4CAK LECY4EAJ LECY4EAK LECY4FAK 90 90 115 115 115 95 3x25 3x30 4x25 4x30 5x30 6x40 LECY5CAJ LECY5CAK LECY5EAJ LECY5EAK LECY5FAK LECY5PAL 90 90 150 150 150 200 120 3x25 3x30 4x25 4x30 5x30 6x40 LECY6CAJ LECY6CAK LECY6EAJ LECY6EAK LECY6FAK LECY6PAL 165738 PLUSCU 165000 T320 45 45 45 65 50 CADWELD® PLUS Control Unit or Flint Ignitor 115 115 150 150 200 200 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) * Requires B112 Sleeve 20 www.erico.com
  • 23. Busbar Tape EB BUSBAR TO BUSBAR Horizontal X - bars flat and in same plane • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds EB CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head EB BUSBAR (mm) MOULD PART NO. WELDING MATERIAL1 3X25 3X30 3X50 115 115 200 4X40 4X50 EBCEAL EBCEAM 200 250 5X40 5X50 EBCFAL EBCFAM 250 250 6X25 6X50 1 EBCCAJ EBCCAK EBCCAM EBCPAJ EBCPAM 200 200 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com 21 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111
  • 24. Busbar Tape BW/CG BUSBAR TO BUSBAR BW - Vertical rising copper busbar to a flat, vertical steel surface CG - Horizontal tee - tap of copper busbar to busbar run • A test weld should be made to check the possibility of burn through when intended for use on thin sections or thin wall pipe. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds BW CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head Rasp CG 165130 T313 182125 182130 165260 165020 140160 162420 B136A B136B T394 B265 T111 T321 CG BW BUSBAR SIZE MOULD PART NO. WELDING MATERIAL1 BUSBAR SIZE MOULD PART NO. WELDING MATERIAL1 3X25 3X50 BWCCAJ BWCCAM 90 150 3X25 3X50 CGCCAJ CGCCAM 115 200 4X40 4X50 BWCEAL BWCEAM 200 250 4X25 4X50 CGCEAJ CGCEAM 150 250 5X40 5X50 BWCFAL BWDFAM 200 250 5X40 5X50 CGCFAL CGCFAM 200 250 6X25 6X50 BWCPAJ BWDPAM 150 2 x 150* 6X25 6X50 CGCPAJ CGCPAM 150 300 1 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 300PLUSF20 22 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com
  • 25. Cable to Busbar Tape LJ LJ CABLE TO BUSBAR Tap of horizontal cable to edge of horizontal, flat busbar. • Concentric stranded copper cable is listed. • The minimum distance between adjacent welds is indicated as “C” dimension. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds LJ BUSBAR (mm) CADWELD® PLUS Control Unit or Flint Ignitor 6 x 40 & WIDER 1 LJCCAJY2 LJCCAJY3 LJCCAJY4 45 90 90 35 50 70 95 LJCEALY2 LJCEALY3 LJCEALY4 LJCEALY5 45 90 90 90 LJCEALY6 LJCEALY7 LJCEALY8 LJCEALY9 WELDING MATERIAL1 35 50 70 95 LJCFALY2 LJCFALY3 LJCFALY4 LJCFALY5 65 90 90 90 LJCFALY6 LJCFALY7 LJCFALY8 LJCFALY9 115 115 150 200 35 50 70 95 LJCPALY2 LJCPALY3 LJCPALY4 LJCPALY5 65 90 90 90 LJCPALY6 LJCPALY7 LJCPALY8 LJCPALY9 SUGGESTED TOOLS 90 115 150 150 120 150 185 240 5 x 40 & WIDER 35 50 70 120 150 185 240 4 x 40 & WIDER MOULD PART NO. 120 150 185 240 3 x 25 CABLE SIZE (sq mm) 115 115 150 200 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com 165738 PLUSCU 165000 T320 23 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111
  • 26. Copper Lugs LA COPPER LUGS (METRIC) • Lugs and connections for equipment and structures. Ideal for power utility applications. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. LA REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps LA for C Price Key Moulds for D Price Key Moulds CABLE SIZE BUS OR LUG (sq mm) SIZE (mm) 16 MOULD PART NO. WELDING MATERIAL1 x x x x 20 25 20 25 LAC-W3-BAH LAC-W3-BAJ LAC-W3-CAH LAC-W3-CAJ 32 32 45 45 25 2 3 3 4 x x x x 25 20 25 25 LAC-Y1-BAJ LACY1-CAH LAC-Y1-CAJ LAC-Y1-EAJ 45 45 45 65 35 2 3 3 4 x x x x 25 20 25 25 LAC-Y2-BAJ LACY2-CAH LAC-Y2-CAJ LAC-Y2-EAJ 2 3 3 4 x x x x 25 20 25 25 LAC-Y3-BAJ LAC-Y3-CAH LAC-Y3-CAJ LAC-Y3-EAJ 3 3 4 4 5 x x x x x 25 30 25 30 30 LAC-Y4-CAJ LAC-Y4-CAK LAC-Y4-EAJ LAC-Y4-EAK LAC-Y4-FAK 65 65 65 65 90 95 3 3 4 4 5 x x x x x 25 30 25 30 30 LAC-Y5-CAJ LAC-Y5-CAK LAC-Y5-EAJ LAC-Y5-EAK LAC-Y5-FAK 65 90 90 90 90 120 3 3 4 4 5 x x x x x 25 30 25 30 30 LAC-Y6-CAJ LAC-Y6-CAK LAC-Y6-EAJ LAC-Y6-EAK LAC-Y6-FAK SUGGESTED TOOLS 45 45 45 65 70 165738 PLUSCU 165000 T320 45 45 45 45 50 1 2 2 3 3 CADWELD® PLUS Control Unit or Flint Ignitor 90 90 90 90 90 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 24 www.erico.com
