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Move Gas - not Steel
Leading solutions for bulk gas transportation
The Company:

                                                                 The HEXAGON COMPOSITES GROUP is the world leader in
                                                                 design and manufacture of light weight composite
                                                                 cylinders for LPG, CNG, Biomethane and Hydrogen. Its
                                                                 group companies LINCOLN COMPOSITES, USA and
                                                                 RAGASCO, Norway offer a wide range of solutions for
                                                                 storage of household LPG, compressed gases for fuelling
                                                                 of vehicles and gas distribution alternatives to pipeline.
                                                                 With its global presence, Hexagon Composites is a
                                                                 trusted, proven and reliable partner of OEMs and leading
                                                                 gas distribution companies worldwide.




                                                                 The challenge
                                                                 Traditional bulk hauling for transport of compressed gases
                                                                 employs heavy steel cylinders or tubes. The increased
                                                                 demand for gas and a focus on cost, efficiency and safety
                                                                 today requires larger payloads of gas transported per unit.
                                                                 This target can only be achieved by substantially reducing
                                                                 the weight of storage. Also, corrosion issues play a
                                                                 significant role in a modern safety concept for gas
                                                                 distribution. The costs related to hydraulic retesting are
                                                                 significant and critically important if using steel cylinders
                                                                 or tubes due to this corrosion risk.




                                           The composite solution – move gas, not steel

For every 1kg of natural gas being transported, steel            Composite type 4 cylinder technology
trailers require abt. 6 to 7 kg of steel cylinder weight. With
a fully composite TITAN™ every 1kg of gas is transported         • Increases payload to more than 85% of the vessel
with only 1.3 kg of composite cylinder weight.                     weight
                                                                 • Reduces fuel cost over 60% versus steel.
The polymer liner and carbon composite structure of              • The polymeric liner containing the gas and the carbon
TITAN™ performs without the corrosion and fatigue risks            fiber composite reinforcement of the tank are resistant
associated with steel. Thus hydraulic retesting is not             against corrosion, chemicals and fatigue.
required over the lifetime of use with TITAN™.
                                                                 LINCOLN COMPOSITES relies on product technology that has
                                                                 been in commercial production for 20 years.

                                                                 Our TUFFSHELL™ products stand for proven durability,
                                                                 reliability and safety with over 200.000 type 4 cylinders
                                                                 operating in public transport, heavy and light duty vehicles
                                                                 and gas distribution around the globe.
LINCOLN COMPOSITES offers two modular solutions for
gas transportation tasks



SMARTSTORE™
• Multi Element Gas Containers (MEGCs) with up to
  18.000 l WC
• 250 bar to 700 bar service pressure
• 10`and 20` ISO container modules
• Horizontal arrangement of up to 40 cylinders with each
  450 l WC
• Certified to ISO 11439 or ADR/TPED
• For transport of CNG, hydrogen, helium and other
  non-oxidizing gases



Typical applications
• Restricted road load conditions
• Limited space for storage at mother or daughter
  station
• SWAP and tandem operation
• Efficient supply of gas to several or low volume
  consumers in one trip
• Mobile refueling stations for onsite refueling of NGVs
  in remote or temporary locations increasing market
  coverage
TITAN™
Moveable gas transportation units up to 44.000 l WC in
single operation or up to 88.000 l WC in tandem
operation

• 250 bar service pressure
• 30` and 40` ISO container modules and trailers
• Horizontal arrangement of 4 or 5 large type 4 tubes
  with each up to 8500 l WC
• Certified to ISO 11439, ABS and US DOT
• For transport of CNG, hydrogen, helium and other
  non-oxidizing gases



Typical applications
• Large gas volume supply
• High defueling rate
• Long distance supply of compressed gas



Advantages

• High flow during fuelling/defueling due to low
  pressure drop with large cylinders being connected
  by short and well dimensioned piping
• Convenient to service with all piping and connections
  located at the back of the module/trailer within easy
  reach
• Easy to drain liquids (eg compressor oil) due to
  horizontal orientation and integrated dip tubes
• Safe in fire due to patented pressure relief system
• No internal and external corrosion issues
• Fatigue – free over lifetime saving hydraulic
  re-inspection cost
Cost savings
 The TITAN™ offers superior transport efficiency for
 compressed gas distribution. The 40` TITAN V MAGNUM
 with 44.000 l water capacity transports up to 13,250 scm
 of CNG at 32 metric ton loaded trailer weight.