  • 27. Copper Lugs GL COPPER LUGS • Lugs and connections for equipment and structures. Ideal for power applications. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. GL Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds 1-HOLE CADWELD® PLUS Control Unit or Flint Ignitor T 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head 31.75 mm min. 14.29 mm D. W 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111 15.875 mm ® NEMA Drilled Lugs-B-121 Series GL All lugs are tin plated copper. CABLE MOULD WELDING LUG SIZE SIZE PART NO. MATERIAL1 TXW (sq mm) (mm) 2-HOLE 25 35 50 70 95 76.2 mm min. 14.29 mm D. 44.45 mm 1 GLCCEY1 GLCCEY2 GLCCEY3 GLCCEY4 GLCDEY5 32 32 45 45 65 3.18 3.18 3.18 3.18 4.76 x x x x x 25.4 25.4 25.4 25.4 25.4 B-121-CE B-121-CE B-121-CE B-121-CE B-121-DE B-122-CE B-122-CE B-122-CE B-122-CE B-122-DE 120 150 185 240 T W GLCDEY6 GLCEEY7 GLCEEY8 GLCEGY9 65 90 90 150 4.76 6.35 6.35 6.35 x x x x 25.4 25.4 25.4 38.1 B-121-DE B-121-EE B-121-EE B-121-EG B-122-DE B-122-EE B-122-EE B-122-EG For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 15.875 mm NEMA Drilled Lugs-B-122 Series www.erico.com GL LUG NUMBER 1 HOLE 2 HOLE 25
  • 28. Cable to Ground Rod GR CABLE TO GROUND ROD • Single cable to top of ground rod. Concentric strand copper cable unless otherwise noted. For copperclad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds GR CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS GR GROUND ROD SIZE Dia. (mm) CABLE SIZE (sq mm) MOULD PART NO. WELDING MATERIAL1 25 35 50 70 GRCP128Y1 GRCP128Y2 GRCP128Y3 GRCP128Y4 65 65 65 90 95 120 150 185 GRCP128Y5 GRCP128Y6 GRCP128Y7 GRCP128Y8 GRCP143Y1 GRCP143Y2 GRCP143Y3 GRCP143Y4 GRCP143Y5 GRCP143Y6 GRCP143Y7 GRCP143Y8 GRCP143Y9 GRCP173Y1 GRCP173Y2 GRCP173Y3 GRCP173Y4 GRCP173Y5 GRCP173Y6 GRCP173Y7 GRCP173Y8 GRCP173Y9 B136A B136B T394 B265 T329 T111 90 90 90 90 95 120 150 185 240 182125 182130 165260 165020 165260 140160 90 90 115 150 250 25 35 50 70 T313 65 90 90 90 95 120 150 185 240 165130 90 90 115 115 25 35 50 70 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp File Torch Head 90 90 115 115 150 12.7 14.2 17.2 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 26 www.erico.com
  • 29. Cable to Ground Rod GT CABLE TO GROUND ROD • Through cable to top of ground rod. Connections are for concentric strand copper cable unless otherwise noted. For copperclad, galvanized, stainless clad or stainless steel ground rods. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds GT CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS GT GROUND ROD SIZE Dia. (mm) CABLE SIZE (sq mm) MOULD PART NO. WELDING MATERIAL1 25 35 50 70 GTCP128Y1 GTCP128Y2 GTCP128Y3 GTCP128Y4 90 90 90 90 95 120 150 185 GTCP128Y5 GTCP128Y6 GTCP128Y7 GTCP128Y8 115 150 150 200 25 35 50 70 GTCP143Y1 GTCP143Y2 GTCP143Y3 GTCP143Y4 90 90 90 115 95 120 150 185 240 GTCP143Y5 GTCP143Y6 GTCP143Y7 GTCP143Y8 GTCP143Y9 115 150 200 200 250 25 35 50 70 GTCP173Y1 GTCP173Y2 GTCP173Y3 GTCP173Y4 90 90 90 115 95 120 150 185 240 GTCP173Y5 GTCP173Y6 GTCP173Y7 GTCP173Y8 GTCP173Y9 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp File Torch Head 115 150 200 200 250 12.7 14.2 17.2 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com 27 165130 T313 182125 182130 165260 165020 165260 140160 B136A B136B T394 B265 T329 T111
  • 30. Cable/Tape to Ground Rod GY/LQ CABLE TO GROUND ROD • Through cable to side of ground rod. • Concentric strand copper cable unless otherwise noted. • Ground rods can be copperclad, galvanized, stainless clad or stainless steel. • Bold letter in mould part number is the price key. NEW ce Two-pie mould REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds CADWELD® PLUS Control Unit or Flint Ignitor GY SUGGESTED TOOLS GY GROUND CABLE ROD SIZE SIZE Dia. (mm) (sq mm) 165738 PLUSCU 165000 T320 MOULD PART NO. WELDING MATERIAL1 25 35 50 70 GYRP128Y1 GYRP128Y2 GYRP128Y3 GYRP128Y4 90 90 115 115 95 120 150 185 GYRP128Y5 GYRP128Y6 GYRP128Y7 GYRP128Y8 150 150 200 200 25 35 50 70 GYRP143Y1 GYRP143Y2 GYRP143Y3 GYRP143Y4 GYRP143Y5 GYRP143Y6 GYRP143Y7 GYRP143Y8 GYFP143Y9 150 150 200 250 2 x 200* 25 35 50 70 GYRP173Y1 GYRP173Y2 GYRP173Y3 GYRP173Y4 90 90 115 150 95 120 150 185 240 GYRP173Y5 GYRP173Y6 GYRP173Y7 GYFP173Y8 GYFP173Y9 150 250 250 2 x 200* 2 x 200* 165130 T313 182125 182130 165260 165020 165260 140160 B136A B136B T394 B265 T329 T111 90 90 115 115 95 120 150 185 240 Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp File Torch Head 12.7 LQ 14.2 LQ GROUND ROD SIZE Diam. (mm) BUSBAR SIZE (mm) MOULD PART NO. WELDING MATERIAL1 12.7 3 x 25 LQE-P128-CAJ 200 14.2 3 x 25 LQE-P143-CAJ 200 17.2 3 x 25 LQE-P173-CAJ 2 x 200* 17.2 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 400PLUSF20 1 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) *For CADWELD PLUS use 400PLUSF20 28 www.erico.com