 This compares to a standard type 1 steel tube trailer
 designed with 20.000 l WC, transporting only 6,000 scm
 NG at a total trailer weight of 46 metric ton.


CAPEX vs. OPEX
Given a specific transport case (gas volume and distance)
the difference in capital expenditure (CAPEX) between
steel trailers and TITAN™ and the lower number
of required trucks is calculated against the savings in
operational expenditure (OPEX) of the TITAN™ vs. steel.
Fuel costs, maintenance costs and driver(s) salaries, just to
name a few. The graph demonstrates the relation and
identifies applications where the TITAN™ provides an
excellent rate of return


 In result the TITAN™

 • Transports up to 220 % more capacity than a
   conventional steel tube trailer with substantially less      Moving gas, not steel – the TITAN™ stands for substantial
   weight                                                       cost reductions in gas transportation and makes bulk
 • Saves fuel cost and reduces the impact on                    hauling operations more
   environment
 • Reduces the number of trips between the mother and           • Competitive vs. steel solutions and virtual pipelines
   daughter stations                                            • Safe due to absence of corrosion and fatigue
 • Allows for tandem operations in several countries due        • Profitable due to reduction in operational cost
   to low module weight
 • Minimizes the amount of trucks needed to pull the
   fleet and the miles driven requirements to deliver the
   same amount of gas
 • Reduces the “dead weight” of gas and trailer mass
   being transported back to mother station
SMARTSTORE™ modules for gas transportation transportation – metric
Container size                     ft               10                 20             2 x 20
No. of TUFFSHELL™ cylinders                         20                 40                80
Cylinder water volume                 l            450                 450               450
Module volume at 250 bar              l         9,000                18,000           36,000
CNG volume @ 15 C                 scm           2,700                 5,400           10,800
CNG mass @15 C                    kg*           2,025                 4,050           8,100
Diesel equivalent                     l         2,566                 5,133           10.266
Gasoline equivalent                   l         2,877                 5,753           11,506
Module tare weight                kg            6,074                12,147           24,294
Module gross weight loaded        kg            8,099                16,197           32,394
Module dimensions                 mm
Length                                          3,048                 6,096           12,192
Width                                           2,438                 2,438           2,438
Height                                          2,896                 2,896           2,896
*@ 0,75 kg/scm density
                      TITAN™ modules for gas transportation – metric

Container Size                     ft                     30                     40
No. of TITAN™ tubes                                        4                      4
Tube water volume                     l                  6,150                  8,500
Module volume at 250 bar              l                  24,600                 34,000
CNG volume @ 15 C                 scm                    7,380                  10,294
CNG mass @15 C                    kg*                    5,535                  7,412
Diesel equivalent                     l                  7,015                  9,512
Gasoline equivalent                   l                  7,862                  10,224
Module tare weight                kg                     13,100                 15,830
Module gross weight loaded        kg                     18,635                 23,242
Module dimensions                 mm
Length                                                   9,144                  12,192
Width                                                    2,438                  2,438
Height                                                   2,438                  2,438

*@ 0,75 kg/scm density
                      TITAN V™ trailers for gas transportation – metric
Trailer length                    ft           40                 40 MAGNUM      40 MAGNUM
Number of TITAN™ tubes                        4+1                    4+1                4+1
Number of TUFFSHELL™ tubes                     0                      8                  9
TITAN™ Tube water volume          l        8,500/6,150            8,500/6,150    8,500/6,150
TUFFSHELL™ Tube water volume                   0                     450                450
Module volume @ 250 bar           l          40,150                 43,810            44,264
CNG volume @ 15°C                scm         12,151                 13,250            13,388
CNG mass @ 15 C                   kg          8,749                  9,551            9,650
Diesel equivalent                 l          11,227                 12,250            12,386
Gasoline equivalent               l          12,068                 13,180            13,310
Trailer tare weight               kg         20,322                 21,645            21,810
Trailer gross weight loaded       kg         29,071                 31,185            31,449
Module dimensions
Length                            m          12,200                 12,200            12,200
Width                             m           2,600                  2,600            2,600
Height                            m           4,110                  4,110            4,110
SMARTSTORE™ modules for gas transportation transportation – imperial
Container size                         ft                     10                          20                   2 x 20
No. of TUFFSHELL™ cylinders                                   20                          40                     80
Cylinder water volume                 cu in                 27,456                      27,456                 27,461
Module volume at 3,600 psi            cu in                 549,120                    1,098,240           2,196,480
CNG volume @ 70 F                      scf                  96,220                     192,440                384,880
CNG mass @ 70 F                        lbs                   4,326                      8,651                  17,304
Diesel equivalent                     gal                    665                        1,330                  2,660
Gasoline equivalent                   gal                    715                        1,430                  2,860
Module tare weight                     lbs                  13,390                      26,780                 53,560
Module gross weight loaded             lbs                  17,715                      35,430                 70,860
Module dimensions
Length                                 ft                     10                          20                     40
Width                                                         8                           8                         8
Height                                                      8/9-6                         9-6                    9-6