  • 31. Tape to Ground Rod CP/CN BUSBAR TO GROUND ROD TYPE CP - Through busbar to top of ground rod. TYPE CN - Busbar tap to top of ground rod. • Ground rods can be copperbonded, copperclad, galvanized, stainless steel or stainless steel clad. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. CP Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds CADWELD® PLUS Control Unit or Flint Ignitor 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp Torch Head CN CP GROUND ROD SIZE (sq mm dia) BUSBAR (mm) MOULD PART NO. WELDING MATERIAL 12.7 14.2 17.2 2 x 30 CPCP128BAK CPCP148BAK CPCP178BAK 115 115 115 12.7 14.2 17.2 3 x 25 CPCP128CAJ CPCP142CAJ CPCP172CAJ 150 115 200 12.7 14.2 17.2 6 x 50 (or wider) CPCP128PAM CPCP142PAM CPCP172PAM 150 200 250 GROUND ROD SIZE (sq mm dia) BUSBAR (mm) MOULD PART NO. WELDING MATERIAL 12.7 14.2 17.2 2 x 30 CNCP128BAK CNCP148BAK CNCP178BAK 115 115 150 12.7 14.2 17.2 3 x 25 CNCP128CAJ CNCP142CAJ CNCP172CAJ CN 12.7 14.2 17.2 6 x 50 (or wider) CNCP128PAM CNCP142PAM CNCP172PAM 90 150 150 200 250 2 x 150* * For CADWELD PLUS use 300PLUSF20 www.erico.com 29 165130 T313 182125 182130 165260 165020 140160 B136A B136B T394 B265 T111
  • 32. Cable to Ground Rod CADWELD® ONE SHOT GR/GT CABLE TO GROUND ROD USING CADWELD ONE SHOT CONNECTIONS For both plain or threaded copperclad and galvanized steel or stainless steel rods. The CADWELD ONE SHOT case is a ceramic disposable body replacing the familiar semi-permanent graphite mould and associated handle clamp. Everything required is included except control unit. Meets NEC® requirements GT GR REQUIRED TOOLS CADWELD® ONE SHOT connections are available in standard packages of 6 each. Article No. CADWELD® PLUS Control Unit or Flint Ignitor Part No. 165738 PLUSCU 165000 T320 SUGGESTED TOOLS Cable Cleaning Brush File Torch Head GROUND ROD SIZE Dia. (mm) 12.7 14.2 17.2 165030 165260 140160 T313 T329 T111 PART NUMBER CONDUCTOR SIZE (mm2) TYPE GR1 8-10 14-22 25 30-38 GR1-141G GR1-141L GR1-141Q GR1-141V GT1 -141G GT1 -141L GT1-141Q GT1 -141V 8-10 14-22 25 30-38 50-60 70 sq mm GR1-161G GR1-161L GR1-161Q GR1-161V GR1-162C GR1-162G GT1-161G GT1-161L GT1-161Q GT1-161V GT1-162C 8-10 14-22 25 30-38 50-60 70 sq mm GR1-181G GR1-181L GR1-181Q GR1-181V GR1-182C GR1-182G GT1-181G GT1-181L GT1-181Q GT1-181V GT1-182C TYPE GT1 1 For CADWELD PLUS ONE SHOT add suffix “PLUS” following the above part number 30 www.erico.com
  • 33. Ground Rod Splice GB GROUND ROD SPLICE • CADWELD® ground rod splices are very strong and use the proven corrosion resistant CADWELD connection. • CADWELD ground rod splices are available for copperclad, galvanized or stainless ground rods. • Bold letter in mould part number is the price key. REQUIRED TOOLS Article No. Part No. 161000 161020 L160 L159 Handle Clamps for C Price Key Moulds for D Price Key Moulds GB CADWELD® PLUS Control Unit or Flint Ignitor Ground Rod Splice Clamp 165738 PLUSCU 165000 T320 B120 SUGGESTED TOOLS Conductor Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush Cable Clamp File Torch Head 165130 T313 182125 182130 165260 165020 165260 140160 B136A B136B T394 B265 T329 T111 B120 GB GROUND ROD SIZE Dia. (mm) 12.7 14.2 17.2 MOULD PART NO. HDGBC14 HDGBC16 HDGBC18 WELDING MATERIAL 250* 2 x 150** 2 x 200*** *For CADWELD PLUS use 250PLUSF20 **For CADWELD PLUS use 300PLUSF20 ***For CADWELD PLUS use 400PLUSF20 161750 Ground Rod Splice Clamp The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly positioning the rods and mould while splicing the rods. (Type HDGB Connection). www.erico.com 31
  • 34. Cable to Rebar RR CABLE TO REBAR Horizontal cable tap to horizontal rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS Handle Clamps RR for C Price Key Moulds for D Price Key Moulds Article No. 161000 161020 Part No. L160 L159 CADWELD® PLUS Control Unit or 165738 PLUSCU Flint Ignitor 165000 T320 Packing Material One required for each connection see tables below SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush File Torch Head 165030 T313 182125 182130 165260 165260 140160 B136A B136B T394 T329 T111 RR REBAR SIZE Diam (mm) CABLE SIZE (sq mm) 12 25 35 50 70 95 RRA52Y1 RRA52Y2 RRC52Y3 RRC52Y4 RRC52Y5 45 45 90 90 115 B143A B143A B141A B141A B141A 16 1 REBAR SIZE Diam (mm) MOULD WELDING PACKING PART NO. MATERIAL1 MATERIAL 25 35 50 70 95 RRA53Y1 RRA53Y2 RRC53Y3 RRC53Y4 RRC53Y5 45 45 90 90 115 B143A B143A B141A B141A B141A 22 25 32 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 1 32 CABLE SIZE MOULD WELDING PACKING PART NO. MATERIAL1 MATERIAL (sq mm) 35 50 70 95 RRA55Y2 RRH55Y3 RRH55Y4 RRH55Y5 45 90 90 115 B143B B144C B144C B144A 35 50 70 95 RRA56Y2 RRH56Y3 RRH56Y4 RRH56Y5 45 90 90 115 B143B B144C B144C B144A 50 70 95 RRH58Y3 RRH58Y4 RRH58Y5 90 90 115 B144C B144C B144A For CADWELD PLUS add suffix “PLUSF20” (refer page 8) www.erico.com
  • 35. Cable to Rebar RD CABLE TO REBAR X-connection horizontal cable to horizontal rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS Handle Clamps RD for C Price Key Moulds for D Price Key Moulds Article No. 161000 161020 Part No. L160 L159 CADWELD® PLUS Control Unit or 165738 PLUSCU Flint Ignitor 165000 T320 Packing Material One required for each connection see tables below SUGGESTED TOOLS Cable Cleaning Brush Slag Removal Spade #65 w/m & smaller #90 w/m & larger Mould Cleaning Brush File Torch Head 165030 T313 182125 182130 165260 165260 140160 B136A B136B T394 T329 T111 RD REBAR CABLE SIZE SIZE Diam (sq mm) (mm) 12 16 1 25 35 50 70 95 25 35 50 70 95 MOULD WELDING PART NO. MATERIAL1 RDC52Y1 RDC52Y2 RDM52Y3 RDM52Y4 RDM52Y5 RDC53Y1 RDC53Y2 RDM53Y3 RDM53Y4 RDM53Y5 65 90 115 115 150 65 90 115 115 150 REBAR SIZE Diam (mm) PACKING MATERIAL B141A B141A B141A B141A B141A 22 25 B141A B141A B141A B141A B141A 32 For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 1 www.erico.com 33 CABLE SIZE (sq mm) MOULD PART NO. WELDING PACKING MATERIAL1 MATERIAL 35 50 70 95 RDH55Y2 RDH55Y3 RDH55Y4 RDH55Y5 90 115 115 150 B144C B144C B144C B144A 35 50 70 95 RDH56Y2 RDH56Y3 RDH56Y4 RDH56Y5 90 115 115 150 B144C B144C B144C B144A 50 70 95 RDH58Y3 RDH58Y4 RDH58Y5 115 115 150 B144C B144C B144A For CADWELD PLUS add suffix “PLUSF20” (refer page 8)
  • 36. Cable / Busbar Tape to Rebar RJ CABLE / BUSBAR TO REBAR Horizontal tee - tap of cable or busbar to vertical rebar. • Rebar material characteristics and location of weld must be considered when selecting connections to rebar. • Concentric stranded copper cable is listed. • Bold letter in mould part number is the price key. REQUIRED TOOLS Handle Clamps RJ Article No. for C&E Price Key Moulds 161000 for D Price Key Moulds 161020 Part No. L160 L159 165738 PLUSCU CADWELD® PLUS Control Unit or Flint Ignitor 165000 T320 Packing Material One required for each v connection see tables below SUGGESTED TOOLS RJ REBAR SIZE Diam (mm) CABLE SIZE (sq mm) MOULD PART NO. WELDING MATERIAL1 PACKING MATERIAL 12 25 35 50 70 95 RJC52Y1 RJC52Y2 RJC52Y3 RJC52Y4 RJC52Y5 65 65 115 115 150 16 RJC53Y1 RJC53Y2 RJC53Y3 RJC53Y4 RJC53Y5 65 65 115 115 150 B140A B140A B140A B140A B140A 35 50 70 95 RJE55Y2 RJE55Y3 RJE55Y4 RJE55Y5 65 115 115 150 B144E B144B B144B B144B 22 REBAR BUSBAR SIZE (mm) Diam (mm) 12 16 22 25 32 1 25 35 50 70 95 RJE93Y2 RJE93Y3 RJE93Y4 RJE93Y5 65 115 115 150 B144A B144B B144B B144B 32 1 165030 T313 182125 182130 165260 165260 140160 B136A B136B T394 T329 T111 B140A B140A B140A B140A B140A 25 35 50 70 95 Cable Cleaning Brush Slag Removal Spade #65 w/m & smaller ACCESSORIES#90 w/m & larger Mould Cleaning Brush File Torch Head 50 70 95 RJE58Y3 RJE58Y4 RJE58Y5 115 115 150 3 x 25 MOULD PART NO. RJC52CAJ RJC53CAJ RJE55CAJ RJE56CAJ RJE58CAJ WELDING PACKING MATERIAL1 MATERIAL 200 200 250 250 250 B140A B140A B144B B144B B144B For CADWELD PLUS add suffix “PLUSF20” (refer page 8) B144B B144B B144E Note: All welds to rebar requiring larger than 150 g of welding material will be sold only after review by ERICO®. For CADWELD PLUS add suffix “PLUSF20” (refer page 8) 34 www.erico.com
  • 37. CADWELD® Cast Ground Plates CADWELD CAST GROUND PLATES ▲ ▲ ▲ ▲ 76.2 mm ▲ ▲ ▲ 44.45 mm ▲ ▲ 82.55 mm 44.48 mm 44.45 mm 82.55 mm ▲ ▲ ▲ ▲ ▲ ▲ 1/2” thread, 12.7 mm deep - 4 holes 1/2” thread, 12.7 mm deep - 2 holes B162-2Q With stud to suit moulds for B164-2Q With stud to suit moulds for conductor conductor 4/0 AWG (120 mm2) 50 mm 4/0 AWG (120 mm2) 55 mm DB12A (Article No. 166150) complete with M12 Stud 16 mm CAUTION: Use only CADWELD cast ground plates. Other similar plates may be available that do not meet the strength requirements necessary. They may crack or break during installation. Use a CADWELD Type TA or Type SS mould when connecting the CADWELD cast ground plate to the ground conductor. The cast ground plate stud size noted above fits the mould opening for a cable of the same size. Example: Tee connection of 120 mm2 cable to B164-2Q (4/0 AWG stud size), use mould TACY62Q. Splice connection of 120 mm2 cable to B164-2Q, use mould SSC-2QY6. www.erico.com 35 ▲ 82.55 mm ▲ 76.2 mm ▲ 41.28 mm ▲ ▲ CADWELD ground plates used in concrete structures offer convenient ground system connection points. These ground points are used for equipment, machinery and structure grounding after completion of the concrete work. The castings are made from a copper alloy ... CADWELD ground plate connections result in current carrying capacity equal to that of the conductor or stud and cannot loosen or corrode.