                      TITAN™ modules for gas transportation – imperial
Container Size                         ft                             30                                 40*
No. of TITAN™ tubes                                                   4                                   4
Tube water volume                     cu in                        374,070                             518,611
Module volume at 250 bar              cu in                       1,494,819                           2,074,442
CNG volume @ 15 C                      scf                         262,180                             363,500
CNG mass @15 C                         lbs                         11,786                               16,340
Diesel equivalent                     gal                            1,813                              2,513
Gasoline equivalent                   gal                            1,948                              2,701
Module tare weight                     lbs                         28,890                               35,900
Module gross weight loaded             lbs                         40,680                               52,240
Module dimensions
Length                                 ft                             30                                 40
Width                                                                 8                                   8
Height                                                                8                                   8

*US DOT approved

                      TITAN V™ trailers for gas transportation – imperial
Trailer length                  ft                 40                        40 MAGNUM                  40 MAGNUM
Number of TITAN™ tubes                            4+1                           4+1                           4+1
Number of TUFFSHELL™ tubes                         0                             8                              9
TITAN™ Tube water volume        cu           518,611/374,070       518,611/374,070/27,456          518,611/374,070/27,456
TUFFSHELL™ Tube water volume    in
Module volume @ 250 bar         cu              2,449,700                    2,673,000                   2,700,700
CNG volume @ 15°C               scf              429,100                      467,900                     472,700
CNG mass @ 15 C                 lbs              19,288                        21,056                      21,300
Diesel equivalent               gal               2,966                        3,238                          3,272
Gasoline equivalent             gal               3,188                        3,481                          3,517
Trailer tare weight             lbs              44,800                        47,720                      48,100
Trailer gross weight loaded     lbs              64,090                        68,750                      69,330
Module dimensions
Length                          ft                 40                           40                             40
Width                           ft                 8.5                          8.5                            8.5
Height                          ft                13.5                          13.5                          13.5
•-- Sales and Service
• Manufacturing

Hexagon Composites ASA
Korsegata 8                                  Lincoln Composites
P.O. Box 836 Sentrum                                       5117 NW 40th
6001 Ålesund                                           Lincoln, NE 68524
NORWAY                                                               USA
www.hexagon.no                               www.lincolncomposites.com
Email: office@hexagon.no        Email : tuffshell@lincolncomposites.com
Ph: +47 70 11 64 45        Ph : 1 - 800-279-TANK or 1 - 402-470-5000