  • 38. Aircraft Grounding Receptacles B-165 and B-165R The B-165 and B-165R Grounding Receptacles are copper alloy castings intended for use in static grounding systems of aircraft refueling areas. They are easily connected to the grounding system conductor and/or ground rods with CADWELD® connections. Designed for simple installation flush with the paved surface. The attachment point (19.05mm ball) is an integral part of the casting on the B-165 and is removable on the B-165R. BALL, 19.05 mm DIA. RECEPTACLE C B-165 and B-165R Depth A, Grade Level to Support. Diameter C, at Grade Level 70 mm SPECIAL NOTE A B165/B165R 114 mm ERICO® Aircraft Static Grounding Clamp B2617A can be used to connect to B-166 and B-167 12.7 mm PIPE to locate when TYPE RA & RB Connections B-166 and B-167 The B-166 and B-167 Combination Tie-down and Static Grounding Receptacles are copper alloy castings. They are easily connected to the grounding system conductor with CADWELD connections. Designed for simple installation flush with the paved surface. The attachment bar (19.05 mm diameter on the B-166 and 38.1 mm on the B-167) is an integral part of the casting. ATTACHMENT BAR RECEPTACLE B-167 159 185 Diameter B, Maximum Ring Size 121 165 Diameter C, at Grade Level B166/B167 B-166 Depth A, Grade Level to Support C 98 121 A B For assemblies using B-166 and B-167, contact ERICO. 12.7 mm PIPE to locate when TYPE RA & RB Connections 36 www.erico.com
  • 39. Other Cable to Cable Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Parallel dead end TYPE EASE SPLIT PJ 1 V PK 2 PM NAME Tee TYPE EASE SPLIT 3 V * TD 3 * 3 V TE 3 * PN 3 V TF 3 V PH 3 V TL 3 V PA 2 * TV 3 V PB 3 V XC 3 V PC 1 V X vertical XD (vertical cable uncut) 3 V PD 3 V X vertical (neither cable cut) XF 3 * X vertical (neither cable cut) XG 3 * X - 45° tap YC 3 V YD 3 V YE Parallel Tap TC 3 V PG Splice 1 V PP 1 * PQ 3 V PR 2 V SC 1 * SD 3 V SE 3 V SV www.erico.com X vertical (horizontal cable uncut) 3 V 37
  • 40. Other Cable to Ground Rods or Other Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Parallel tap TYPE EASE SPLIT NAME TYPE EASE SPLIT Tee GG 1 * V 1 V GH 3 V DQ 1 V GJ 1 * GP 3 V GK 3 V GW Splice 3 GS Parallel thru GQ 1 V GM 2 V GD 3 V GN 2 V GE 1 V GX 3 V GF 1 V NB 4 * GV 1 V NC 1 V ND 1 V VW 2 V Y - 45° tap 38 www.erico.com
  • 41. Other Cable to Steel or Cast Iron Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Tap cast iron TYPE EASE SPLIT VH 1 V VJ 1 V VK 1 V VR 1 HF NAME Pipe TYPE EASE SPLIT 1 * HC 1 * V HT 1 V 1 * VF 1 V 2 * VB 2 V 1 V VG 1 V 1 V VT 1 VE 2 V VV 1 VL 1 V HE 1 * HJ 2 * HK 1 V VX www.erico.com VN VC Thru steel * VA Thru cast iron 1 HG Tap steel HB 2 V Other connections to steel 39 V
  • 42. Other Cable to Busbar or Lug Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Ell TYPE EASE SPLIT NAME Splice TYPE EASE SPLIT LD 3 V * LF 3 * 3 * LG 3 V MA 2 * LH 3 * MB 3 * LK 2 V MC 3 * LL 1 V MD 3 * LM 1 V ME 2 * LN 4 * MF 3 * LP 2 * MG 2 V LS 2 * Lug PL 1 V LT 2 * Parallel tap LV 1 V LQ 2 V Parallel thru LW 1 V LR 2 * Splice DM 2 * DS 2 * LB 1 V LC 3 V DN 2 V LX 2 LY Tee 40 www.erico.com
  • 43. Other Busbar to Busbar Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Button-weld TYPE EASE SPLIT NAME Tee TYPE EASE SPLIT BK 2 * V BL 3 * 4 V BN 3 * EN 2 * BR 2 V EQ 4 V BS 2 V ER 2 * BT 4 * ES 3 * BV 3 * ET 2 V DE 3 V EV 3 * EE 3 V EP 1 V EA 4 V Parallel tap BJ 2 V EC 4 * Splice BC 3 V ED 4 V BD 3 * BF 2 * BG 2 * BH 4 V www.erico.com 1 * TX Ell TW 1 DJ X 41
  • 44. Other Busbar Connections / Other Rebar Connections NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT BX 3 V Ell DT 2 V BY 3 V Parallel tap DR 2 V CA 3 V RV 2 V CB 2 V RT 2 V CJ 2 V RW 2 V DC 3 * RE 2 V DD 3 V RF 2 V RG 1 V DF 2 V SF 2 V SR 1 V RH 1 * RK 1 * RL Tap 2 V RM 2 V RN 2 V HL HM 1 1 Parallel thru Splice V V Tee HN Thru CD 1 3 * V CK 2 V CF 1 V RP 2 V CC 1 V RQ 2 V CH 1 V XJ 1 * RC 1 V X 42 www.erico.com
  • 45. Cable to Copper Tube Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Ell TYPE EASE SPLIT DP 1 2 MW Tee * MV NAME TYPE EASE SPLIT 1 * V MM 3 * 3 V MP 3 * MX 2 V MQ MY 3 V MR 3 * MH 1 V MS 3 * MJ 3 V MT 3 * MK Splice ML 3 V NA 1 * Busbar to Ground Rods Connections BUS BAR TO GROUND RODS The connections shown are for use only only connections shown in this catalogue are not suitable The connections shown belowbelow are for usewherewhere connections shown in this catalog are not suitable. NAME TYPE EASE SPLIT NAME TYPE EASE SPLIT Ell CL 1 V Splice CS 3 V Tee CM 3 V Tee CQ 3 V CR 1 V www.erico.com 43
  • 46. Copper Tube to Ground Rods Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Ell TYPE FT EASE SPLIT 1 V NAME Tee TYPE EASE SPLIT FV 1 V Copper Tube to Copper Tube Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME Ell TYPE EASE SPLIT 1 * FL 3 FM 2 FD1 3 Tee V FE Splice FK NAME TYPE EASE SPLIT FH 3 V V FF 1 * V FG 2 V FH 3 V FJ 3 V XT 4 * V X Copper Tube to Busbar or Lugs Connections The connections shown below are for use only where connections shown in this catalog are not suitable. NAME TYPE Splice FN 1 * FP 1 V EW 2 V Tee EASE SPLIT NAME Tee TYPE EASE SPLIT 2 * FS 44 FR 1 V www.erico.com
  • 47. Material, Tools and Accessories ADAPTING MOULDS TO FIT CONDUCTORS Cables smaller than indicated on mould tag can be welded by using either Wrap Sleeve or Adapter Sleeves. CADWELD® Wrap Sleeve B140A B140A CADWELD Wrap Sleeve is wrapped around the cable until the diameter is about the same as the cable opening in the mould. CADWELD Adapter Sleeves CADWELD Adapter Sleeves are used to adapt a limited range of smaller size cables to a larger size CADWELD Mould. CABLE SIZE Concentric Strand Adapter Sleeve Part No. Use in Mould for Stranded 4 10 16 16 B-133-1H B-133-1L B-112 B-133-1V 10 25 25 35 25* 35 35 50 70 B-133-1Y B-133-2C B-133-2G B-133-2L B-133-2Q 35 50 70 70 95 *Substitute for 7/2.14 only Packing Packing consists of either preformed ceramic packing or sometimes B140A or B141A copper wrap shim. Packing is required on all rebar connections. CADWELD Mould Sealer T403 CADWELD Mould Sealer is ideal for sealing hot or cold moulds to retard leakage from large stranded conductors. It is required on certain moulds such as Types HA, HB, HC, VG and VN. It prolongs useful mould life when the cable opening becomes worn. T403 www.erico.com It is available in a convenient 0.9 kg package. 45
  • 48. Material, Tools and Accessories CABLE AND WORK SURFACE PREPARATION Cable Cleaning Brushes Two types of brushes are available to aid in removing oxides and cleaning copper surfaces. T313 Card Cloth Brush with short stiff bristles is generally preferred for cleaning concentric conductors and busbars, which are not heavily oxidized. T313 T314 Cable Cleaning Brush cleans any conductor and is especially useful for coarse or very dirty conductors. The brushes can be rotated to provide new cleaning bristles and are replaceable. T314 Cable Clamp B265 The B265 Cable clamp should be used with hard drawn copper cable, Copperweld® DSA conductor or any cable under tension. Use of the clamp aids in preventing cable movement and prolongs mould life. B265 Rasp T321 rasp is used to remove rust from any steel surface or galvanizing from hot dipped galvanized steel to expose the bare steel for welding. The curved blade makes it an efficient tool for flat surfaces. T321A Replacement blades are also available. T321 Surefire® Torch Head T111 Self igniting propane torch head. Squeeze the control knob for an instant flame. Release and it’s out. No flame adjusting. The burn tip remains cool during normal use. Operates on its side or upside down. Can withstand 60 MPH winds without flareout. Fits all standard 14 and 16 oz. propane cylinders. T111 Galvanizing Touch-Up Easy to use galvanizing paint in a spray can is used to touch up heat affected areas on galvanized steel surfaces after welding. The damage to the galvanizing is often minimal so the repair is often cosmetic. T372A galvanizing compound available in 12 ounce aerosol can. T372A Galvanizing Bar T319 T319 Galvanizing Bar is used to repair a galvanized surface that has been damaged by welding or drilling. This is a low temperature, self-fluxing material. Often there is sufficient heat after making the CADWELD® Connection to melt the bar or a small torch may be used. 46 www.erico.com
  • 49. Material, Tools and Accessories MOULD CARE AND USE Mould Cleaning Brush Mould cleaning brush T394 is very useful for removing slag from moulds – especially vertically split moulds. T394 Slag Removal Spades Slag Removal Spades are useful for removing the slag after making a CADWELD® Connection – especially useful with horizontally split moulds. Slag Spade Part No. B136A B136B Use With Mould Price B-136-A B-136-B A,C, & R C,D,F & R Using Welding Material Size #65 & Smaller #90 & Larger Disks Each time a weld is made, a new disk is required. The disk sits on the bottom of the crucible. Its purpose is to hold the welding material until the reaction takes place. The slag produced by the reaction rises to the surface and the molten copper settles to the bottom of the crucible where it melts the disk and melts through the conductors to produce a permanent molecular bond. Disks are available in three sizes: B117A used in moulds using #15 thru #32 welding material (3/4" diameter). B117B used in moulds using #45 thru #115 welding material (1" diameter). B117C used in moulds using #150 thru #500 welding material (1-1/2" diameter). Disks are included with Welding Material. Disk Kit A disk container (T328) which includes 20 of each of the three sizes of steel disks is available for your convenience. Kit P/N T328D. T328D www.erico.com 47