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Bulk Trabnsportsept2012

  • 1. Move Gas - not Steel Leading solutions for bulk gas transportation
  • 2. The Company: The HEXAGON COMPOSITES GROUP is the world leader in design and manufacture of light weight composite cylinders for LPG, CNG, Biomethane and Hydrogen. Its group companies LINCOLN COMPOSITES, USA and RAGASCO, Norway offer a wide range of solutions for storage of household LPG, compressed gases for fuelling of vehicles and gas distribution alternatives to pipeline. With its global presence, Hexagon Composites is a trusted, proven and reliable partner of OEMs and leading gas distribution companies worldwide. The challenge Traditional bulk hauling for transport of compressed gases employs heavy steel cylinders or tubes. The increased demand for gas and a focus on cost, efficiency and safety today requires larger payloads of gas transported per unit. This target can only be achieved by substantially reducing the weight of storage. Also, corrosion issues play a significant role in a modern safety concept for gas distribution. The costs related to hydraulic retesting are significant and critically important if using steel cylinders or tubes due to this corrosion risk. The composite solution – move gas, not steel For every 1kg of natural gas being transported, steel Composite type 4 cylinder technology trailers require abt. 6 to 7 kg of steel cylinder weight. With a fully composite TITAN™ every 1kg of gas is transported • Increases payload to more than 85% of the vessel with only 1.3 kg of composite cylinder weight. weight • Reduces fuel cost over 60% versus steel. The polymer liner and carbon composite structure of • The polymeric liner containing the gas and the carbon TITAN™ performs without the corrosion and fatigue risks fiber composite reinforcement of the tank are resistant associated with steel. Thus hydraulic retesting is not against corrosion, chemicals and fatigue. required over the lifetime of use with TITAN™. LINCOLN COMPOSITES relies on product technology that has been in commercial production for 20 years. Our TUFFSHELL™ products stand for proven durability, reliability and safety with over 200.000 type 4 cylinders operating in public transport, heavy and light duty vehicles and gas distribution around the globe.
  • 3. LINCOLN COMPOSITES offers two modular solutions for gas transportation tasks SMARTSTORE™ • Multi Element Gas Containers (MEGCs) with up to 18.000 l WC • 250 bar to 700 bar service pressure • 10`and 20` ISO container modules • Horizontal arrangement of up to 40 cylinders with each 450 l WC • Certified to ISO 11439 or ADR/TPED • For transport of CNG, hydrogen, helium and other non-oxidizing gases Typical applications • Restricted road load conditions • Limited space for storage at mother or daughter station • SWAP and tandem operation • Efficient supply of gas to several or low volume consumers in one trip • Mobile refueling stations for onsite refueling of NGVs in remote or temporary locations increasing market coverage
  • 4. TITAN™ Moveable gas transportation units up to 44.000 l WC in single operation or up to 88.000 l WC in tandem operation • 250 bar service pressure • 30` and 40` ISO container modules and trailers • Horizontal arrangement of 4 or 5 large type 4 tubes with each up to 8500 l WC • Certified to ISO 11439, ABS and US DOT • For transport of CNG, hydrogen, helium and other non-oxidizing gases Typical applications • Large gas volume supply • High defueling rate • Long distance supply of compressed gas Advantages • High flow during fuelling/defueling due to low pressure drop with large cylinders being connected by short and well dimensioned piping • Convenient to service with all piping and connections located at the back of the module/trailer within easy reach • Easy to drain liquids (eg compressor oil) due to horizontal orientation and integrated dip tubes • Safe in fire due to patented pressure relief system • No internal and external corrosion issues • Fatigue – free over lifetime saving hydraulic re-inspection cost
  • 5. Cost savings The TITAN™ offers superior transport efficiency for compressed gas distribution. The 40` TITAN V MAGNUM with 44.000 l water capacity transports up to 13,250 scm of CNG at 32 metric ton loaded trailer weight. This compares to a standard type 1 steel tube trailer designed with 20.000 l WC, transporting only 6,000 scm NG at a total trailer weight of 46 metric ton. CAPEX vs. OPEX Given a specific transport case (gas volume and distance) the difference in capital expenditure (CAPEX) between steel trailers and TITAN™ and the lower number of required trucks is calculated against the savings in operational expenditure (OPEX) of the TITAN™ vs. steel. Fuel costs, maintenance costs and driver(s) salaries, just