  • 50. Material, Tools and Accessories MOULD FASTENING AND MOUNTING CADWELD® Handle Clamps Handle Clamps such as the one shown are required for most moulds. Specialized frames with handles are used on some moulds. Flint ignitors are included with all Handle Clamps. The following Handle Clamps are most widely used. 1. L160 for all moulds having a "C", "E", "Q", or "R" mould price key. (3" wide moulds) 2. L159 for all moulds having a "D", "F", "J" or "Z" mould price key. (4" wide moulds) Vertical Surface Mould Support A CADWELD mould can be securely held to a vertical "H" column or angle by using the Vertical Surface Mould Support. It is easily attached to an existing L159 or L160 Handle Clamp. For use with Types VB, VG, VN, and VS moulds, fits steel up to 1” thick, for Type VF mould, 3/4” thick. B134: For use with L160 E-Z CHANGE Handle Clamp B135: For use with L159 E-Z CHANGE Handle Clamp Chain Support Handle Clamps A CADWELD mould can be securely held to a pipe using the clamp assembly consisting of a modified L159 or L160 Handle Clamp with built-in pipe attachment. Clamp Part No. B159V B160V B159VT B160VT B159H B160H Fits Mould Price D C D C D C & & & & & & F R F R F R For Following Connection Types VS,VF,VB, & VV VS,VF,VB, & VV VT VT HA,HS,HC, & HT HA,HS,HC, & HT Pipe Vertical Vertical Vertical Vertical Horizontal Horizontal The above clamps are equipped with 500 mm length of chain which will fit up to 100 mm pipes. Extra 500 mm length of chain, B158, is available to fit up to 250 mm pipes. 48 www.erico.com
  • 51. Material, Tools and Accessories Magnetic Handle Clamps A CADWELD® mould can be securely held to a large flat or slightly curved vertical surface using the Handle Clamp with Magnetic Support. Used on vertically split moulds. Clamp Part No. Fits Mould Price Key Minimum Width Required* B396 B159M B399AM B399BM C & R Price Key D & F Price Key T Price Key P & N Price Key 8” 10-1/2” 6” 7” *Width will vary slightly depending upon the type of connection being made. FENCE FABRIC FENCE POST MOULD EZ HANDLE FENCE FABRIC ATTACHMENT ASSEMBLY Fence Fabric Attachment Assembly An easy to use, labor saving, Fence Fabric Attachment Assembly fastens to your existing L159 or L160 Handle Clamp to firmly hold your mould to the fence post after the fence fabric has been attached. Ideal for retrofit jobs. Fence Fabric Attachment Part No. B827A www.erico.com Fits Handles L160, L159 49
  • 52. Material, Tools and Accessories GROUND ROD SPECIALTY TOOLS ERITECH® Ground Rod Drivers Product # Description EGRD58 5' Driver body with insert for up to 5/8" ground rods EGRD58I* Replacement insert for 5/8" ground rods EGRD34 5' Driver body with insert for up to 3/4" ground rods EGRD34I* Replacement insert for 3/4" ground rods *Both 5/8" and 3/4" inserts fit standard body of EGRD58 or EGRD34. Ground Rod Driving Sleeves** Use a CADWELD® ground rod driving sleeve to prevent mushrooming top of ground rod. Ground Rod Size Part No. 1/2” Copper Bonded or Steel Rod 5/8” Copper Bonded (.563” diameter) 5/8” Steel (.625” diameter) 3/4” Copper Bonded (.682” diameter) 3/4” Steel (.750” diameter) 1” Copper Bonded (.914” diameter) 1” Steel (1.00” diameter) B137-14 B137-16 B137-31 B137-18 B137-33 B137-22 B137-37 ** For plain (unthreaded) ground rods only. Ground Rod Splice Clamp The B120 Ground Rod Splice Clamp must be used to support the upper rod and provide a method of correctly positioning the rods and mould while splicing the rods. (Type HDGB and GB Connection). B120 OTHER TOOLS Flint Ignitors T320 T320 CADWELD Flint Ignitors are used to ignite the starting material when making a CADWELD Connection. An ignitor is included with each Handle Clamp or frame. T320A Replacement Flints are also available. Flint Ignitor Extension B321-30 B321-30 Flint Ignitor Extension attaches to the T320 Flint Ignitor and allows the installer to be about 30” from the mould. Ideal for such operations where the mould is in a narrow trench and the installer is at ground level. 50 www.erico.com
  • 53. Material, Tools and Accessories Ceramic Blanket The woven Ceramic Blanket (Part T306) can be used to hold a hot mould or keep the work surface free of slag when cleaning the mould. T306 Screwdriver T305 File Pliers T329 T304 Welding Tray The Welding Tray (Part No. XLB974-B2) can contain a spill of molten welding material. It is for personnel safety. Recommended when working overhead or over expensive equipment. XLB974-B2 TOOL KITS Tool Box T396 A tool box is highly recommended to carry tools, moulds, welding material and a propane torch. T396 Tool Kit T315A Tool Box T396 is included in Tool Kit T315A Other Tool Kits can be made for your particular requirements. B136A T393 T314 T320 T328D T329 T394 T378L T304 T313 T305 T321 TOOL TRAY Tool Tray Only: T331 T331 Ideal for carrying one or two moulds, welding material, propane torch and tools. www.erico.com Tool Tray T331 is not included in Tool Kit T315A 51