to name a few. The graph demonstrates the relation and identifies applications where the TITAN™ provides an excellent rate of return In result the TITAN™ • Transports up to 220 % more capacity than a conventional steel tube trailer with substantially less Moving gas, not steel – the TITAN™ stands for substantial weight cost reductions in gas transportation and makes bulk • Saves fuel cost and reduces the impact on hauling operations more environment • Reduces the number of trips between the mother and • Competitive vs. steel solutions and virtual pipelines daughter stations • Safe due to absence of corrosion and fatigue • Allows for tandem operations in several countries due • Profitable due to reduction in operational cost to low module weight • Minimizes the amount of trucks needed to pull the fleet and the miles driven requirements to deliver the same amount of gas • Reduces the “dead weight” of gas and trailer mass being transported back to mother station
  • 6. SMARTSTORE™ modules for gas transportation transportation – metric Container size ft 10 20 2 x 20 No. of TUFFSHELL™ cylinders 20 40 80 Cylinder water volume l 450 450 450 Module volume at 250 bar l 9,000 18,000 36,000 CNG volume @ 15 C scm 2,700 5,400 10,800 CNG mass @15 C kg* 2,025 4,050 8,100 Diesel equivalent l 2,566 5,133 10.266 Gasoline equivalent l 2,877 5,753 11,506 Module tare weight kg 6,074 12,147 24,294 Module gross weight loaded kg 8,099 16,197 32,394 Module dimensions mm Length 3,048 6,096 12,192 Width 2,438 2,438 2,438 Height 2,896 2,896 2,896 *@ 0,75 kg/scm density TITAN™ modules for gas transportation – metric Container Size ft 30 40 No. of TITAN™ tubes 4 4 Tube water volume l 6,150 8,500 Module volume at 250 bar l 24,600 34,000 CNG volume @ 15 C scm 7,380 10,294 CNG mass @15 C kg* 5,535 7,412 Diesel equivalent l 7,015 9,512 Gasoline equivalent l 7,862 10,224 Module tare weight kg 13,100 15,830 Module gross weight loaded kg 18,635 23,242 Module dimensions mm Length 9,144 12,192 Width 2,438 2,438 Height 2,438 2,438 *@ 0,75 kg/scm density TITAN V™ trailers for gas transportation – metric Trailer length ft 40 40 MAGNUM 40 MAGNUM Number of TITAN™ tubes 4+1 4+1 4+1 Number of TUFFSHELL™ tubes 0 8 9 TITAN™ Tube water volume l 8,500/6,150 8,500/6,150 8,500/6,150 TUFFSHELL™ Tube water volume 0 450 450 Module volume @ 250 bar l 40,150 43,810 44,264 CNG volume @ 15°C scm 12,151 13,250 13,388 CNG mass @ 15 C kg 8,749 9,551 9,650 Diesel equivalent l 11,227 12,250 12,386 Gasoline equivalent l 12,068 13,180 13,310 Trailer tare weight kg 20,322 21,645 21,810 Trailer gross weight loaded kg 29,071 31,185 31,449 Module dimensions Length m 12,200 12,200 12,200 Width m 2,600 2,600 2,600 Height m 4,110 4,110 4,110
  • 7. SMARTSTORE™ modules for gas transportation transportation – imperial Container size ft 10 20 2 x 20 No. of TUFFSHELL™ cylinders 20 40 80 Cylinder water volume cu in 27,456 27,456 27,461 Module volume at 3,600 psi cu in 549,120 1,098,240 2,196,480 CNG volume @ 70 F scf 96,220 192,440 384,880 CNG mass @ 70 F lbs 4,326 8,651 17,304 Diesel equivalent gal 665 1,330 2,660 Gasoline equivalent gal 715 1,430 2,860 Module tare weight lbs 13,390 26,780 53,560 Module gross weight loaded lbs 17,715 35,430 70,860 Module dimensions Length ft 10 20 40 Width 8 8 8 Height 8/9-6 9-6 9-6 TITAN™ modules for gas transportation – imperial Container Size ft 30 40* No. of TITAN™ tubes 4 4 Tube water volume cu in 374,070 518,611 Module volume at 250 bar cu in 1,494,819 2,074,442 CNG volume @ 15 C scf 262,180 363,500 CNG mass @15 C lbs 11,786 16,340 Diesel equivalent gal 1,813 2,513 Gasoline equivalent gal 1,948 2,701 Module tare weight lbs 28,890 35,900 Module gross weight loaded lbs 40,680 52,240 Module dimensions Length ft 30 40 Width 8 8 Height 8 8 *US DOT approved TITAN V™ trailers for gas transportation – imperial Trailer length ft 40 40 MAGNUM 40 MAGNUM Number of TITAN™ tubes 4+1 4+1 4+1 Number of TUFFSHELL™ tubes 0 8 9 TITAN™ Tube water volume cu 518,611/374,070 518,611/374,070/27,456 518,611/374,070/27,456 TUFFSHELL™ Tube water volume in Module volume @ 250 bar cu 2,449,700 2,673,000 2,700,700 CNG volume @ 15°C scf 429,100 467,900 472,700 CNG mass @ 15 C lbs 19,288 21,056 21,300 Diesel equivalent gal 2,966 3,238 3,272 Gasoline equivalent gal 3,188 3,481 3,517 Trailer tare weight lbs 44,800 47,720 48,100 Trailer gross weight loaded lbs 64,090 68,750 69,330 Module dimensions Length ft 40 40 40 Width ft 8.5 8.5 8.5 Height ft 13.5 13.5 13.5
  • 8. •-- Sales and Service • Manufacturing Hexagon Composites ASA Korsegata 8 Lincoln Composites P.O. Box 836 Sentrum 5117 NW 40th 6001 Ålesund Lincoln, NE 68524 NORWAY USA www.hexagon.no www.lincolncomposites.com Email: office@hexagon.no Email : tuffshell@lincolncomposites.com Ph: +47 70 11 64 45 Ph : 1 - 800-279-TANK or 1 - 402-470-5000