  • 54. Reference Material OTHER SPECIALIZED APPLICATION CATALOGS, APPLICATIONS, BULLETINS AND TECHNICAL INFORMATION A1L ERITECH® STATIC GROUNDING CONNECTIONS A4G CADWELD® SUBSTATION GROUNDING Numerous applications and guidelines for grounding electrical supply station (substations). A7D CADWELD INSTALLERS AND INSPECTORS GUIDE A guide for installation and inspection of CADWELD® exothermically welded connections. A9E CADWELD CONTRACTOR TIPS Ideal for contractors – How to save time and make the installation easy. CA1A CADWELD CATHODIC PROTECTION CONNECTIONS CATALOG TRAINING VIDEOS E469D CADWELD®/CADWELD® PLUS CD Product # Description G157LT99 Practical Guide to Electrical Grounding WARNING ERICO products shall be installed and used only as indicated in ERICO's product instruction sheets and training materials. Instruction sheets are available at www.erico.com and from your ERICO customer service representative. Improper installation, misuse, misapplication or other failure to completely follow ERICO's instructions and warnings may cause product malfunction, property damage, serious bodily injury and death. WARRANTY ERICO products are warranted to be free from defects in material and workmanship at the time of shipment. NO OTHER WARRANTY, WHETHER EXPRESS OR IMPLIED (INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), SHALL EXIST IN CONNECTION WITH THE SALE OR USE OF ANY ERICO PRODUCTS. Claims for errors, shortages, defects or nonconformities ascertainable upon inspection must be made in writing within 5 days after Buyer's receipt of products. All other claims must be made in writing to ERICO within 6 months from the date of shipment or transport. Products claimed to be nonconforming or defective must, upon ERICO's prior written approval in accordance with its standard terms and procedures governing returns, promptly be returned to ERICO for inspection. Claims not made as provided above and within the applicable time period will be barred. ERICO shall in no event be responsible if the products have not been stored or used in accordance with its specifications and recommended procedures. ERICO will, at its option, either repair or replace nonconforming or defective products for which it is responsible or return the purchase price to the Buyer. THE FOREGOING STATES BUYER'S EXCLUSIVE REMEDY FOR ANY BREACH OF ERICO WARRANTY AND FOR ANY CLAIM, WHETHER SOUNDING IN CONTRACT, TORT OR NEGLIGENCE, FOR LOSS OR INJURY CAUSED BY THE SALE OR USE OF ANY PRODUCT. LIMITATION OF LIABILITY ERICO excludes all liability except such liability that is directly attributable to the willful or gross negligence of ERICO's employees. Should ERICO be held liable its liability shall in no event exceed the total purchase price under the contract. ERICO SHALL IN NO EVENT BE RESPONSIBLE FOR ANY LOSS OF BUSINESS OR PROFITS, DOWNTIME OR DELAY, LABOR, REPAIR OR MATERIAL COSTS OR ANY SIMILAR OR DISSIMILAR CONSEQUENTIAL LOSS OR DAMAGE INCURRED BY BUYER. 52 www.erico.com
  • 55. ERICO® Facility Electrical Protection Literature Facility Electrical Protection Solutions Brochure Discusses effective facility electrical protection. The catalog details the ERICO® Six Point Plan of Protection and goes on to cover lightning protection, grounding, bonding and surge protection in depth. Products and detailed drawings are included, as are industries to which the technologies are most applicable. ERITECH® Lightning Protection Catalogs ERITECH® SYSTEM 1000 Lightning Protection Products catalog highlights the ERITECH® INTERCEPTOR SI System and Components. This is an Early Streamer Emissions (ESE) Air Terminal Design including air terminals, masts, bases and accessories. ERITECH® SYSTEM 2000 Lightning Protection Products catalog highlights products used in conventional lightning protection. Products detailed include conductors, ground rods and plates, clamps, splices, points and accessories. ERITECH® SYSTEM 3000 Lightning Protection Products catalog details the active lightning protection process. Information on air terminals, downconductors and design software is included. ERITECH® Grounding Products Catalog Details ERICO’s extensive offering of ground rods and accessories, ground mesh and mats, signal reference grids, ground bars, ground receptacles, transient earth clamps, ground enhancement materials, and other grounding materials. CADWELD® Welded Electrical Connections Catalog Covers the range of hardware required to make a CADWELD connection as well as detailed ordering information for molds, weld materials, fence and gate jumpers and the smokeless CADWELD® EXOLON process. CRITEC® Surge Protection Products Catalog Details the extensive range of CRITEC Surge Protection Devices for industries such as commercial & industrial, process control & automation and telecommunications. It includes information on AC protection products, data control and signal protection products, as well as point-of-use protection products. www.erico.com 53
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